Development of an intelligent CAE system for auto-body concept design

The concept design phase is a critical step in auto-body design, as it has a great effect on later design work. This paper describes the implementation of an auto-body structure design in the early stages of a new auto-body developing program. In order to reduce the long design period and analysis error that plagues traditional auto-body concept design, an intelligent CAE system has been successfully developed and implemented based on the UGS NX/API opening platform. This system, the so-called ACD-ICAE (Auto-body concept design-intelligent computer aided engineering) System that means concept design-intelligent computer aided engineering system, employs a fully parametrized template method to build the conceptual auto-body geometry model and FEM model quickly and easily. It also integrates auto-body modeling, analysis and optimization on only one CAD platform via a parametric variables database. Moreover, all parametric variables are shared and updated in different phases of the ACD-ICAE System. A wizard User Interface (UI) based on knowledge of auto-body engineering was developed and used in this system. The procedures implementing the functional diagram of the ACD-ICAE system are also provided. A typical example of a car body concept design with four doors shows that the ACD-ICAE system is efficient and accurate.