Urea-SCR system optimization with various combinations of mixer types and decomposition pipe lengths

The demand for NO_x after-treatment system has increased dramatically due to the stricter NO_x emission regulations for diesel vehicles. The urea-SCR system is one of the NO_x after-treatment methods found to be quite effective to meet the regulation requirement enforced by various authorities including the Euro-6. In order to develop an effective urea-SCR system, it is critical to establish an even distribution of reductant over the catalyst surface since this favorable distribution can increase reduction reaction and in turn, improve NO_x conversion efficiencies. In the current study, a number of design variations of the urea-SCR system which included two mixer types and three decomposition pipe lengths, were evaluated systematically using CFD analysis and experimental measurements. The purpose of the CFD analysis was to estimate the distribution of reductant within the urea-SCR system with a specific configuration and the purpose of the engine emission test was to measure the amount of NO_x reduction, respectively. The results from the systematic analysis revealed the relation between the reductant distribution over the SCR and the performance of the NO_x reduction.     

Analysis of the shifting behavior of a novel clutchless geared smart transmission

Conventional geared transmissions use some kinds of clutches to control the power flow from an internal combustion engine to the driveline while shifting gears. However, the shifting performance is seriously affected by the clutch engagement and an unavoidable drop in the torque may occur when the clutch is disconnected. Moreover, wear of the clutch, the need for hydraulic equipment, and the load limit may together aggravate the limits of the clutch system. For this reason, as a novel transmission without a clutch, the clutchless geared smart transmission (henceforth CGST) is proposed by our research team. The CGST controls the power flow in a multiple-input gear-train by controlling the electric motor attached to the planetary gear system. However, no CGST has been realized in an actual vehicle thus far, and the performance has been predicted only theoretically. In this research, we analyzed the achievable performance based on a developed CGST dynamic model with a typical CGST structure. In addition, a CGST gear-shifting algorithm is proposed for use with the dynamic model. From the simulation results, the CGST does not show an abrupt drop in its torque or oscillation while shifting gears due to the absence of a discontinuous power flow. The developed dynamic model can serve as a performance reference for the CGST. Moreover, it can be used as a simulation tool for developing a gear-shifting control logic scheme.     

Grain refinement in bearing steels using a double-quenching heat-treatment process

A double-quenching (D/Q) process is proposed for heat-treating high carbon-chromium bearing steels to improve the fatigue properties through refinement of the microstructure. The new heat treatment method has two steps: The first step is a nitrocarburizing process that results in high surface hardness and lowers the transformation temperature. The second step is the same as in the conventional quenching process but can be conducted at a considerably lower temperature than in conventional quenching. The microstructure in the material that is caused by the D/Q heat treatment is much finer than in the conventional Q/T (quenching and tempering) process. In order to quantify the performance of the proposed heat-treatment process, various mechanical property tests are carried out. The rolling contact fatigue life of double-quenched bearing steels was eight times higher than in bearing steels that were treated by conventional Q/T.     

Lifting Capability and Stress Analyses of the Crane System for a Large-Sized Tactical Wrecker

A large-sized tactical wrecker is a special-purpose vehicle that lifts and tows tactical vehicles and heavy loads. It consists of a crane, a post structure, outriggers and a suitable chassis truck, and during its initial design, the structural safety and tipping stability should be preemptively examined in terms of the layout of these components. This paper proposes computer-aided engineering (CAE) methods to evaluate the maximum lifting capacity of the wrecker and the structural safety of its crane during the initial design. The analytical model for the large-sized wrecker is constructed with 236 degrees of freedom by combining the crane system developed using the ADAMS macros with the dynamic model of large chassis truck with an axle suspension. The design parameters for the wrecker model that influence the tipping stability are selected, and then the maximum lifting loads with the corresponding changes are calculated. This parametric study shows that the characteristics of the boom and the layout of the outriggers greatly affect the maximum lifting capacity. Finite element (FE) analyses of the 1st stage boom and the 3rd stage boom show the stresses under the maximum overturning moment condition are within the allowable strength.     

Structural Optimization for Roof Crush Test Using an Enforced Displacement Method

A roof crush test has been utilized to reduce passengers’ injuries from a vehicle rollover. The Federal Motor Vehicle Safety Standards (FMVSS) 216 and the Insurance Institute for Highway Safety (IIHS) perform actual vehicle tests and evaluate the vehicle’s ratings. Nonlinear dynamic response structural optimization can be employed not only for achievement of a high rating but also minimization of the weight. However, the technique needs a huge computation time and cost because many nonlinear dynamic response analyses are required in the time domain. A novel method is proposed for nonlinear dynamic response structural optimization regarding the roof crush test. The process of the proposed method repeats the analysis domain and the design domain until the convergence criteria are satisfied. In the analysis domain, the roof crush test is simulated using a high fidelity model of nonlinear dynamic finite element analysis. In the design domain, a low fidelity model of linear static response structural optimization is utilized with enforced displacements that come from the analysis domain. Correction factors are employed to compensate the differences between a nonlinear dynamic analysis response and a linear static analysis response with enforced displacement. A full-scale vehicle problem is optimized with a constraint on the rigid wall force from the analysis in the design domain.     

Feasibility of using time–space prism to represent available opportunities and choice sets for destination choice models in the context of dynamic urban environments

H?gerstrand??s original framework of time geography and the subsequent time?Cspace prism computational methods form the foundation of a new computational method for potential path areas (PPA) in a realistic representation of dynamic urban environments. In this paper the time?Cspace prism framework is used to assess sensitivity of PPA size to different parameters and to build choice sets for regional destination choice models. We explain the implication of different parameters to choice set formation in a step-wise manner and illustrate not only the complexity of the idea and the high computational demand but also behavioral realism. In this context, this paper tests the feasibility of using constraint-based time?Cspace prism to find the choice sets for a large-scale destination choice model, and identifies a variety of implementation issues. Computational demand is estimated based on a household travel survey for the Southern California Association of Government, and the feasibility of using time?Cspace prisms for destination choice models is assessed with different levels of information on the network and destinations available. The implications of time of day effects and flexibility in scheduling on choice set development due to varying level of service on the network and availability of activity opportunities are discussed and numerically assessed.     

Numerical investigation on the dynamic characteristics of an automotive A/C hose

The objective of this study is to investigate the dynamic deformation characteristics of an automotive A/C hose assembly using the finite element method and experimentation. The finite element analysis consisted of two analyses, specifically, a modal and a transient analysis. The dynamic modal analysis was conducted to assess the dynamic characteristics of the A/C hose structure, and the dynamic transient analysis was performed to investigate the dynamic stresses of an automotive A/C hose by dynamic loading with particular emphasis on the reinforced braid. Furthermore, the analyses results are expected to provide useful reference data in the design optimization of the hose layout related to the constrained design space. Modal testing was undertaken to verify the FE model. The FE result was in good agreement with the experimental results. The modal analysis result showed that the bending and swing modes of the hose occurred in the first six natural frequencies. The dynamic transient result showed that the maximum stress in the hose components occurred in the reinforced braid layers, which are particularly damage-prone.     

Development of a rigid-ended beam element for analysis of bracketed frame structures

At the initial design stage, for rapid evaluation of strength of ship structures, finite element analysis using beam elements is carried out as a rule. In beam modeling of ship structures, brackets are usually represented by rigid elements to simplify the analysis. The extent of rigid ends, which is called the span point, can be determined from the three kinds of view points, i.e., bending, shearing and axial deformation.

In this paper, a novel beam element is developed. The developed novel beam element, referred to as the rigid-ended beam element, can consider the effect of three kinds of span point within one element, which was impossible in modeling with the ordinary beam element. Calculated results agree with the exact solution for a cantilever beam and also with results obtained from finite element analysis using membrane elements. Structural analysis using the rigid-ended beam element is revealed to have good computing efficiency due to the elements not needing to correspond to the brackets.     

Effect of intake valve swirl on fuel-gas mixing and subsequent combustion in a CAI engine

A fully three-dimensional model was used to investigate the optimal value for intake valve lift in a CAI engine. Uniform mixing in the engine is a key parameter that affects the auto-ignition reliability and thermal efficiency. The method of intake of the air supply often determines the uniformity (or quality) of the fuel-air mixture. In this paper, four strategies were applied for controlling the swirl intensity of intake air. The variation of the intake valve lift induces different swirling and tumbling intensities. Both experimental data and 1D WAVE software (Ricardo, Co.) were coupled with the 3D model to provide pressure and temperature boundary conditions. The initial condition of the EGR mass fraction was also provided by the 1D model. The benchmark scenario (Case 1) was considered as a valve lift with 2 mm for all intake valves. We found that an intake valve lift of 6 mm with the other intake valve closed (i.e., Case 5) yielded the largest swirling (helical motion in the axial direction) and tumbling, which in turn rendered optimal fuel-gas mixing. We also found that fuel distribution affected the auto-ignition sites (or spot). The better the mixing, the greater the gas temperature and combustion efficiency achieved, as seen in Case 5. The NOx level, however, was increased due to the gas temperature. The optimal operating condition is selected from the viewpoints of environmental protection and combustion efficiency.     

Experimental approach to developing human driver models considering driver’s human factors

A new approach to develop human driver models (HDMs) is proposed in accordance with the drivers’ generic human factors, i.e., gender, age, and experience, to develop more realistic vehicle simulations. The HDMs consist of three independent and stepwise models with functioning driver’s information processing stages based on the human factors: constructing drivers’ preview distance (PVD) models as a ‘cognition process’, implementing a finite preview optimal control algorithm as a ‘decision process’, and differentiating an ‘operation process’ according to neuromuscular efficiency. Eight different groups of 65 drivers with a 2 × 2 × 2 within-subject design participated in both the PVD estimates and neuromuscular efficiency tests to develop a set of statistically different HDMs. Regarding the preview distance models, an analysis of covariance (ANCOVA) procedure was adopted with two covariates (i.e., vehicle velocity and road curvature), while analyses of variance (ANOVAs) were performed on the neuromuscular efficiency parameters. The ANCOVA procedure produced eight significantly different cognition processes, whereas the ANOVAs revealed gender differences for the drivers’ neuromuscular systems. Moreover, an integrated vehicle simulation was configured with the HDMs using Carsim and Simulink software to observe the differential effects of both the cognition and operation processes on a double-lane-change (DLC) maneuver. During the simulations, gender differences in real-world DLC tests were also identified, especially between the male-oldexpert and the female-young-novice HDMs. The results presented in this study suggest that differentiating HDMs according to human factors is an essential process when utilizing vehicle simulations in the early stage of developing an intelligent vehicle system.