全电调节橡胶带式CVT的试验研究

在分析现有带式CVT调节方式优缺点的基础上,提出了一种采用双电机分别调节主、从动带轮工作半径以实现速比变化的全电调节方式,并以橡胶V型带CVT为应用对象研制了首台全电调节CVT样机.通过台架试验对样机进行测试.得到了其速比与执行电机转角的对应关系以及不同速比下其传递转矩和传递效率随带轮动盘夹紧力的变化规律,从而验证了全电调节无级变速的可行性.     

全电调节带式无级变速器的理论分析与试验验证

提出了一种应用双电机分别调节主、从动轮工作半径以实现速比变化的带式无级变速器(CVT)全电调节方案.通过运动学和受力分析,得到了CVT速比与电机转角及带轮夹紧力与电机驱动转矩间的定量关系;以橡胶V带CVT为应用对象进行了工程化设计和原理样机研制.通过对样机的性能试验验证了全电调节方案的可行性,CVT速比的精确调节得以实现,而在带轮上产生的夹紧力满足CVT传递转矩的要求.     

The Effects of Fluid-Structure Interaction on the Internal Flow Field and Blade Strength of Hydraulic Torque Converter

利用流固耦合仿真平台,对液力变矩器各工况下的流场进行数值计算,分析其结构与流体之间的耦合作用,得到3个工作轮叶片的应力应变和叶片变形后变矩器内部流场情况;并通过与不考虑流固耦合时流场分布的对比,分析了流固耦合作用对液力变矩器传动效率和叶片强度的影响.结果表明,叶片变形使得流场中涡带增加,紊动加剧,液力变矩器传动效率有所下降;另外,考虑流固耦合作用后,速比0.01时的涡轮叶片最大变形增大了约46.5％,相应的最大应力也增加约45.2％,这意味着忽略叶片弹性高估叶片结构的安全性.     

基于MSC的变矩器膨胀变形分析

为了准确快速地预测钣金型液力变矩器在工作负载下壳体的膨胀变形、提高液力变矩器性能、减少由于整体轴向刚体位移导致与周围零件的干涉,借助三坐标测量仪及UG软件平台建立并简化了变矩器内流道模型和变矩器壳体模型;利用仿真软件Gambit,Fluent对内流道模型进行分析,得出了壳体所受油压面力和轴向力;最后,借助软件MSC.Patran和MSC.Nastran对液力变矩器壳体的膨胀变形进行模拟仿真预测,并通过试验对仿真的结果进行验证.试验结果表明:试验与仿真分析的结果基本吻合;液力变矩器的轴向位移与油压大小呈线性关系;最大应力出现在壳体循环圆曲率发生突变最大的部分;最大应变出现在泵轮出口面和涡轮进口面所对应的壳体上.     

地铁车站基坑盾构井部分围护结构变形的模拟分析

针对地铁车站盾构井处的尺寸变化,以实际工程为依托,采用MIDAS/GTS有限元分析软件建立计算模型,将计算出的墙体位移及支撑轴力数据与现场观测的结果进行对比,分析了盾构井处在不同工况下墙体位移与支撑轴力的变化规律.结果显示:长边方向的连续墙体变形在尺寸扩大处的变形纵向分布较均匀,且其上部变形比同一水平高度的连续墙变形大；在短边方向连续墙体变形则随开挖深度的增加最大位移值位置竖直向下移动,而在某一工况下呈现出以最大位移处为中心,向短边墙体平面四周环向分层扩展的Y轴向漏斗状分布.     

金属带式无级变速器的弹必滑移与摩擦力分析

在金属带式无级变速器CVT（Continuously Variable Transmission）的受力分析及传动研究中，滑移角是一个非常重要的物理量，它的大小表示摩擦力方向的改变量，使力的分布错综复杂。本文论述了滑移角产生的原因，给出了带轮包角与滑移角的关系式；并分析了不同速比时的摩擦力方向。     

CVT金属带偏移量计算及其优化

分析了CVT金属带轴向偏移问题,并对其轴向偏移最进行了解析计算.结合某国产乘用车的使用工况,综合考虑CVT不同速比的使用率,利用其道路循环试验的速比记录,提出了以轴向偏移量绝对值平均值最小为目标的金属带对正速比优化方法,并给出了装配过程中的调整方式,较好地解决了金属带轴向偏移问题.     

不同截面形式的波纹钢综合管廊结构受力性能分析

本文依托平遥古城基础设施提升改造项目中综合管廊建设工程,针对波纹钢综合管廊结构,利用有限元软件构建不同截面形式的三维土层-结构数值模型,探究不同截面形式对波纹钢管廊结构受力特点及变形规律的影响。揭示了不同断面形式的波纹钢管廊结构最不利受力位置,最后分析了超载作用对波纹钢管廊结构受力性能的影响。研究结果表明：矩形断面波纹钢综合管廊结构受力性能良好。圆形断面和马鞍形断面结构腰部位置横向变形和内力最大,而矩形断面结构四个角处节点的变形和受力最大。不同断面形式的管廊结构底部均向内收缩变形,且管廊结构竖向变形量比横向变形量大,因此在实际工程中应关注波纹钢管廊结构变形量,尤其是结构竖向变形。     

基于力流分析的纯电动客车铝合金车身接头设计方法研究

对纯电动客车车身骨架进行多工况静态强度的有限元力流分析,利用Nastran分别提取各工况下车身骨架的最大轴向力,以所有工况下车身骨架承受的最大轴向力作为铝合金车身接头连接强度的设计目标值。通过接头的轴向拉伸试验,考察6种铝合金接头的连接强度性能并得出结论。     

不同截面形式的波纹钢综合管廊结构受力性能分析

本文依托平遥古城基础设施提升改造项目中综合管廊建设工程,针对波纹钢综合管廊结构,利用有限元软件构建不同截面形式的三维土层-结构数值模型,探究不同截面形式对波纹钢管廊结构受力特点及变形规律的影响。揭示了不同断面形式的波纹钢管廊结构最不利受力位置,最后分析了超载作用对波纹钢管廊结构受力性能的影响。研究结果表明：矩形断面波纹钢综合管廊结构受力性能良好。圆形断面和马鞍形断面结构腰部位置横向变形和内力最大,而矩形断面结构四个角处节点的变形和受力最大。不同断面形式的管廊结构底部均向内收缩变形,且管廊结构竖向变形量比横向变形量大,因此在实际工程中应关注波纹钢管廊结构变形量,尤其是结构竖向变形。     

Study on transmitting mechanisms for CVT using a dry hybrid V-belt:: numerical simulation of transmitting forces and pulley thrusts at steady and transitional states

An advanced numerical model is proposed to analyze the power transmitting mechanisms for CVT (Continuously Variable Transmissions) using a dry hybrid V-belt. The model consists of linear springs representing the rigidities of blocks, rubber and cord, and interface elements which identify slippage between a pulley and blocks. By using the present model, forces acting on the belt were calculated not only at steady states but also during transitional states where the speed ratio is shifted. Calculated results well coincide with experimental ones. The behavior of blocks in a pulley groove and the relation between pulley thrusts and the properties of shifting the speed ratio are revealed.     

FSEC赛车电池箱结构强度有限元分析

针对FSEC赛事规则以及动力系统的需求,文章设计一种FSEC赛车电池箱体。在CATIA中建立电池箱体有限元模型,通过使用ANSYS workbench有限元仿真软件对其进行急加速、急减速、转弯、耐久等工况分析,得到电池箱体的变形云图、应力云图和疲劳交变应力云图,明确了最大应力值以及最大变形位置,为后续结构优化设计提供方向。利用ANSYS软件进行仿真驱动研发,极大提高了设计效率,促进了大赛的发展。     

Durability improvement of automotive V-belt pulley

Improving the durability of an automotive V-belt pulley, which is commonly used in an automotive powertrain to transfer power to other parts, is discussed. Fatigue life of the original V-belt pulley is predicted based on damage analysis by finite element analysis (FEA). Stress history of the pulley during operation was found by performing consecutive static analyses on the pulley as the pulley rotates. Assembly load (due to the tightening of the bolts) and operation load were considered to describe the actual load conditions in a durability test. The contact condition from the belt was calculated and applied to the surface of the pulley. Static analyses at 36 different positions of the pulley, every ten degrees of rotation, were performed to determine the stress history of the pulley during operation. Using stress history data calculated from FE analysis, damage over one rotation of the pulley was calculated and fatigue life, in number of rotations to failure, was estimated. An improvement to the durability of the pulley was investigated by modifying the design of the pulley using FE analysis results. Durability tests for the pulleys used in the analysis were carried out to verify the analytical results. Comparison between analysis and experimental results showed that analytical results correlated with the experimental results closely.     

Simulation Approach to the Effect of the Ratio Changing Speed of a Metal V-Belt CVT on the Vehicle Response

In regard to the belt and pulley system of a metal V-belt CVT, the characteristics of the ratio changing speed is obtained by experiments. It is summarized in a practical and simple experimental equation. By using this equation a simulation model is developed to analyze the response of a vehicle with a metal V-belt CVT to a rapid pulley ratio change. The simulation results are in reasonable agreements with experimental results.     

冻土地区路基融沉变形对沥青路面结构的影响

采用有限元方法建立了路基发生融沉变形时沥青路面结构的轴对称计算模型,将融沉变形分别简化为二次曲线和余弦曲线,分析了融沉变形对最大拉应力点位的影响,重点讨论了融沉盆形状、半径、融沉深度等因素对沥青路面结构面层和基层最大拉应力的影响。结果表明:路基的不均匀融沉变形在路面结构面层顶面产生拉应力,成为面层破坏的主要原因;在基层底面产生较大的附加应力,将会造成基层开裂,因此在多年冻土地区的路面设计中应考虑附加应力的影响。     

机电控制CVT电控电动执行机构参数设计方法（双语出版）

为了使机电控制无级变速器（CVT）能够可靠地传递转矩，快速地调节速比，结合某车型的结构性能参数，对机电控制CVT电控电动执行机构的设计方法进行研究。首先，对机电控制CVT电控电动执行机构的结构和工作原理进行分析，说明电控电动执行机构对CVT速比和从动带轮夹紧力的调节方法，从运动学和动力学的角度研究从金属带式无级变速器的传动机理，获得速比与主动带轮可动盘位移的关系以及保证主、从动带轮可靠传递转矩所需要的夹紧力；然后，根据整车的结构性能参数，明确汽车对机电控制CVT的功能需求和性能要求，以电控电动执行机构中直流电动机的负载转矩最小为目标，设计确定各碟形弹簧的参数和组合形式，在此基础上确定电控电动执行机构中电动机械传动系统的结构性能参数；最后，为验证所设计电控电动执行机构参数的正确性，利用所建立的机电控制CVT传动系统模型在ECE工况下对电控电动执行机构的性能进行仿真分析。结果表明：相对传统CVT液压执行机构，在ECE工况下机电控制CVT电控电动执行机构消耗的能量减少52.2%，同时设计的电控电动执行机构在ECE工况下能够实现实际夹紧力和速比对目标值的良好跟随。     

Experimental study of an electro-mechanical CVT ratio controller

This paper introduces an electro-mechanical, dual acting pulley, continuously variable transmission (EMDAPCVT) and presents its real time ratio controller using a proportional-derivative-plus-conditional-integral (PDPCI) controller. The ratio controller system is developed based on primary (input) and secondary (output) pulley position controllers. Each position controller has two PID parameters, releasing and clamping, which are determined experimentally using a relay feedback method. A PC-based ratio controller system is implemented using Matlab/Simulink® software and a Keithley DAS-1602 data acquisition system card. The experimental results show that the PDPCI controller system can control the CVT ratio adequately.     

Simulation Approach to the Effect of the Ratio Changing Speed of a Metal V-Belt CVT on the Vehicle Response

SUMMARY

In regard to the belt and pulley system of a metal V-belt CVT, the characteristics of the ratio changing speed is obtained by experiments. It is summarized in a practical and simple experimental equation. By using this equation a simulation model is developed to analyze the response of a vehicle with a metal V-belt CVT to a rapid pulley ratio change. The simulation results are in reasonable agreements with experimental results.     

配料给料机两斗机架结构分析

采用有限元分析方法,研究了配料给料机两斗机架的结构。运用ANSYS软件建立了配料给料机两斗机架的三维计算模型并对其结构进行计算,求出了其在载荷作用下的最大变形和最大应力值及变形和应力所处的位置。根据计算结果提出了两斗机架结构设计改进方案,并对改进后的结构进行了分析。分析结果表明:改进后的结构既节省材料又安全可靠。     

Modeling and ratio control of an electromechanical continuously variable transmission

A new type of electromechanical continuously variable transmission (EMCVT) was investigated. The EMCVT uses a direct current (DC) motor to push the driving pulley, which in turn changes the transmission ratio without a hydraulic system. This paper introduces the principle of the EMCVT and establishes a dynamic ratio control model. Ratio control strategies using both position and speed closed-loop control are proposed. Simulation results show that the simulation ratio curves of the EMCVT follow pre-designed ratios well for ramp and sine curves. Control software is based on MATLAB/Simulink/Stateflow and MotoHawk platforms. A prototype vehicle equipped with an EMCVT has been developed. Vehicle test results show that the control performance of the EMCVT satisfies the requirements of vehicle operation. The effectiveness of the EMCVT ratio control strategy proposed in this paper is validated with test data for the prototype vehicle.