Nonlinear Statistical Process Monitoring Based on Control Charts with Memory Effect and Kernel Independent Component Analysis

A novel nonlinear combination process monitoring method was proposed based on techniques with memory effect (multivariate exponentially weighted moving average (MEWMA)) and kernel independent component analysis (KICA). The method was developed for dealing with nonlinear issues and detecting small or moderate drifts in one or more process variables with autocorrelation. MEWMA charts use additional information from the past history of the process for keeping the memory effect of the process behavior trend. KICA is a recently developed statistical technique for revealing hidden, nonlinear statistically independent factors that underlie sets of measurements and it is a two-phase algorithm: whitened kernel principal component analysis (KPCA) plus independent component analysis (ICA). The application to the fluid catalytic cracking unit (FCCU) simulated process indicates that the proposed combined method based on MEWMA and KICA can effectively capture the nonlinear relationship and detect small drifts in process variables. Its performance significantly outperforms monitoring method based on ICA, MEWMA-ICA and KICA, especially for long-term performance deterioration.     

基于融合两类核Fisher鉴别函数的人脸识别方法

提出了一种基于两类核Fisher鉴别分析(KFDA)的人脸识别方法,对每2个不同人脸类别求解一个核Fisher鉴别函数,其优点是能针对特定的2个人脸图像类别,抽取区分该2类人脸的最佳鉴别特征,克服了多类KFDA和2类KFDA相比是次优的问题.为解决KFDA计算量大的问题,将MSE推广为基于核的MSE(KMSE),用其得到核Fisher鉴别函数,减少了训练和识别的计算时间.在识别阶段应用了两种融合方法融合各个基于KMSE的核Fisher鉴别函数.     

含串补电容电气化铁路馈线故障测距算法

含串联补偿电容的电气化铁路牵引电网线路的电抗一距离关系不是单调的，按常规的电抗查表测距法，每个故障点会对应2个或多个定位点．通过对含串补电容馈线故障模型特性的分析，提出了一个新的判别方法．对不同的故障角和过渡电阻的ATP仿真以及MATLAB程序分析结果验证，该方法能够判断出故障与区间串补电容的相对位置．给出了含2个串补电容的电气化铁路馈线故障分段查表测距算法．     

基于压缩感知理论的时变信号压缩技术

机械设备在线状态监测与故障诊断系统中,为实现采集数据的远程传输和实时处理,需对数据进行压缩和滤波处理.通过分析机械振动信号时变性的特点,以压缩感知理论为基础,构造了满足受限等距性质(restricted isometric property, RIP)的稀疏变换矩阵和压缩感知矩阵;提出了基于压缩感知的时变信号压缩算法,并利用Lasso算法对压缩信号进行稀疏重构,恢复原始信号.采用不同类型的时变仿真信号和实测信号进行实验,对比了提出算法与现有算法的压缩与去噪效果.实验结果表明,新算法有更好的压缩去噪效果,当压缩比为40%时,能量保持率达到了95%以上,能满足工程实际需求.      

A Statistical Parameter Analysis and SVM Based Fault Diagnosis Strategy for Dynamically Tuned Gyroscopes

Gyro's fault diagnosis plays a critical role in inertia navigation systems for higher reliability and precision. A new fault diagnosis strategy based on the statistical parameter analysis (SPA) and support vector machine (SVM) classification model was proposed for dynamically tuned gyroscopes (DTG). The SPA, a kind of time domain analysis approach, was introduced to compute a set of statistical parameters of vibration signal as the state features of DTG, with which the SVM model, a novel learning machine based on statistical learning theory (SLT), was applied and constructed to train and identify the working state of DTG. The experimental results verify that the proposed diagnostic strategy can simply and effectively extract the state features of DTG, and it outperforms the radial-basis function (RBF) neural network based diagnostic method and can more reliably and accurately diagnose the working state of DTG.     

Research and application of new threshold de-noising algorithm for monitoring data analysis in nuclear power plant

Under the complex condition of nuclear power plant, all kinds of influence factors may cause distortion of on-line monitoring data. It is essential that on-line monitoring data should be de-noised in order to ensure the accuracy of diagnosis. Based on the research of wavelet analysis and threshold de-noising, a new threshold denoising method based on Mallat transform is proposed. This method adopts factor weighing method for threshold quantization. Through the specific case of nuclear power plant, it is verified that the algorithm is of validity and superiority.     

Numerical simulation to reliability analysis of fault-tolerant repairable system

In the traditional method for the reliability analysis of fault-tolerant system, the system structure is described by means of binary decision diagram (BDD) and Markov process, and then the reliability indexes are calculated. However, as the size of system augments, the size of state space will increase exponentially. Additionally, Markov approach requires that the failure and repair time of the components obey an exponential distribution. In this study, by combining dynamic fault tree (DFT) and numerical simulation based on the minimal sequence cut set (MSCS), a new method to evaluate reliability of fault-tolerant system with repairable components is proposed. The method presented does not depend on Markov model, so that it can effectively solve the problem of the state-space combination explosion. Moreover, it is suitable for systems whose failure and repair time obey an arbitrary distribution. Therefore, our method is more flexible than the traditional method. At last, an example is given to verify the method.     

高速铁路10kV电力贯通线故障区段定位方法

提出了一种基于区段两端零模电流值乘积积分的高速铁路电力贯通线故障定位方法.该方法借助现有铁路远动系统,仅需要每个区段终端FTU上的零序电流值,即可快速准确定位故障区段.数字仿真试验结果表明：该方法不受故障距离、配变负载及过渡电阻的影响,且对FTU数据采集的采样率和同步性有良好的适应性.     

Fault Diagnosis of Rolling Element Bearing Using Multi-Scale Lempel-Ziv Complexity and Mahalanobis Distance Criterion

A new fault diagnosis technique for rolling element bearing using multi-scale Lempel-Ziv complexity (LZC) and Mahalanobis distance (MD) criterion is proposed in this study. A multi-scale coarse-graining process is used to extract fault features for various bearing fault conditions to overcome the limitation of the single stage coarse-graining process in the LZC algorithm. This is followed by the application of MD criterion to calculate the accuracy rate of LZC at different scales, and the best scale corresponding to the maximum accuracy rate is identified for fault pattern recognition. A comparison analysis with Euclidean distance (ED) criterion is also presented to verify the superiority of the proposed method. The result confirms that the fault diagnosis technique using a multi-scale LZC and MD criterion is more effective in distinguishing various fault conditions of rolling element bearings.     

Spatter rate estimation of GMAW-S based on partial least square regression

This paper analyzes the drop transfer process in gas metal arc welding in short-circuit transfer mode （GMAW-S） in order to develop an optimized spatter rate model that can be used on line. According to thermodynamic characters and practical behavior, a complete arcing process is divided into three sub-processes： arc re-ignition, energy output and shorting preparation. Shorting process is then divided as drop spread, bridge sustention and bridge destabilization. Nine process variables and their distribution are analyzed based on welding experiments with high-speed photos and synchronous current and voltage signals. Method of variation coefficient is used to reflect process consistency and to design characteristic parameters. Partial least square regression （PLSR） is utilized to set up spatter rate model because of severe correlativity among the above characteristic parameters. PLSR is a new multivariate statistical analysis method, in which regression modeling, data simplification and relativity analysis are included in a single algorithm. Experiment results show that the regression equation based on PLSR is effective for on-line predicting spatter rate of its corresponding welding condition.     

Constrained Run-to-Run Optimization for Batch Process Based on Support Vector Regression Model

Introduction Batch and semi-batch processes are very im-portant in the fine chemicals industry to manufac-ture the low-volume and high-value products suchas biochemicals, crystals and speciality chemicals.In the control of batch process, the major objectiveis to improve the end-of-batch product properties.When the control objective is to optimize a perfor-mance index at the end of batch cycle, the problemis called the end-point optimization problem. Tosolve the problem,the traditional approach…     

基于AHP和DEA方法的公路建设项目评价

建立了公路建设项目的综合评价指标体系,改进了传统的数据包络分析方法;将层次分析法和改进的数据包络分析方法相结合,建立了综合评价模型;实证了运用该模型解决公路建设项目评价问题的可行性.     

基于油液监测的船舶柴油机故障预测与健康管理技术研究

以连续监测收集的油液光谱数据为依据,提出了基于统计过程控制（SPC）的船舶柴油机故障预测方法,将主要磨损元素的质量浓度梯度作为质量特性指标,运用SPC技术对各质量特性进行了统计分析.结果表明,此船舶柴油机可能存在异常因素而导致磨损状态处在统计控制之外,需要查找故障的根源;并基于上述获得的油液监测数据,利用投影寻踪（PP）方法对此船舶柴油机整机性能退化程度进行了综合评定,制定了相应的评判标准.     

Modeling of additive manufacturing process relevant feature in layer based manufacturing process planning

Compared with general machining processes, additive manufacturing (AM) process has stabler planning route and limited process variables and this makes it to be more easily designed and planned with knowledge based systems and computer aided techniques. Case based reasoning approach is applied to the process planning of additive manufacturing in this paper. The concept of “AM process relevant design features” is proposed after the analysis of the characteristics of AM processes. The concept is used as the basis of the knowledge representation, and AM relevant feature graph is used as the case representation schema. The case retrieval method is discussed based on this graph. The case representation of a machine arm is given to illustrate the brief process of the proposed approach.     

基于脉冲响应的预测控制算法及仿真

针对复杂工业过程不确定性、变量问的耦合性、非线性等特点，介绍了对模型要求低、在线计算方便、综合控制质量高的一类新型计算机控制算法——预测控制方法，并进行了仿真，仿真结果表明预测控制算法的控制效果远远优于PID控制算法，有很好的应用前景．     

SIMULATION OF A COLD ROLLING PLANT'S GOODS DELIVERY FORECASTING SYSTEM

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08-32捣固车电气系统在线监测与故障诊断系统

在对铁路线路进行封锁施工时,为解决08-32捣固车出现电气系统故障,影响线路正点开通的问题,应用计算机技术和故障诊断理论,设计了08-32捣固车电气系统在线监测和故障诊断系统.应用表明在线监测功能模块能对08-32捣固车的关键参数实时监测,故障诊断功能模块能根据故障现象迅速、准确查找出故障部位及故障原因,说明该系统可行.     

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为了克服经典速度－密度模型刻画道路交通流动态变化特性的缺陷,将更丰富的路段检测信息运用到交通仿真模型参数的标定过程中.提出在预处理检测器数据后,采用一种基于凝聚层次聚类的局部加权回归算法标定车辆速度.该算法先对训练样本进行聚类,然后用凝聚层次聚类法对每一个约束类生成一棵聚类树;其次用k 最近邻方法将与待估计速度相关的新样本划入适当的类中,最后采用局部加权回归标定车辆速度.利用现场数据对算法进行了大量测试,分别将车流密度,密度与流量作为变量标定车速.结果表明,提出的算法是有效的,适用于基于仿真的动态交通分配系统.     

基于模糊数的工艺方案模糊综合评价方法

给出了基于模糊数的工艺方案模糊综合评价模型，详细介绍了模型中的加工质量评价的语言变量描述，模糊数表示，加工质量评价的综合处理，定量指标的模糊化处理，模糊数的排序等方法，给出了一个评价实例，所提出的方法不仅实用，而且适用建立基于Web的工艺方案评价系统。     

Bayesian Network Based Approach for Diagnosis of Modified Sequencing Batch Reactor

Wastewater treatment is a complicated dynamic process affected by microbial, chemical and physical factors. Faults are inevitable during the operation of modified sequencing batch reactors(MSBRs) because of the uncertainty of various factors. Abnormal MSBR results require fault diagnosis to determine the cause of failure and implement appropriate measures to adjust system operations. Bayesian network(BN) is a powerful knowledge representation tool that deals explicitly with uncertainty. A BN-based approach to diagnosing wastewater treatment systems based on MSBR is developed in this study. The network is constructed using the knowledge derived from literature and elicited from experts, and it is parametrized using independent data from a pilot test.A one-year pilot study is conducted to verify the diagnostic analysis. The proposed model is reasonable, and the diagnosis results are accurate. This approach can be applied with minimal modifications to other types of wastewater treatment plants.