正面碰撞设计中约束系统优化工况选择

2012版C-NCAP碰撞工况中的40％偏置碰撞的试验速度由56km／h提升至64km／h,而100％刚性壁正碰仍保持50km／h．两者之间巨大的速度差,使约束系统的匹配变得更加困难。文章通过分析2款轿车和1款运动型乘用车的碰撞工况,采用仿真和台车试验的手段对乘员约束系统进行优化设计,使车辆碰撞安全性能得到优化。指出按乘员伤害值、约束系统能耗密度及能耗功率大小选定最坏碰撞模式,依此设定约束系统参数,在另一碰撞模式中加以验证的约束系统设计方法。     

基于截面力设定的纵梁轻量化半经验设计

采用半经验方法,通过分析同级对标车型的纵梁各断面通过力,获得了纵梁通过力的设计目标;根据本文提出的薄壁管梁压溃力公式,反推出纵梁所采用的尺寸、材料;根据结构轻量化原则,在概念设计阶段确定了纵梁的最优设计参数。通过对碰撞加速度、吸能盒、纵梁的试验与仿真结果对比可知,本文所提设计方法合理有效。     

委内瑞拉北部高速铁路工程地质特征分析

委内瑞拉北部铁路Tinaco—Anaco段,是中国中铁承建的工程总承包(EPC)合同工程,铁路全长465km,设计时速客车220km/h,货车120km/h,是中国高速铁路建设走向世界的重要工程。针对该铁路工程地质条件进行了研究,从地层岩性、地质构造、水文地质条件等方面阐述了该铁路沿线的工程地质特征,总体地质条件较好,同时也分析了工程建设中存在的主要工程地质问题,并提出了建议。     

Road characteristics and environment factors associated with motorcycle fatal crashes in Malaysia

This study aims to determine risk factors contributing to traffic crashes in 9,176 fatal cases involving motorcycle in Malaysia between 2010 and 2012. For this purpose, both multinomial and mixed models of motorcycle fatal crash outcome based on the number of vehicle involved are estimated. The corresponding model predicts the probability of three fatal crash outcomes: motorcycle single-vehicle fatal crash, motorcycle fatal crash involving another vehicle and motorcycle fatal crash involving two or more vehicles. Several road characteristic and environmental factors are considered including type of road in the hierarchy, location, road geometry, posted speed limit, road marking type, lighting, time of day and weather conditions during the fatal crash. The estimation results suggest that curve road sections, no road marking, smooth, rut and corrugation of road surface and wee hours, i.e. between 00.00 am to 6 am, increase the probability of motorcycle single-vehicle fatal crashes. As for the motorcycle fatal crashes involving multiple vehicles, factors such as expressway, primary and secondary roads, speed limit more than 70 km/h, roads with non-permissible marking, i.e. double lane line and daylight condition are found to cause an increase the probability of their occurrence. The estimation results also suggest that time of day (between 7 pm to 12 pm) has an increasing impact on the probability of motorcycle single-vehicle fatal crashes and motorcycle fatal crashes involving two or more vehicles. Whilst the multinomial logit model was found as more parsimonious, the mixed logit model is likely to capture the unobserved heterogeneity in fatal motorcycle crashes based on the number of vehicles involved due to the underreporting data with two random effect parameters including 70 km/h speed limit and double lane line road marking.     

Structural analysis of 3D high-speed train–bridge interactions for simple train load models

Three-dimensional models are developed for analysing the dynamic interaction that occurs between high-speed trains and bridges. The reliability and accuracy of developed models are verified by comparing the results from analysing field tests on high-speed trains. A number of train load models are proposed and their performances are compared in order to identify possible models that would reduce the computational and modelling efforts while maintaining suitable accuracy. The results show that at least 16 cars out of a 20-car train should be modelled to achieve results that are comparable to those obtained using the highly detailed 20-car model. Regarding the simplified train load model, more accurate results are obtained employing the 3D moving vehicle model for power cars, the heaviest cars of a high-speed trainset, and a moving force model for other cars, power passenger cars, and passenger cars, compared with highly detailed 20-car model.     

基于车内瞬变压力变化的400 km/h高速铁路隧道净空面积探讨

为推进中国高速铁路隧道技术标准深化研究,开展400 km/h隧道结构设计参数的研究工作,而隧道净空面积为其中的一项重要内容。为尝试从列车内部瞬变压力角度得到400 km/h高速铁路隧道净空面积,建立基于舒适度标准的高速铁路隧道净空面积确定方法,以控制工况为基础,通过计算和分析,从列车密封性能方面讨论维持现有隧道净空断面的可能性,并研究提出400 km/h隧道净空断面建议值。主要结论有:1)现有350 km/h单线隧道以400 km/h运营时,列车动态密封指数最低为22 s,车内瞬变压力超标的可能性较大; 2)400 km/h单、双线隧道净空面积建议值分别为85 m~2和100 m~2,对应的列车动态密封指数最低为18 s,更加符合现有标准对列车密封性能的要求,车内瞬变压力超标的可能性大幅降低; 3)提出的400 km/h高速铁路隧道净空面积建议值和对应的密封性能要求可为有关标准、规范的制订提供参考。     

浅谈新双积分法规下乘用车降油耗方案研究

乘用车燃油经济性是评价车辆性能的重要指标,通常以在一定循环行驶试验工况下,行驶100km所消耗燃油升数(单位为L/100km)作为评价指标。影响乘用车燃油经济性的因素很多,文章以公司某在研SUV为例,通过仿真及转鼓油耗测试手段,在保证车辆驾驶体验体验前提下,研究如何降低整车燃油经济性。     

基于事故数据挖掘的乘用车追尾卡车AEB测试规程研究

基于未来出行交通事故场景研究数据库中的乘用车追尾卡车事故,分析并提出了以卡车为目标物的乘用车自动紧急制动系统的典型测试工况。采用K-means聚类算法得出可代表实际卡车的目标物颜色,基于事故数据分析提取卡车目标物尾部特征参数,设计并制作了一种新型的具有与真实车辆反射特性和机器视觉识别特性接近的重型厢式卡车目标物。卡车目标物静止,测试车辆分别以45、50、55、60 km/h的速度进行100%重叠自动紧急制动系统测试,验证了该目标物的可行性和有效性。可为车辆主动安全相关标准法规研究提供数据支撑,推动车辆主动安全测试技术的发展。     

减振型双块式无砟轨道合理刚度匹配研究

为研究城际铁路减振型双块式无砟轨道的合理刚度匹配,基于轮轨系统耦合动力学理论,结合我国城际铁路的运营特点,建立了城际铁路车辆-减振型双块式无砟轨道耦合动力分析模型,分析了列车在时速200 km和160 km时的轮轨动力响应。结果表明:对列车最高运行速度为200 km/h的城际客运专线,建议钢轨允许垂向位移控制在2 mm以内,减振垫的垂向位移应控制在1 mm左右;支点反力、钢轨位移受扣件刚度的影响显著,减振垫刚度是决定底座板加速度及道床板位移的决定性因素。城际铁路“在大站停”列车时速200 km、“站站停”列车最高时速160 km时,扣件合理刚度可取为42~49 kN/mm,减振垫的合理刚度可取为0.036~0.044 N/mm3。     

Finite element analysis of collapse of front side rails with new types of crush initiators

Today’s vehicles are designed with lighter weight to increase performance and to lower fuel consumption, while at the same time meeting the demands of safety requirements. Reducing the cross-section of structural elements to achieve weight reduction can lead to adverse effects on passive safety of the vehicle. In such cases, necessary design modifications must be created to overcome the adverse effects. For this purpose, front rail columns with crush initiators are used in the front zone of cars. These shock-absorbing elements act as energy consuming devices that convert impact energy (kinetic energy) into plastic deformation energy. Simulation of this energy conversion phenomenon is the subject of this paper. The primary objective of this study is to computationally determine how various crush initiators can reduce the maximum crushing force and how different types of structural modifications affect the observed folding form. The ribs near the crash area are placed in two rows and four different configurations on all facing sides of the column in order to decrease reaction forces and absorb more kinetic energy. These structures are analyzed under axially loaded crushing forces using the explicit nonlinear finite element analysis solver ANSYS/LS-DYNA.     

武汉天兴洲公铁两用长江大桥动力计算分析

武汉天兴洲公铁两用长江大桥主桥为双塔三主桁三索面斜拉桥,上层为公路6车道,下层为4线铁路,旅客列车设计行车速度200 km/h.介绍了该桥动力计算分析的方法、内容及结论.     

轿车差速器模糊优化设计

将模糊优化设计方法应用于轿车差速器设计中，利用模糊优化理论，较全面地分析了影响轿车差速器圆锥齿轮传动的各因素的模糊性，建立了以轿车差速器体积最小为目标的模糊化化设计的数学模型，并进行了实例计算。     

Very-High-Speed Tests on the French Railway Track

The very-high-speed tests carried out by SNCF between the end of 1989 and May 1990, are an extension of the investigations which have been made for many years in order to acquire the control of high speeds. The high-speed run which ended the tests is well known [1], [2],[3].

In order to place the final test campaign in its context, we can recall progression made during the last decade.

In February 1981, the maximal speed of 380 km/h was reached with a TGV-PSE¹ train set, having the same configuration as the series, but only seven trailers instead of eight.

During the following years, until 1986, the pneumatic suspension and the new Y 231 carrying bogies designed for TGV-ATL train sets were developed, with numerous test runnings in the speed range from 300 to 350 km/h, in order to obtain certitudes as regards the stability of the bogies and the appropriate choice of anti-hunting devices for commercial speeds of 270 km/h (LGV-PSE) or 300 km/h (LGV-ATL).

These tests allowed the definition of the TGV equipment design principles, which are applied today as regards the critical speed of the bogies.

Between 1985 and 1988, the development of the prototype train set equiped with self-controlled synchronous motors (March 1988) led once more to numerous runnings at high speed, in December 1988 with the so-called “operation TGV 88”. During this operation, the speed range from 350 to 400 km/h was investigated (maximal speed 408,4 km/h on December 12th 1988).

Apart from the capability of the synchronous traction equipment to develop the required power and the performance consisting in the realization of such tests on a line kept in operation (LGV-PSE), the teachings gathered together during this test campaign were decisive for the pursuit of the operation.

On this occasion, we discovered that:

-with the single-phase GPU pantograph mounted on this train set, we could get the current collection under control without difficulties inside the studied speed range,

-the bogies presented a stability margin distinctly higher than that which had been estimated, according to the results of former experiences.

Consequently, the test campaign of the TGV 117 could be engaged with a great confidence in the capabilities of the TGV equipment to achieve markedly higher speeds with full safety. The preparation of this test campaign had begun in 1986 and was conducted in a parallel direction to the above mentioned experimentation.

The campaign was preceded by a preliminary test campaign with the train set TGV-ATL n° 308, with a reduced train composition, including eight trailers. The goal was the validation, until 390 km/ h, of the test field consisting in the TGV-ATL Aquitaine branch, as well for the track as for the overhead contact line, the achievement of which was just ended.

The operation TGV 117 was then carried out in two phases:

-in December 1989 the train set TGV-ATL 325 with a reduced train composition consisting in four trailers between two motor cars reached the maximal speed of 482,4 km/h on December 5th,

-in May 1990 the same train set, but with only three trailers, improved the performance unto the final record: the speed of 515,3 km/h was reached on May 18th.     

Design,manufacturing and evaluation of glass/polyester composite crash structures for lightweight vehicles

The development and validation of a modular composite impact structure is presented in the present paper. Quasi-static and dynamic impact tests of the composite components and a full frontal crash test of a vehicle prototype with composite impact structures manufactured by a new UV-pultrusion process have been performed. The results have demonstrated the feasibility of composite impact structures for crash applications with high specific energy absorption values compared with current metallic crash structures. Furthermore, due to the high production capacity of this new manufacturing process, cost-effective composite impact structures for mass-production of conventional cars may be feasible. Finally, a multimaterial numerical model as design tool for crashworthiness applications has also been validated. Different accelerations measured in the crash test have been accurately predicted as well as the crash behaviour of the composite impact structures.     

Very-High-Speed Tests on the French Railway Track

SUMMARY

The very-high-speed tests carried out by SNCF between the end of 1989 and May 1990, are an extension of the investigations which have been made for many years in order to acquire the control of high speeds. The high-speed run which ended the tests is well known [1], [2],[3].

In order to place the final test campaign in its context, we can recall progression made during the last decade.

In February 1981, the maximal speed of 380 km/h was reached with a TGV-PSE¹ train set, having the same configuration as the series, but only seven trailers instead of eight.

During the following years, until 1986, the pneumatic suspension and the new Y 231 carrying bogies designed for TGV-ATL train sets were developed, with numerous test runnings in the speed range from 300 to 350 km/h, in order to obtain certitudes as regards the stability of the bogies and the appropriate choice of anti-hunting devices for commercial speeds of 270 km/h (LGV-PSE) or 300 km/h (LGV-ATL).

These tests allowed the definition of the TGV equipment design principles, which are applied today as regards the critical speed of the bogies.

Between 1985 and 1988, the development of the prototype train set equiped with self-controlled synchronous motors (March 1988) led once more to numerous runnings at high speed, in December 1988 with the so-called “operation TGV 88”. During this operation, the speed range from 350 to 400 km/h was investigated (maximal speed 408,4 km/h on December 12th 1988).

Apart from the capability of the synchronous traction equipment to develop the required power and the performance consisting in the realization of such tests on a line kept in operation (LGV-PSE), the teachings gathered together during this test campaign were decisive for the pursuit of the operation.

On this occasion, we discovered that:

-with the single-phase GPU pantograph mounted on this train set, we could get the current collection under control without difficulties inside the studied speed range,

-the bogies presented a stability margin distinctly higher than that which had been estimated, according to the results of former experiences.

Consequently, the test campaign of the TGV 117 could be engaged with a great confidence in the capabilities of the TGV equipment to achieve markedly higher speeds with full safety. The preparation of this test campaign had begun in 1986 and was conducted in a parallel direction to the above mentioned experimentation.

The campaign was preceded by a preliminary test campaign with the train set TGV-ATL n° 308, with a reduced train composition, including eight trailers. The goal was the validation, until 390 km/ h, of the test field consisting in the TGV-ATL Aquitaine branch, as well for the track as for the overhead contact line, the achievement of which was just ended.

The operation TGV 117 was then carried out in two phases:

-in December 1989 the train set TGV-ATL 325 with a reduced train composition consisting in four trailers between two motor cars reached the maximal speed of 482,4 km/h on December 5th,

-in May 1990 the same train set, but with only three trailers, improved the performance unto the final record: the speed of 515,3 km/h was reached on May 18th.     

探讨客车不锈钢车身制造工艺

随着海外出口客车量的增加,海外车辆对于客车车身防腐的要求也越来越高。不锈钢材料在客车车身上应用技术日益成熟,为满足海外客车的防腐要求,不锈钢做为客车车身材料的应用也越来越广泛。本文主要阐述客车不锈钢材质选择、车身设计结构、车身制造工艺难点和控制。     

计重收费下主线收费站设计

针对车辆进出收费站速度低、计重收费下货车收费时间长的特性,提出了客货分离收费模式,以绝对交通量为标准,对客货车分别按不同的服务时间计算收费车道数,客货车收费广场前后设置的模式,提高了收费站的通行能力,减少了收费站场的用地。     

基于实物的汽车后碰仿真中移动小车有限元模型研究

基于上海机动车检测中心的实物建立了后碰撞移动小车CAE模型,针对某型轿车进行了后碰撞有限元仿真,分析了移动刚性墙模型和移动小车模型对后碰撞仿真结果的影响,以及移动小车模型对仿真结果准确性的重要作用.通过对比分析主要零部件的溃缩变形量可知,移动刚性墙模型与移动小车模型的计算结果差别较大;刚性材料移动小车模型和弹性材料移动小车模型的计算结果差别较小.     

论纯电动乘用车总装生产线的设计

总装生产线设计开发是总装工程的重要内容。文章结合纯电动乘用车的结构特点及工艺要求,对其总装生产过程进行了深入研究及思考,然后以生产线设计步骤为主线,着重分析了基本信息的收集、工艺流程及主线的设计、工艺设备及工艺布局的选择等关键环节,最终提出了纯电动乘用车总装生产线设计工作的方法及要点,这些方法及要点对于总装生产线规划与设计具有一定的实用价值,能有效地保证开发质量、缩短开发周期、降低设计成本。此外,对于企业加快形成更加科学化、高效化、规范化的汽车总装生产新局面有积极的指导意义。     

中大型客车外观造型设计方向探索——以BusWorld客车展为例

目前,我国客车不仅能满足国内市场,还大量出口国外市场,并且能与国外客车品牌展开角逐.即便如此,我国客车的造型与国外客车相比还逊色许多.本研究以著名的BusWorld客车展为例,采用个案研究和对比分析的方法对国外品牌客车的造型特点进行系统化分析,以此来探索我国中大型客车的外观造型设计未来的发展方向,为今后国内中大型客车外...