AGV与传统焊装线融合应用

为加快焊装线体结构转型升级,助力汽车行业蓬勃发展,提出了1种由AGV与传统焊装线深度融合的新型焊装产线结构,并在年产15万辆纲领的焊装线上得到实际应用,取得成功。这种焊装产线结构由中央控制系统、AGV、AGV管控系统、精密夹具定位系统、六轴机器人、电伺服焊钳等组成,达到了去平台化限制、一线多产、跨区车型兼容生产的柔性效果。     

钢结构在莆田市城港大道跨木兰溪大桥建设工程中的应用

本文通过具体的工程实例,介绍了钢结构的发展现状及钢结构在桥梁工程施工中的应用,说明钢结构是我国建筑结构的必由之路。21世纪钢结构将占领广阔的建筑市场。在我国目前大力推广产业化的时代背景下,钢结构体系必将成为结构体系的主流。随着钢结构建筑的发展,钢结构技术也必将不断的成熟,大量的适合钢结构建筑的新材料也将不断的涌现,同时,钢结构行业建筑规范、建筑标准也将随之逐渐完善。相信不久的将来,钢结构建筑必然会给建筑行业带来了一场深层次的革命。     

基于海洋工程铺管船铺管器建造工艺的研究

文章以中远船务工程集团有限公司生产建造的＂凯撒＂轮铺管船为例介绍了铺管船重要部件铺管器的建造施工工艺和流程,包含前期材料准备、焊接工艺评定到施工过程中的控制和完工后机加工,并重点分析了铺管船铺管器建造过程中出现的问题及解决方案。     

提高斯太尔桥壳轴头电子束焊合格率的有效方法

主要介绍斯太尔桥壳轴头电子束焊的原理,电子束焊焊缝的无损探伤,电子束焊焊缝常见的缺陷类型,以及提高电子束焊一次交验合格率的有效方法。     

提高车身焊装夹具尺寸精度的研究

本文论述了焊装夹具尺寸精度在车身制造过程中的重要作用,然后从夹具的设计、制造、调试验证等方面进行分析,对如何提高焊装夹具的精度提出了具体要求。     

大型油罐底部边缘板的设计与焊接施工

大型油罐底部边缘板所受应力很大,并且容易腐蚀,罐壁与罐底边缘板连接区域容易断裂,严重影响油罐的安全使用,在设计和焊接施工中必须予以重视。分析了大型油罐底部边缘板的强度条件,介绍了边缘板的厚度设计、宽度设计方法,以及大型油罐底部边缘板的焊接施工方法及防腐焊接处理方法。     

密闭容器焊接车间烟尘治理措施的研究

密闭容器焊接车间的电焊烟尘浓度,一般超过国家卫生标准,特别是罐内烟尘污染严重。在本文所介绍的实例中,对密闭容器焊接车间设计了两套通风除尘系统。在设计中主要以排除罐内烟尘为主,在地面上设置了多个吸风口,用软管接到罐内。同时在车间上部设置多个吸风口,辅以车间的全面通风。以此降低车间的烟尘浓度。文中还论述了电焊烟尘的理化特性和净化电焊烟尘的几种方式,重点介绍了电除尘器的设计。     

An efficient FE computation for predicting welding induced buckling in production of ship panel structure

In a Thermal-Elastic-Plastic (TEP) FE analysis to investigate welding induced buckling of large thin plate welded structure such as ship panel, it will be extremely difficult to converge computation and obtain the results when the material and geometrical non-linear behaviors are both considered. In this study, an efficient FE computation which is an elastic FE analysis based on inherent deformation method, is proposed to predict welding induced buckling with employing large deformation theory, and an application in ship panel production is carried out. The proposed FE computation is implemented with two steps:(1) The typical weld joint (fillet weld) existing in considered ship panel structure is conducted with sequential welding using actual welding condition, and welding angular distortion after completely cooling down is measured. A TEP FE analysis with solid elements model is carried out to predict the welding angular distortion, which is validated by comparing with experimental results. Then, inherent deformations in this examined fillet welded joint are evaluated as a loading for the subsequent elastic FE analysis. Also, the simultaneous welding to assemble this fillet welded joint is numerically considered and its inherent deformations are evaluated.(2) To predict the welding induced buckling in the production of ship panel structure, a shell element model of considered ship panel is then employed for elastic FE analysis, in which inherent deformation evaluated beforehand is applied and large deformation is considered. The computed results obviously show welding induced buckling in the considered ship panel structure after welding. With its instability and difficulty for straightening, welding induced buckling prefers to be avoided whenever it is possible.     

船用铝合金角接的固定轴肩搅拌摩擦焊焊具设计研究

针对船舶常用的5系与6系铝合金的角接开展目定轴肩搅拌摩擦焊的焊具设计研究,对焊具材料的选择及热处理工艺、轴肩和搅拌针的结构型式以及两者间的配合方式等展开了分析研究.     

Numerical prediction and mitigation of out-of-plane welding distortion in ship panel structure by elastic FE analysis

As an application to predict and mitigate the out-of-plane welding distortion by elastic FE analysis based on the inherent deformation theory, a panel structure of a pure car carrier ship is considered. The inherent deformations of different types of welded joints included in this ship panel structure are evaluated beforehand using thermal elastic plastic FE analysis. Applying idealized boundary condition to focus on the local deformation, elastic FE analysis shows that the considered ship panel structure will buckle near the edge and only bending distortion is dominant in the internal region. In order to mitigate out-of-plane welding distortion such as buckling and bending, straightening using line heating is employed. In the internal region, only inherent bending with the same magnitude as welding induced inherent bending is applied on the opposite side of welded joints (fast moving torch). On the other hand, only in-plane inherent strain produced by line heating is introduced to the edge region to correct buckling distortion (slow moving torch). The magnitude of out-of-plane welding distortion in this ship panel structure can be minimized to an accepted level.