Combined control of a regenerative braking and antilock braking system for hybrid electric vehicles

Most parallel hybrid electric vehicles (HEV) employ both a hydraulic braking system and a regenerative braking system to provide enhanced braking performance and energy regeneration. A new design of a combined braking control strategy (CBCS) is presented in this paper. The design is based on a new method of HEV braking torque distribution that makes the hydraulic braking system work together with the regenerative braking system. The control system meets the requirements of a vehicle longitudinal braking performance and gets more regenerative energy charge back to the battery. In the described system, a logic threshold control strategy (LTCS) is developed to adjust the hydraulic braking torque dynamically, and a fuzzy logic control strategy (FCS) is applied to adjust the regenerative braking torque dynamically. With the control strategy, the hydraulic braking system and the regenerative braking system work synchronously to assure high regenerative efficiency and good braking performance, even on roads with a low adhesion coefficient when emergency braking is required. The proposed braking control strategy is steady and effective, as demonstrated by the experiment and the simulation.     

Cooperative regenerative braking control for front-wheel-drive hybrid electric vehicle based on adaptive regenerative brake torque optimization using under-steer index

In this study, cooperative regenerative braking control of front-wheel-drive hybrid electric vehicle is proposed to recover optimal braking energy while guaranteeing the vehicle lateral stability. In front-wheel-drive hybrid electric vehicle, excessive regenerative braking for recuperation of the maximum braking energy can cause under-steer problem. This is due to the fact that the resultant lateral force on front tire saturates and starts to decrease. Therefore, cost function with constraints is newly defined to determine optimum distribution of brake torques including the regenerative brake torque for improving the braking energy recovery as well as the vehicle lateral stability. This cost function includes trade-off relation of two objectives. The physical meaning of first objective of cost function is to maximize the regenerative brake torque for improving the fuel economy and that of second objective is to increase the mechanical-friction brake torques at rear wheels rather than regenerative brake torque at front wheels for preventing front tire saturation. And weighting factor in cost function is also proposed as a function of under-steer index representing current state of the vehicle lateral motion in order to generalize the constrained optimization problem including both normal and severe cornering situation. For example, as the vehicle approaches its handling limits, adaptation of weighting factor is possible to prioritize front tire saturation over increasing the recuperation of braking energy for driver safety and vehicle lateral stability. Finally, computer simulation of closed loop driver-vehicle system based on Carsim? performed to verify the effectiveness of adaptation method in proposed controller and the vehicle performance of the proposed controller in comparison with the conventional controller for only considering the vehicle lateral stability. Simulation results indicate that the proposed controller improved the performance of braking energy recovery as well as guaranteed the vehicle lateral stability similar to the conventional controller.     

电动汽车的再生制动研究

随着能源和环保问题的日益突出,电动汽车成为汽车发展的新热点,但续驶里程短又成为制约电动汽车发展的一个关键因素。本文研究了电动汽车再生制动的应用原理以及再生制动对于提高电动汽车续驶里程的意义,分析了再生制动功率和能量及再生制动能量利用率,介绍了几种再生制动控制策略。     

Energy recovery based on pedal situation for regenerative braking system of electric vehicle

ABSTRACT

Energy recovery is a key technology to improve energy efficiency and extend driving range of electric vehicle. It is still a challenging issue to maximise energy recovery. We present an energy recovery mode (mode A) which recovers braking energy under all situations that accelerator pedal (AP) is lifted, brake pedal (BP) is depressed, as well as AP and BP are released completely; and propose a control strategy of regenerative braking based on driver's intention identified by a fuzzy recognition method. Other two modes: (1) recovery braking energy only the BP is depressed (mode B), (2) no energy recovery, have been studied to compare with mode A. Simulations are carried out on different adhesion conditions. Recovered energy and driving range are also obtained under FTP75 driving cycle. Road test is implemented to validate simulation results. Results show that mode A can improve energy recovery by almost 15.8% compared with mode B, and extend driving range by almost 8.81% compared with mode B and 20.39% with the mode of no energy recovery; the control strategy of regenerative braking can balance energy recovery and braking stability. The proposed energy recovery mode provides a possibility to achieve a single-pedal design of the electric vehicle.     

Design of safety-oriented control allocation strategies for overactuated electric vehicles

The new vehicle platforms for electric vehicles (EVs) that are becoming available are characterised by actuator redundancy, which makes it possible to jointly optimise different aspects of the vehicle motion. To do this, high-level control objectives are first specified and solved with appropriate control strategies. Then, the resulting virtual control action must be translated into actual actuator commands by a control allocation layer that takes care of computing the forces to be applied at the wheels. This step, in general, is quite demanding as far as computational complexity is considered. In this work, a safety-oriented approach to this problem is proposed. Specifically, a four-wheel steer EV with four in-wheel motors is considered, and the high-level motion controller is designed within a sliding mode framework with conditional integrators. For distributing the forces among the tyres, two control allocation approaches are investigated. The first, based on the extension of the cascading generalised inverse method, is computationally efficient but shows some limitations in dealing with unfeasible force values. To solve the problem, a second allocation algorithm is proposed, which relies on the linearisation of the tyre–road friction constraints. Extensive tests, carried out in the CarSim simulation environment, demonstrate the effectiveness of the proposed approach.     

Novel electronic braking system design for EVS based on constrained nonlinear hierarchical control

Both environment protection and energy saving have attracted more and more attention in the electric vehicles (EVs) field. In fact, regarding control performance, electric motor has more advantages over conventional internal combustion engine. To decouple the interaction force between vehicle and various coordinating and integrating active control subsystems and estimate the real-time friction force for Advanced Emergency Braking System (AEBS), this paper’s primary intention is uniform distribution of longitudinal tire-road friction force and control strategy for a Novel Anti-lock Braking System (Nov- ABS) which is designed to estimate and track not only any tire-road friction force, but the maximum tire-road friction force, based on the Anti-Lock Braking System (ABS). The longitudinal tire-road friction force is computed through real-time measurement of breaking force and angular acceleration of wheels. The Magic Formula Tire Model can be expressed by the reference model. The evolution of the tire-road friction is described by the constrained active-set SQP algorithm with regard to wheel slip, and as a result, it is feasible to identify the key parameters of the Magic Formula Tire Model. Accordingly, Inverse Quadratic Interpolation method is a proper way to estimate the desired wheel slip in regards to the reference of tireroad friction force from the top layer. Then, this paper adapts the Nonlinear Sliding Mode Control method to construct proposed Nov-ABS. According to the simulation results, the objective control strategy turns out to be feasible and satisfactory.     

Extended-Kalman-filter-based regenerative and friction blended braking control for electric vehicle equipped with axle motor considering damping and elastic properties of electric powertrain

Because of the damping and elastic properties of an electrified powertrain, the regenerative brake of an electric vehicle (EV) is very different from a conventional friction brake with respect to the system dynamics. The flexibility of an electric drivetrain would have a negative effect on the blended brake control performance. In this study, models of the powertrain system of an electric car equipped with an axle motor are developed. Based on these models, the transfer characteristics of the motor torque in the driveline and its effect on blended braking control performance are analysed. To further enhance a vehicle's brake performance and energy efficiency, blended braking control algorithms with compensation for the powertrain flexibility are proposed using an extended Kalman filter. These algorithms are simulated under normal deceleration braking. The results show that the brake performance and blended braking control accuracy of the vehicle are significantly enhanced by the newly proposed algorithms.     

Transient switching control strategy from regenerative braking to anti-lock braking with a semi-brake-by-wire system

Regenerative braking is an important technology in improving fuel economy of an electric vehicle (EV). However, additional motor braking will change the dynamic characteristics of the vehicle, leading to braking instability, especially when the anti-lock braking system (ABS) is triggered. In this paper, a novel semi-brake-by-wire system, without the use of a pedal simulator and fail-safe device, is proposed. In order to compensate for the hysteretic characteristics of the designed brake system while ensure braking reliability and fuel economy when the ABS is triggered, a novel switching compensation control strategy using sliding mode control is brought forward. The proposed strategy converts the complex coupling braking process into independent control of hydraulic braking and regenerative braking, through which a balance between braking performance, braking reliability, braking safety and fuel economy is achieved. Simulation results show that the proposed strategy is effective and adaptable in different road conditions while the large wheel slip rate is triggered during a regenerative braking course. The research provides a new possibility of low-cost equipment and better control performance for the regenerative braking in the EV and the hybrid EV.     

Fault-tolerant braking control with integerated EMBs and regenerative in-wheel motors

This paper presents a fault-tolerant brake torque controller for four-wheel-distributed braking systems with in-wheel motors and Electro-Mechanical Brakes (EMB). Mechanical and electrical faults can degrade the performance of the EMB actuators and, thus, their effects need to be compensated in vehicle dynamics level. In this study, the faults are identified as performance degradation and expressed by the gains of each actuator. Assuming the brake force distribution and the regenerative braking ratios, the over-actuated braking system is simplified into a two-input system. A sliding mode controller is designed to track the driver’s braking and steering commands, even if there exist faults in EMBs. In addition, adaptive schemes are constructed to achieve the fault-tolerant control in braking. The proposed controller and strategies are verified in the EMB HILS (Hardware-in-loop-simulation) unit for various conditions.     

Experimental investigations on continuous regenerative anti-lock braking system of full electric vehicle

Functions of anti-lock braking for full electric vehicles (EV) with individually controlled wheel drive can be realized through conventional brake system actuating friction brakes and regenerative brake system actuating electric motors. To analyze advantages and limitations of both variants of anti-lock braking systems (ABS), the presented study introduces results of experimental investigations obtained from proving ground tests of all-wheel drive EV. The brake performance is assessed for three different configurations: hydraulic ABS; regenerative ABS only on the front axle; blended hydraulic and regenerative ABS on the front axle and hydraulic ABS on the rear axle. The hydraulic ABS is based on a rule-based controller, and the continuous regenerative ABS uses the gain-scheduled proportional-integral direct slip control with feedforward and feedback control parts. The results of tests on low-friction road surface demonstrated that all the ABS configurations guarantee considerable reduction of the brake distance compared to the vehicle without ABS. In addition, braking manoeuvres with the regenerative ABS are characterized by accurate tracking of the reference wheel slip that results in less oscillatory time profile of the vehicle deceleration and, as consequence, in better driving comfort. The results of the presented experimental investigations can be used in the process of selection of ABS architecture for upcoming generations of full electric vehicles with individual wheel drive.     

A control strategy for parallel hybrid electric vehicles based on extremum seeking

An energy management control strategy for a parallel hybrid electric vehicle based on the extremum-seeking method for splitting torque between the internal combustion engine and electric motor is proposed in this paper. The control strategy has two levels of operation: the upper and lower levels. The upper level decision-making controller chooses the vehicle operation mode such as the simultaneous use of the internal combustion engine and electric motor, use of only the electric motor, use of only the internal combustion engine, or regenerative braking. In the simultaneous use of the internal combustion engine and electric motor, the optimum energy distribution between these two sources of energy is determined via the extremum-seeking algorithm that searches for maximum drivetrain efficiency. A dynamic programming solution is also obtained and used to form a benchmark for performance evaluation of the proposed method based on extremum seeking. Detailed simulations using a realistic model are presented to illustrate the effectiveness of the methodology.     

Co-operative control for regenerative braking and friction braking to increase energy recovery without wheel lock

This paper presents a regenerative braking co-operative control algorithm to increase energy recovery without wheel lock. Considering the magnitude of the braking force available between the tire and road surface, the control algorithm was designed for the regenerative braking force at the front wheel and friction braking force at the rear wheel to be increased following the friction coefficient line. The performance of the proposed regenerative braking co-operative control algorithm was evaluated by the hardware in the loop simulation (HILS) with an electronic wedge brake on its front wheels and an electronic mechanical brake on its rear wheels. The HILS results showed that a proper braking force on the front and rear wheels on a low μ road prevented the lock of the front wheels that was connected to the motor, and maintained the regenerative braking and increased energy recovery.     

Torque control of engine clutch to improve the driving quality of hybrid electric vehicles

As a powertrain for hybrid electric vehicles (HEVs), the automatic transmission (AT) is not only convenient for the driver but also reduces hybridization costs because the existing production line is used to produce the AT. However, it has low fuel economy due to the torque converter. To overcome this disadvantage, this paper studies HEVs equipped an AT without a torque converter. In this case, additional torque control is needed to prevent the driving quality from deteriorating. This paper suggests three different torque control methods and develops a simulator for an HEV that can simulate the dynamic behaviors of the HEV when the engine clutch is engaged. The HEV drive train is modeled with AMESim, and a controller model is developed with MATLAB/Simulink. A co-simulation environment is established. By using the developed HEV simulator, simulations are conducted to analyze the dynamic behaviors of the HEV according to the control methods.     

Bees-algorithm-based optimization of component size and control strategy parameters for parallel hybrid electric vehicles

This paper presents the optimization of key component sizes and control strategy for parallel hybrid electric vehicles (parallel HEVs) using the bees algorithm (BA). The BA is an intelligent optimization tool that mimics the food foraging behavior of honey bees. Parallel HEV configuration and electric assist control strategy were used to conduct the research. The values of the key component size and the control strategy parameters were adjusted according to the BA to minimize the weighted sum of fuel consumption (FC) and emissions, while the vehicle performance satisfies the PNGV constraints. In this research, the software ADVISOR was used as the simulation tool, and the driving cycles FTP, ECE-EUDC and UDDS were employed to evaluate FC, emission and dynamic performance. The results demonstrate that the BA is a powerful tool in parallel HEV optimization to determine the optimal parameters of component sizes and control strategy, resulting in the improvement of FC and emissions without sacrificing vehicle performance. In addition, the BA is able to define a global solution with a high rate of convergence.     

基于MATLAB GUI的商用汽车持续制动模拟系统开发

近年来,随着道路情况的进一步改善,商用汽车不断向着重型化、高速化发展。持续制动系统可以在不使用传统制动系统的情况下,实现能量转化,为汽车提供持续的制动效果。避免由于持续使用传统摩擦式制动装置而引起的热衰退,提高汽车的安全性。本文通过分析国内外对于持续制动系统的研究,提出使用计算机模拟的方法来分析持续制动系统和车辆匹配的问题。选择合适的程序平台,进一步开发后得到了一套商用汽车持续制动模拟计算系统。     

Allocation control algorithms design and comparison based on distributed drive electric vehicles

For a distributed drive electric vehicle (DDEV) which is equipped with redundant actuators, allocation control is a key technique. Three different allocation control algorithms are designated with fixed efficiency matrix, dynamic efficiency matrix, and direct yaw moment distribution, respectively. All these algorithms are applied in a vehicle stability control system with hierarchical control structure and evaluated from three aspects, namely, control precision, real-time characteristics, and control energy. Comparison results demonstrate that the algorithm with dynamic efficiency matrix has the best comprehensive performance, which is also validated in field tests based on a DDEV equipped with four motors.     

Robust yaw stability control for electric vehicles based on active front steering control through a steer-by-wire system

A robust yaw stability control design based on active front steering control is proposed for in-wheel-motored electric vehicles with a Steer-by-Wire (SbW) system. The proposed control system consists of an inner-loop controller (referred to in this paper as the steering angle-disturbance observer (SA-DOB), which rejects an input steering disturbance by feeding a compensation steering angle) and an outer-loop tracking controller (i.e., a PI-type tracking controller) to achieve control performance and stability. Because the model uncertainties, which include unmodeled high frequency dynamics and parameter variations, occur in a wide range of driving situations, a robust control design method is applied to the control system to simultaneously guarantee robust stability and robust performance of the control system. The proposed control algorithm was implemented in a CaSim model, which was designed to describe actual in-wheel-motored electric vehicles. The control performances of the proposed yaw stability control system are verified through computer simulations and experimental results using an experimental electric vehicle.     

Electro-hydraulic braking system for autonomous vehicles

Reducing the number of traffic accidents is a declared target of most governments. Since dependence on driver reaction is the main cause of road accidents, it would be advisable to replace the human factor in some driving-related tasks with automated solutions. To automate a vehicle, it is necessary to control the actuators of a car, i.e., the steering wheel, accelerator, and brake. This paper presents the design and implementation of an electro-hydraulic braking system consisting of a pump and various valves, allowing the control computer to stop the car. It is assembled in conjunction with the original circuit for the sake of robustness and to permit the two systems to halt the car independently. This system was developed for installation in a commercial Citroën C3 Pluriel of the AUTOPIA program. Various tests were carried out to verify its correct operation, and an experiment showing the integration of the system into the longitudinal control of the car is described.     

纯电动汽车制动能量回收控制策略及仿真分析

整车控制系统是车辆的核心控制部分,其既要对驾驶员的操纵意图进行识别和判断,又要对整车运行时的关键参数进行监测和控制,同时,还要对整车的能量需求进行管理和协调。在车辆制动工况下,如果进行制动能量的回收控制,可以有效的延长续驶里程,但电动汽车在进行回馈制动时,电制动会和机械制动系统相互耦合,这一问题解决的好坏,也会影响到车辆行使的安全性。本文阐述了对制动模式下机械制与电机再生制动的协调开展研究,目标是进一步保证车辆行驶的安全性和舒适性,提高制动时的能量回收效率。     

Cooperative control for friction and regenerative braking systems considering dynamic characteristic and temperature condition

The braking system of hybrid electric vehicle (HEV) is composed of friction and regenerative braking system, meaning that braking torque is generated by the collaboration of the friction and regenerative braking system. With the attributes, there are two problems in the HEV braking system. First, rapid deceleration occurs due to dynamic characteristic difference when shifting the friction and regenerative braking systems. Second, the friction braking torque alters with temperature because the friction coefficient changes with the temperature. These problems cause the vehicle to be unstable. In this paper, the concurrence control and compensation control were proposed to solve these problems. And also, the concurrence control and compensation control were combined for the stability of the braking system. In order to confirm the effect of these control algorithms, the experiment and simulation were conducted. Consequently, it was confirmed that the control algorithm of this study improved the vehicle safety and stability.