提升摩托车减振柱磨削质量的实施方法

减振柱作为摩托车减震器重要零件之一,在表面电镀前的磨削质量控制尤为关键。通过设定合理的工艺、调整磨床、磨料及相关辅料的管理控制,使减振柱镀前磨削加工质量有了稳定提高。减振柱镀前精磨表面粗糙度控制在Ra0.15以内,一次合格率获得提高;部分配套出口高档车型的减振柱在精磨环节配置UB砂轮后,外观质量表面粗糙度Ra≤0.10;将粗磨、精磨两类磨削时的机床用连线机构连接、选择合适的磨削液等,提升了磨削加工效率与质量。

The Implementing Method of Lifting the Grinding Quality of the Damper Strut for Motorcycle

The damper strut is one of the important parts,whose control of the grinding quality before the plating of the surface is a key point.This paper sets reasonably the process,adjusts the grinding machine-tool, manages and controls the abrasives and relative auxiliary materials,which improves the grinding quality before the plating of the strut controlled within Ra0.15 and the one-time acceptance rate increased.The outer quality harshness of some struts for exporting motorcycles has got to Ra≤10.When using the UB sand wheel,the rough-grinding machine and precision-grinding machine are connected and proper grinding fluid is selected, which lifts the machining efficiency and the quality.