Desired yaw rate and steering control method during cornering for a six-wheeled vehicle

This paper proposes a steering control method based on optimal control theory to improve the maneuverability of a six-wheeled vehicle during cornering. The six-wheeled vehicle is believed to have better performance than a four-wheeled vehicle in terms of its capability for crossing obstacles, off-road maneuvering and fail-safe handling when one or two of the tires are punctured. Although many methods to improve the four-wheeled vehicle’s lateral stability have been studied and developed, there have only been a few studies on the six-wheeled vehicle’s lateral stability. Some studies of the six-wheeled vehicle have been reported recently, but they are related to the desired yaw rate of a four-wheeled vehicle to control the six-wheeled vehicle’s maneuvering during corning. In this paper, the sideslip angle and yaw rate are controlled to improve the maneuverability during cornering by independent control of the steering angles of the six wheels. The desired yaw rate that is suitable for a six-wheeled vehicle is proposed as a control target. In addition, a scaled-down vehicle with six drive motors and six steering motors that can be controlled independently is designed. The performance of the proposed control methods is verified using a full model vehicle simulation and scaled-down vehicle experiment.     

麦弗逊悬架减振器侧向力分析综述

麦弗逊悬架减振器侧向力对减振器寿命和悬架性能影响很大,系统分析减振器侧向力对麦弗逊悬架设计具有重要意义。减振器的侧向力取决于车辆运动时受到的地面的作用力和悬架的几何结构,本文综述了车辆行驶时车轮上下运动的侧向力、加速、减速、转弯时侧向力的分析,确定了麦弗逊悬架的几何结构对减振器侧向力的影响因素,并通过国内外最新产品的实例说明通过改变悬架的几何结构来减小减振器侧向力的具体方法和产生的效果。最后对减振器侧向力进行了总结,并对未来麦弗逊悬架的研发工作提出了一些建议。     

Modelling and validation of electromechanical shock absorbers

Electromechanical vehicle suspension systems represent a promising substitute to conventional hydraulic solutions. However, the design of electromechanical devices that are able to supply high damping forces without exceeding geometric dimension and mass constraints is a difficult task. All these challenges meet in off-road vehicle suspension systems, where the power density of the dampers is a crucial parameter. In this context, the present paper outlines a particular shock absorber configuration where a suitable electric machine and a transmission mechanism are utilised to meet off-road vehicle requirements. A dynamic model is used to represent the device. Subsequently, experimental tests are performed on an actual prototype to verify the functionality of the damper and validate the proposed model.     

Relationship between occupant injury and the perturbation mark on the velocity indicator on a cluster panel

A perturbation mark is occasionally produced on the velocity indicator of the cluster panel of a vehicle during a vehicle collision. This mark can be used to estimate the velocity of the vehicle at the moment of the vehicle’s impact. In this study, the effect of the impact velocity and the deceleration of the vehicle on the perturbation mark were investigated, and an analysis of the driver’s injury was also conducted through a numerical pulse representation and computer simulations. Sled and pendulum tests were used to replicate the conditions that produce a perturbation mark on the velocity indicator of a cluster panel. It was verified that a higher peak acceleration is more likely than the impact velocity to cause a perturbation mark. According to the computer simulation results, a driver’s injury could be more severe at higher peak accelerations with a constant impact velocity. If a perturbation mark, which can be used to estimate the impact velocity, is found while investigating a vehicle accident, this mark reveals that the acceleration was higher than that listed in the related crash report. Therefore, the injuries of the occupants could be more serious than those expected at the reported impact velocity.     

Development of a path planning system using mean shift algorithm for driver assistance

The longitudinal and lateral vehicle control techniques have been widely used in several active driver assistance systems. The adaptive cruise control, lane keeping assistant control, vehicle platooning and stop-and-go control are typical examples of the most important applications. In this study, a novel path planning method is proposed considering the driving environment such as road shape, ego vehicle and surrounding vehicles’ movement. The relative distance and velocity between the ego vehicle and surrounding vehicles are identified with respect to the predicted lane shape in front of the ego vehicle. Based on the identified information, the road shape and surrounding vehicles are mapped into the intensity image and the desired vector for the ego vehicle’s movement is determined by the maximum intensity density tracing method. The desired vehicle path is followed by the acceleration/deceleration control and the steering assist control, respectively. In order to evaluate the performance of the proposed system, simulations are conducted and compared with ACC systems.     

Application of slim A-pillar to improve driver’s field of vision

The importance of vehicle safety cannot be exaggerated in today’s mobile societies. Many manufacturers, associates related to vehicles and universities make an effort to improve vehicle safety by developing new technologies, applying high strength steel to the body structure etc. However, the majority of these efforts are focused on decreasing injury. It is absolutely important to minimize injury, but a more important aspect is coping with vehicle accidents. That is, As undeniably important as it is to minimize potential injuries, it is critical that experts focus on developing ways to keep drivers out of situations likely to lead to crashes in the first place. The purpose of this paper is to determine what the most critical factor is when coping with an unfamiliar driving situation. The answer is to provide a wide-open field of vision, especially for the driver. The driver’s field of vision is obstructed by the vehicle’s A-pillar. To solve this, the A-pillar obstruction angle, which is the angle between the driver’s eyes and the A-pillar should be decreased. This paper purposes three-methods for decreasing this angle structurally and applying a slim A-pillar which is as the best solution to decrease the A-pillar obstruction angle and ensure the drivers field of vision at the same time     

Performance measurements of a tracked vehicle system

To improve crossing ability, the most important performance factor for tracked vehicle systems operating on low-bearing capacity peats, and to minimize income losses that result from downtime and maintenance costs, a vehicle was designed in order to adapt to operating condition changes. This article describes the mobile performance of a novel vehicle with segmented rubber tracks on a low-bearing capacity peat. At an equivalent travelling speed, the novel vehicle’s tractive performance in a variable operating environment caused by changes in terrain cohesiveness and hydrodynamic responses was superior to that of the previous model. The new vehicle, which could be operated on the Sepang peat, showed a tractive effort of 42.2% of the gross vehicle weight in field experiments; the recommended minimum tractive effort is between 30 and 36% of the gross vehicle weight.     

Damper modeling for dynamic simulation of a large bus with MR damper

In this study, a large bus is tested to measure its dynamic response by the single-lane change test and the rapid stop test. A full car model is established by ADAMS/Car for computer simulation. For multibody modeling of a large bus, user-defined templates are used in the simulation. Simulation results of the single-lane change test and the rapid braking test are compared to the results of the physical experiments, in which several sensors are installed to measure the vehicle’s responses. The results obtained from the simulation show good agreement with the tests’ results. A dynamic model for the MR(magnetic-rheological) damper is also developed by employing the Magic Formula model, which is widely used in the nonlinear modeling of a tire. Bump simulation of a full car with the MR damper is carried out to verify the performance of the MR damper. The comparison of the simulation results obtained with the MR damper model to the results obtained with the traditional passive damper model showed improved response of the vehicle with the MR damper.     

3-D numerical and experimental analysis for airflow within a passenger compartment

People use cars so frequently that they always consider the air-conditioning, and thermal comfort of the driver and passenger when buying a new car. Therefore accurate simulation of the thermal performance of automobile air conditioners to improve human comfort has become increasingly important. In order to improve the thermal comfort of passengers, 3-D flow motion and thermal behavior within vehicles must be analyzed. In this paper, a numerical simulation was used to investigate thermal behavior in a vehicle. Because air temperature at an air vent is related to the cooling capacity of the air conditioner, the cooling capacity was calculated using ɛ-NTU (effective number of transfer unit) theoretical equations. Using the air temperature relationship between inlet and outlet vents as boundary conditions, a 3-D unsteady κ-ɛ turbulent model was used to give a transient analysis simulation of the temperature field and flow conditions in a vehicle’s passenger cabin. Cooling cycle analysis and conjugate heat transfer analysis at the inside surface of the cabin’s ceiling, floor and sides were also considered. The predicted temperature distributions in the vehicles passenger cabin were in good agreement with those obtained experimentally.     

Predictive control of a vehicle trajectory using a coupled vector with vehicle velocity and sideslip angle

In this paper, a predictive algorithm for vehicle trajectory control using the vehicle velocity and sideslip angle is proposed. Since the driving state of a vehicle generates nonholonomic constraint equations, it is difficult to control the trajectory with a conventional control algorithm. Furthermore, control vectors such as vehicle velocity and sideslip angle are coupled together; hence, a separate control for each variable is not suitable. In this study, a coupled control vector that combines the velocity and sideslip angle is proposed for the predictive control of vehicle trajectory. Since the coupled control vector is derived from the status of the vehicle’s motion, it is easy to generate a feedback control vector for the predictive controller. The coupled vector cannot be directly used as input to the vehicle systems; therefore, the vehicle input vector should be calculated from the control vector using a nonlinear function. Since nonlinear functions are not inserted in the control loop, they are calculated by the controller. Therefore, this method does not require a linearization process in the control logic, which enhances the stability and accuracy of the predictive controller.     

Characteristic analysis for cognition of dangerous driving using automobile black boxes

Automobile black boxes are devices that collect information regarding vehicle operation and the driver’s operating situation in the case of a traffic accident. The information collected from the automobile black box, which can also be used during normal driving, can provide information about dangerous driving cognition. This study was designed to analyze characteristics of dangerous driving data and build a dangerous driving cognition system as follows. First, dangerous driving is divided into four types by considering the vehicle’s movement, such as acceleration, deceleration, turning and statistical data of traffic accidents. Second, dangerous driving data were collected by vehicle tests using the automobile black box, and characteristics of the driving data were analyzed to classify dangerous driving. Third, a standard threshold was chosen to recognize dangerous driving, and an algorithm of dangerous driving cognition was created. Finally, verification was conducted by vehicle tests with automobile black boxes embedded with the developed algorithm. The presented recognition methods of dangerous driving can be used for on/off-line management of drivers and vehicles. Scientific traffic accident databases can be built with this driving and accident information, and can be used in various industrial areas.     

Vehicle interior noise model based on a power law

Identifying the components of a vehicle’s interior noise is important in many phases of the noise, vibration, and harshness (NVH) development process. Many test methods that have been widely used in the automobile industry to separate noise sources are based on system identification methods in the frequency domain. However, none of the frequency response function-based methods can directly estimate the wind noise component. In this article, an analytical model for the interior noise level based on a simple power law was developed. It was assumed that the mean squared acoustic pressure for the interior noise could be obtained by summing up those of the wind noise, road noise, and background noise. The wind noise and road noise were further assumed to depend only on wind speed and the vehicle’s driving speed, respectively, and to follow a simple power law. The resulting analytical model includes five parameters that can be optimized for the vehicle and the road. The validity of the model was verified by using data obtained from cruise tests performed on a proving ground for cruise speeds ranging from 40 km/h to 130 km/h. The model is applied to the overall and 1/3-octave bands of interior noise and is shown to describe the data trends fairly well. For the test vehicle used in the present work, the overall mean squared pressures for the wind and road noise components are shown to be proportional to the wind speed to the 5.8 power and to the driving speed to the 3.4 power, respectively.     

基于麦弗逊式悬架侧载弹簧的应用分析

综述了麦弗逊式悬架因结构原因造成的危害,并利用文献资料的试验数据分析比较了几种主要的弹簧改进解决方案,从而为麦弗逊式悬架的弹簧设计提供重要的参考价值。     

汽车筒式液阻减振器技术的发展

分析了汽车乘坐舒适性／行驶平顺性和操作稳定性对筒式液阻减振器特性的要求，提出汽车在不同行驶工况减振器特性的要求是不的；分析了被动式减振器的发展历程及非充气和充气减振器的特点，阐述了机械控制式可调阻尼减振器，电子控制式减振器以及电流变和磁流变液体减器等的结构特点，工作原理及其动态特性；分析了筒式液阻减振器其于经验设计／实验修正开发方法的缺点，阐述了基于CAD／CAE技术的现代设计开发方法的过程及其关键问题，最后分析了我国筒式液阻减振器技术的发展状况及问题，展望了减振器技术的发展前景。     

Reliability-based topology optimization based on bidirectional evolutionary structural optimization using multi-objective sensitivity numbers

Reliability-based topology optimization (RBTO) is used to obtain an optimal topology satisfying given constraints, as well as to consider uncertainties in design variables. In this study, RBTO was applied to obtain an optimal topology for the inner reinforcement of a vehicle’s hood based on bidirectional evolutionary structural optimization (BESO). A multi-objective topology optimization technique was implemented to obtain the optimal topology for two models with different curvatures while simultaneously considering the static stiffness of bending, torsion, and natural frequency. A performance measure approach (PMA) with probabilistic constraints formulated in terms of the reliability index was employed to evaluate the probabilistic constraints. The optimal topology obtained by RBTO was evaluated and compared to that obtained by deterministic topology optimization (DTO). A more suitable topology was obtained through RBTO than DTO even though the final volume obtained by RBTO was generally slightly greater than that obtained by DTO. The multiobjective optimization technique based on BESO can be applied very effectively with topology optimization for a vehicle’s hood reinforcement.     

车辆加速横向抖动前期开发控制

为分析某款城市越野车在加速过程中横向耸动的现象,文章通过测试分析,发现半轴轴向派生力的激励频率与动力总成的横向模态耦合,是引起车辆横向抖动的根本原因。文章以人体感知,制定了车辆抖动的目标;以动力总成、悬置、整车和减振器组建12自由度模型,以此解析加速行驶工况下动力总成刚体横向模态;以半轴轴向派生力与座椅之间的振动数学模型,建立了车辆加速工况横向抖动问题的研究方法。CAE分析及试验测试结果表明:通过控制半轴的轴向派生力或动力总成的横向模态可以控制车辆的横向抖动。     

Development of an electric active rollcontrol (ARC) algorithm for a SUV

Cornering maneuvers with reduced body roll and without loss in comfort are leading requirements for car manufacturers. An electric active roll control (ARC) system controls body roll angle with motor-driven actuators installed in the centers of the front and rear stabilizer bars. A vehicle analysis model developed using a CarSim S/W was validated using vehicle test data. Two ARC algorithms for a sports utility vehicle (SUV) were designed using a sliding-mode control algorithm based on a nonlinear roll model and an estimated lateral acceleration based on a linearized roll model. Co-simulation with the Matlab simulink controller model and the CarSim vehicle model were conducted to evaluate the performance of two ARC control algorithms. To validate the ARC performance in a real vehicle, vehicle tests were conducted at KATECH proving ground using a small SUV equipped with two ARC actuators, upper and lower controllers and a few subsystems. From the simulation and vehicle validation test results, the proposed ARC control algorithm for the developed ARC actuator prototypes improves the vehicle’s dynamic performance.     

汽车减振器低温异响问题研究

针对某车型右后减振器异响问题,分别从源和传递路径做了系统的理论分析和试验验证,确定了减振器低温下异常振动和轮罩刚度弱是减振器异响根本原因。为了从工程设计和产品管控上彻底规避减振器异响问题,制定减振器单体台架试验方法和相应的控制指标,同时对传递路径的关键影响因素提出了结构设计建议及目标。     

Evaluation and Measurement the Recovered Energy from Automobile Suspension in the Operation Conditions

The purpose of this paper is to verify if it is possible to recover the energy from automobile suspensions, using a system who replace the shock absorber. The system consists of an electric generator, a mechanical system for transforming the translation of body car in rotational movement and an electronic control system. The tests were made on three road types, according to ISO 8608/1995 with four different driving speeds. The results showed that a significant quantity of energy was recovered during the test on inferior type of road, even at reduced speed. For the superior type of the road, the energy can be recovered only at high speed. The parameters that influences the system capacity of recovering energy are gross weight of the vehicle, road type and the vehicle speed.     

某车型后减振器上支座失效分析优化

针对某车型整车道路试验过程中出现的后减振器上支座失效问题,通过查看分析故障件的失效状态,结合应用Abaqus软件进行CAE仿真分析,确定了其失效的主要原因是由于在整车运动过程中,上支座衬套的橡胶凸台的应力太大。对此提出了改进的设计方案,通过台架试验和整车道路试验的验证,结果表明,改进后的后减振器上支座解决了耐久失效问题,同时经整车NVH和操稳性能评价后确认改进方案未对整车性能产生不利影响。