Sensorless adaptive speed control of a permanent-magnet dc motor for anti-lock brake systems

An adaptive control algorithm was developed for the sensorless speed control of a permanent-magnet DC motor directly connected to the hydraulic pump of an antilock brake system. Due to the severe cost and reliability constraints of the application, the motor speed was controlled by a very simple on-off switching method, in which the only measurement required is the voltage across the control switch. The motor speed was calculated solely from the back-EMF voltage during the period of the control cycle when the switching controller is in the switch-off mode. The stability of the developed adaptiveswitching control algorithm was proven mathematically and confirmed experimentally in several vehicle tests over a wide range of target speeds and pump-load conditions. The accuracy and the response time of the controller can easily be tuned by adjusting a single tuning parameter. The switching frequency of the controller can also easily be tuned by adjusting the over-and undershoot thresholds independently from the accuracy of the speed-tracking control.