Design of Nonlinear Controllers for Active Vehicle Suspensions Using Parameter-Varying Control Synthesis

Nonlinear suspension controllers have the potential to achieve superior performance compared to their linear counterparts. A nonlinear controller can focus on maximizing passenger comfort when the suspension deflection is small compared to its structural limit. As the deflection limit is approached, the controller can shift focus to prevent the suspension deflection from exceeding this limit. This results in superior ride quality over the range of road surfaces, as well as reduced wear of suspension components. This paper presents a novel approach to the design of such nonlinear controllers, based on linear parameter-varying control techniques. Parameter-dependent weighting functions are used to design active suspensions that stiffen as the suspension limits are reached. The controllers use only suspension deflection as a feedback signal. The proposed framework easily extends to the more general case where all the three main performance metrics, i.e., passenger comfort, suspension travel and road holding are considered, and to the design of road adaptive suspensions.     

Designing H∞/GH 2 static-output feedback controller for vehicle suspensions using linear matrix inequalities and genetic algorithms

This paper presents an approach to design the H_∞/GH ₂ static-output feedback controller for vehicle suspensions by using linear matrix inequalities (LMIs) and genetic algorithms (GAs). Three main performance requirements for an advanced vehicle suspension are considered in this paper. Among these requirements, the ride-comfort performance is optimized by minimizing the H_∞ norm of the transfer function from the road disturbance to the sprung mass acceleration, while the road-holding performance and the suspension deflection limitation are guaranteed by constraining the generalized H₂ (GH ₂) norms of the transfer functions from the road disturbance to the dynamic tyre load and the suspension deflection to be less than their hard limits, respectively. At the same time, the controller saturation problem is considered by constraining its peak response output to be less than a given limit using the GH ₂ norm as well. A four-degree-of-freedom half-car model with active suspension system is applied in this paper. Several kinds of H_∞/GH ₂ static-output feedback controllers, which use the available sprung mass velocities or the suspension deflections as feedback signals, are obtained by using the GAs to search for the possible control gain matrices and then resolving the LMIs together with the minimization optimization problem. These designed H_∞/GH ₂ static-output feedback controllers are validated by numerical simulations on both the bump and the random road responses which show that the designed H_∞/GH ₂ static-output feedback controllers can achieve similar or even better active suspension performances compared with the state-feedback control case in spite of their simplicities.     

Designing H ∞/GH 2 static-output feedback controller for vehicle suspensions using linear matrix inequalities and genetic algorithms

This paper presents an approach to design the H _∞/GH ₂ static-output feedback controller for vehicle suspensions by using linear matrix inequalities (LMIs) and genetic algorithms (GAs). Three main performance requirements for an advanced vehicle suspension are considered in this paper. Among these requirements, the ride-comfort performance is optimized by minimizing the H _∞ norm of the transfer function from the road disturbance to the sprung mass acceleration, while the road-holding performance and the suspension deflection limitation are guaranteed by constraining the generalized H ₂ (GH ₂) norms of the transfer functions from the road disturbance to the dynamic tyre load and the suspension deflection to be less than their hard limits, respectively. At the same time, the controller saturation problem is considered by constraining its peak response output to be less than a given limit using the GH ₂ norm as well. A four-degree-of-freedom half-car model with active suspension system is applied in this paper. Several kinds of H _∞/GH ₂ static-output feedback controllers, which use the available sprung mass velocities or the suspension deflections as feedback signals, are obtained by using the GAs to search for the possible control gain matrices and then resolving the LMIs together with the minimization optimization problem. These designed H _∞/GH ₂ static-output feedback controllers are validated by numerical simulations on both the bump and the random road responses which show that the designed H _∞/GH ₂ static-output feedback controllers can achieve similar or even better active suspension performances compared with the state-feedback control case in spite of their simplicities.     

Fuzzy and adaptive fuzzy control for the automobiles’ active suspension system

Two typical criteria for good vehicle suspension performance are their ability to provide good road handling and increased passenger comfort. The main disturbance affecting these two criteria is terrain irregularities. Active suspension control systems reduce these undesirable effects by isolating car body motion from vibrations at the wheels. This paper describes fuzzy and adaptive fuzzy control (AFC) schemes for the automobile active suspension system (ASS). The design objective is to provide smooth vertical motion so as to achieve the road holding and riding comfort over a wide range of road profiles. The efficacy of the proposed control schemes is demonstrated via simulations. With respect to the optimal linear quadratic regulator (LQR), it is shown that superior results have been achieved by the AFC.     

Nonlinear Backstepping Active Suspension Design Applied to a Half-Car Model

A fresh nonlinear backstepping design scheme, which is developed for the control of half-car active suspension systems to improve the inherent tradeoff between ride quality and suspension travel, is proposed in this paper. Since ride quality is dependent on a combination of vertical and angular displacements of a vehicle body, the design of active suspensions must have the potential to minimize heave and pitch movements in order to guarantee the ride comfort of passengers. The other important factor to be emphasized in the design of active suspensions is the suspension travel which means the space variation between the car body and the tires. In order to avoid damaging vehicle components and generating more passenger discomfort, the active suspension controllers must be capable of preventing the suspension from hitting its travel limits. Our design strategy, with two intentionally additional nonlinear filters, shows the potential to achieve these conflicting control objectives. The novelty of our active suspension design is in the use of two particular nonlinear filters at both the front and rear wheels. The effective bandwidths of these two nonlinear filters depend on the magnitudes of the front and rear suspension travels, individually. When suspension travel is small, the proposed controllers soften the suspension for enhancing passenger comfort. However, our control design shifts its attention to rattlespace utilization by stiffening the suspension when suspension travel approaches its limits. As a result, the improvement of tradeoff between ride quality and suspension travel can be guaranteed and is then demonstrated through comparative simulations.     

Fuzzy and adaptive fuzzy control for the automobiles' active suspension system

Two typical criteria for good vehicle suspension performance are their ability to provide good road handling and increased passenger comfort. The main disturbance affecting these two criteria is terrain irregularities. Active suspension control systems reduce these undesirable effects by isolating car body motion from vibrations at the wheels. This paper describes fuzzy and adaptive fuzzy control (AFC) schemes for the automobile active suspension system (ASS). The design objective is to provide smooth vertical motion so as to achieve the road holding and riding comfort over a wide range of road profiles. The efficacy of the proposed control schemes is demonstrated via simulations. With respect to the optimal linear quadratic regulator (LQR), it is shown that superior results have been achieved by the AFC.     

Skyhook and H8 Control of Semi-active Suspensions: Some Practical Aspects

Summary This paper deals with single-wheel suspension car model. We aim to prove the benefits of controlled semi-active suspensions compared to passive ones. The contribution relies on H 8 control design to improve comfort and road holding of the car under industrial specifications, and on control validation through simulation on an exact nonlinear model of the suspension. Note that we define semi-active suspensions as control systems incorporating a parallel spring and an electronically controlled damper. However, the type of damper used in automotive industry can only dissipate energy. No additional force can be generated using external energy. The control issue is then to change, in an accurate way, the damping (friction) coefficient in real-time. This is what we call semi-active suspension. For this purpose, two control methodologies, H 8 and Skyhook control approaches, are developed, using a linear model of the suspension, and compared in terms of performances using industrial specifications. The performance analysis is done using the control-oriented linear model first, and then using an exact nonlinear model of the suspension incorporating the nonlinear characteristics of the suspension spring and damper.     

Skyhook and H8 Control of Semi-active Suspensions: Some Practical Aspects

Summary This paper deals with single-wheel suspension car model. We aim to prove the benefits of controlled semi-active suspensions compared to passive ones. The contribution relies on H 8 control design to improve comfort and road holding of the car under industrial specifications, and on control validation through simulation on an exact nonlinear model of the suspension. Note that we define semi-active suspensions as control systems incorporating a parallel spring and an electronically controlled damper. However, the type of damper used in automotive industry can only dissipate energy. No additional force can be generated using external energy. The control issue is then to change, in an accurate way, the damping (friction) coefficient in real-time. This is what we call semi-active suspension. For this purpose, two control methodologies, H 8 and Skyhook control approaches, are developed, using a linear model of the suspension, and compared in terms of performances using industrial specifications. The performance analysis is done using the control-oriented linear model first, and then using an exact nonlinear model of the suspension incorporating the nonlinear characteristics of the suspension spring and damper.     

Dual objective active suspension system based on a novel nonlinear disturbance compensator

This paper proposes an active suspension system to fulfil the dual objective of improving ride comfort while trying to keep the suspension deflection within the limits of the rattle space. The scheme is based on a novel nonlinear disturbance compensator which employs a nonlinear function of the suspension deflection. The scheme is analysed and validated by simulation and experimentation on a laboratory setup. The performance is compared with a passive suspension system for a variety of road profiles.     

On the achievable performance using variable geometry active secondary suspension systems in commercial vehicles

There is a need to further improve driver comfort in commercial vehicles. The variable geometry active suspension offers an interesting option to achieve this in an energy efficient way. However, the optimal control strategy and the overal performance potential remains unclear. The aim of this paper is to quantify the level of performance improvement that can theoretically be obtained by replacing a conventional air sprung cabin suspension design with a variable geometry active suspension. Furthermore, the difference between the use of a linear quadratic (LQ) optimal controller and a classic skyhook controller is investigated. Hereto, an elementary variable geometry actuator model and experimentally validated four degrees of freedom quarter truck model are adopted. The results show that the classic skyhook controller gives a relatively poor performance while a comfort increase of 17–28% can be obtained with the LQ optimal controller, depending on the chosen energy weighting. Furthermore, an additional 75% comfort increase and 77% energy cost reduction can be obtained, with respect to the fixed gain energy optimal controller, using condition-dependent control gains. So, it is concluded that the performance potential using condition-dependent controllers is huge, and that the use of the classic skyhook control strategy should, in general, be avoided when designing active secondary suspensions for commercial vehicles.     

Level and attitude control of the active suspension system with integral and derivative action

A 7-DOF full-car model with optimal active control suspension is utilized to evaluate the vehicle dynamic performances which are achieved through proposed controllers. The optimal controller, which includes the integral action for the suspension deflection, considerably improves the attitude control of a vehicle because the rolling and pitching motion in cornering and braking maneuvers are reduced, respectively. In the viewpoint of level control, the integral control acting on the suspension deflection results in the zero steady-state deflection in response to static body forces and ramp road input. The dynamic characteristics of the suspension control system are evaluated in terms of time domain and frequency domain. The simulations in the time domain demonstrate the advantages of the active suspension system obtained by penalizing the integral and derivative of suspension deflections and the derivative of roll and pitch angles in the performance index. The frequency characteristic curves obtained by simulations regarding integral action or derivative action show the increase of both ride comfort and road-holding performances by maximizing the use of suspension deflections. The potential of derivative control is shown by the performances of the car traveling over a bump and braking.     

Level and attitude control of the active suspension system with integral and derivative action

A 7-DOF full-car model with optimal active control suspension is utilized to evaluate the vehicle dynamic performances which are achieved through proposed controllers. The optimal controller, which includes the integral action for the suspension deflection, considerably improves the attitude control of a vehicle because the rolling and pitching motion in cornering and braking maneuvers are reduced, respectively. In the viewpoint of level control, the integral control acting on the suspension deflection results in the zero steady-state deflection in response to static body forces and ramp road input. The dynamic characteristics of the suspension control system are evaluated in terms of time domain and frequency domain. The simulations in the time domain demonstrate the advantages of the active suspension system obtained by penalizing the integral and derivative of suspension deflections and the derivative of roll and pitch angles in the performance index. The frequency characteristic curves obtained by simulations regarding integral action or derivative action show the increase of both ride comfort and road-holding performances by maximizing the use of suspension deflections. The potential of derivative control is shown by the performances of the car traveling over a bump and braking.     

State observer-based sliding mode control for semi-active hydro-pneumatic suspension

This paper proposes an improved virtual reference model for semi-active suspension to coordinate the vehicle ride comfort and handling stability. The reference model combines the virtues of sky-hook with ground-hook control logic, and the hybrid coefficient is tuned according to the longitudinal and lateral acceleration so as to improve the vehicle stability especially in high-speed condition. Suspension state observer based on unscented Kalman filter is designed. A sliding mode controller (SMC) is developed to track the states of the reference model. The stability of the SMC strategy is proven by means of Lyapunov function taking into account the nonlinear damper characteristics and sprung mass variation of the vehicle. Finally, the performance of the controller is demonstrated under three typical working conditions: the random road excitation, speed bump road and sharp acceleration and braking. The simulation results indicated that, compared with the traditional passive suspension, the proposed control algorithm can offer a better coordination between vehicle ride comfort and handling stability. This approach provides a viable alternative to costlier active suspension control systems for commercial vehicles.     

Optimal Linear Active Suspensions with Multivariable Integral Control

In this paper, an optimal suspension system is derived for a quarter-car model using multivariable integral control. The suspension system features two parts. The first part is an integral control acting on suspension deflection to ensure zero steady-sate offset due to body and maneuvering forces as well as road inputs. The second is a proportional control operating on the vehicle system states for vibration control and performance improvement. The optimal ride performance of the active suspensions based on linear full-state feedback control laws with and without integral control together with the performance of passive suspensions are compared.     

Handling stability improvement through robust active front steering and active differential control

The design of the integrated active front steering and active differential control for handling improvement of road vehicles is undertaken. The controller design algorithm is based on the solution of a set of linear matrix inequalities that guarantee robustness against a number of vehicle parameters such as speed, cornering and braking stiffnesses. Vehicle plane dynamics are first expressed in the generic linear parameter-varying form, where the above-stated parameters are treated as interval uncertainties. Then, static-state feedback controllers ensuring robust performance against changing road conditions are designed. In a first series of simulations, the performance of the integrated controller is evaluated for a fishhook manoeuvre for different values of road adhesion coefficient. Then, the controller is tested for an emergency braking manoeuvre executed on a split-μ road. In all cases, it is shown that static-state feedback controllers designed by the proposed method can achieve remarkable road handling performance compared with uncontrolled vehicles.     

汽车主动悬架的单神经元自适应控制

在1/4汽车动力学模型的基础上,设计了汽车主动悬架的自适应神经元控制器。以车辆的行驶平顺性为主要控制目标,车身垂直加速度、悬架动挠度、车轮动位移为具体评价参数,研究了系统在随机路面激励条件下的时域响应,计算了振动响应的均方根值,考察了在变参数条件下控制器的鲁棒性。仿真结果表明,该控制器能有效改善车辆的综合性能,尤其是平顺性和舒适性,并且具有较好的鲁棒性,对模型参数的变化有一定的适应性。     

基于LQR控制的现代客车自适应空气悬架

长期在不良工况的道路上驾驶会降低驾驶员的乘坐舒适性。随着人们对乘坐舒适性需求不断提升,空气弹簧的优势尤为明显。文章提出了一种基于LQR控制策略的自适应空气悬架系统的创新设计方案,提出的LQR控制器采用粒子群算法进行优化。以客车空气悬架为研究对象,采用MATLAB软件对空气悬架系统的被动和自适应动力学模型进行了设计和仿真。仿真结果表明,自适应空气悬架系统在保证车辆稳定性的同时,降低了车辆在随机道路上的最大位移幅值,从而提高了车辆的平顺性。     

Stochastic Optimal Control of Highway Tractors with Active Suspensions

Stochastic optimal control and estimation theories are used to design an active suspension system for a cab ride in a tractor-semitrailer vehicle. A discrete-continuous vehicle model with eleven degrees of freedom is augmented by a stochastic road excitation model and a human perception of vibration shape filter. Both perfect measurement and estimated state cases are considered. The impact of the measurement noise on the design of the optimal controller is demonstrated. The performance of the optimally controlled system is compared with an optimal passive system. It is shown that significant improvements in ride comfort can be achieved through the use of actively controlled cab suspensions.     

Pro-active optimal control for semi-active vehicle suspension based on sensitivity updates

This article suggests a strategy to control semi-active suspensions of vehicles in a pro-active way to adapt to future road profiles. The control strategy aims to maximise comfort while maintaining good handling properties. It employs suitably defined optimal control problems in combination with a parametric sensitivity analysis. The optimal control techniques are used to optimise the time-dependent damper coefficients in an electro-rheological damper for given nominal road profiles. The parametric sensitivity analysis is used to adapt the computed nominal optimal controls to perturbed road profiles in real time. The method is particularly useful for events with a low excitation frequency such as ramps, bumps, or potholes. For high-frequency excitations standard controllers are preferable; so we propose a switched open–closed-loop controller design. Various examples demonstrate the performance of the approach.     

Roll and pitch independently tuned interconnected suspension: modelling and dynamic analysis

In this paper, a roll and pitch independently tuned hydraulically interconnected passive suspension is presented. Due to decoupling of vibration modes and the improved lateral and longitudinal stability, the stiffness of individual suspension spring can be reduced for improving ride comfort and road grip. A generalised 14 degree-of-freedom nonlinear vehicle model with anti-roll bars is established to investigate the vehicle ride and handling dynamic responses. The nonlinear fluidic model of the hydraulically interconnected suspension is developed and integrated with the full vehicle model to investigate the anti-roll and anti-pitch characteristics. Time domain analysis of the vehicle model with the proposed suspension is conducted under different road excitations and steering/braking manoeuvres. The dynamic responses are compared with conventional suspensions to demonstrate the potential of enhanced ride and handling performance. The results illustrate the model-decoupling property of the hydraulically interconnected system. The anti-roll and anti-pitch performance could be tuned independently by the interconnected systems. With the improved anti-roll and anti-pitch characteristics, the bounce stiffness and ride damping can be optimised for better ride comfort and tyre grip.