Suboptimal Control Design of Active and Passive Suspensions Based on a Full Car Model

An optimal control design method is introduced and then applied to the optimum design of active and passive suspension systems. A basic three-dimensional 7-DOF car riding model subjected to four correlated random road inputs is considered. The design method is basically developed to allow arbitrary choice of sensors for various car state variables to be used for feedback control of each suspension unit. Previous studies show that full-state control laws and even some limited-state control laws often include feedback gains which are almost zero. Some other gains, although not zero, don't play an important role in improving the system performance measures. With the method proposed in this work, every suspension unit can have its own feedback measurements and the criterion function can be related to all state and control variables. Thus a large number of active and semi-active suspension systems with full- or limited-state control laws based on different measurement combination can be suggested, studied, and compared with each other. Instead of comparing these optimized active and semi-active suspension systems with a basic, passive suspension, the passive system itself is optimized with the same criterion. Simulations in the time domain and frequency analyses are performed, and comparisons are made among the systems in terms of r.m.s. car response measures and ISO riding comfort criterion.     

Optimal Performance of Variable Component Suspensions

Most vehicle suspension systems use fixed passive components that offer a compromise in performance between sprung mass isolation, suspension travel, and tireroad contact force. Recently, systems with discretely adjustable dampers and air springs been added to production vehicles. Active and semi-active damping concepts for vehicle suspensions have also been studied theoretically and with physical prototypes. This paper examines the optimal performance comparisons of variable component suspensions, including active damping and full-state feedback, for “quartercar” heave models. Two and three dimensional optimizations are computed using performance indicators to find the component parameters (control gains) that provide “optimal” performance for statistically described roadway inputs. The effects of performance weighting and feedback configuration are examined. Active damping is shown to be mainly important for vehicle isolation. A passive vehicle suspension can control suspension travel and tire contact force nearly as well as a full state feedback control strategy.     

Optimal Performance of Variable Component Suspensions

SUMMARY

Most vehicle suspension systems use fixed passive components that offer a compromise in performance between sprung mass isolation, suspension travel, and tireroad contact force. Recently, systems with discretely adjustable dampers and air springs been added to production vehicles. Active and semi-active damping concepts for vehicle suspensions have also been studied theoretically and with physical prototypes. This paper examines the optimal performance comparisons of variable component suspensions, including active damping and full-state feedback, for “quartercar” heave models. Two and three dimensional optimizations are computed using performance indicators to find the component parameters (control gains) that provide “optimal” performance for statistically described roadway inputs. The effects of performance weighting and feedback configuration are examined. Active damping is shown to be mainly important for vehicle isolation. A passive vehicle suspension can control suspension travel and tire contact force nearly as well as a full state feedback control strategy.     

Road Vehicle Suspension System Design - a review

Based mainly on English language literature, information relating to the design of automobile suspension systems for ride comfort and control of wheel load variations for frequencies below body structure resonances is reviewed. The information is interpreted in the context of vehicles which travel through a wide speed range on roads of markedly differing quality, which do so carrying different loads and which are required to possess good handling qualities.

Sections are devoted to describing road surfaces, modelling vehicles and setting up performance criteria, and to passive, active, semi-active and slow-active system types. Methods for deriving active system control laws are outlined. Strengths and weaknesses of the various systems are identified and their relative performance capabilities and equipment requirements are discussed. Attention is given to adaptation of the suspension or control system parameters to changing conditions. Remaining research needs are considered.     

基于闭环力反馈原理的非线性液压主动阻尼悬架模型的研究及优化设计

本文在理论上建立了一套基于主动力反馈原理的新型主动阻尼悬架的设计和优化方法。首先提出了该主动阻尼悬架的实现模型，该模型是在传统的液力减振器的基础上，应用半主动控制的思想，结合力反馈的原理建立起来的内部液压反馈阻尼网络模型。理论优化分析和计算机仿真表明，通过该液阻网络模型，即可以实现电控的主动阻尼悬架的功能，它可以根据汽车行驶路况的好坏，自适应地调节悬架阻尼大小以实现主动阻尼悬架的最优控制。     

Road Vehicle Suspension System Design - a review

SUMMARY

Based mainly on English language literature, information relating to the design of automobile suspension systems for ride comfort and control of wheel load variations for frequencies below body structure resonances is reviewed. The information is interpreted in the context of vehicles which travel through a wide speed range on roads of markedly differing quality, which do so carrying different loads and which are required to possess good handling qualities.

Sections are devoted to describing road surfaces, modelling vehicles and setting up performance criteria, and to passive, active, semi-active and slow-active system types. Methods for deriving active system control laws are outlined. Strengths and weaknesses of the various systems are identified and their relative performance capabilities and equipment requirements are discussed. Attention is given to adaptation of the suspension or control system parameters to changing conditions. Remaining research needs are considered.     

汽车主动悬架系统状态反馈控制技术研究

车辆的悬架系统对于其舒适性和操纵稳定性都起着关键作用。随着计算机技术和液压伺服元件的发展，出现了主动和半主动悬架系统，在其控制策略具有二次型性能指标的最优控制方法比较成熟。通过建立系统的数学模型和仿真计算，对全状态反馈和被动悬架进行比分析，表明主动悬架采用和有限状态的反馈较全状态反馈有明显优势，是一种比较实用的状态反馈控制方法。     

汽车半主动悬架的模型参考自适应控制

在1／4车辆动力学模型的基础上，基于李雅普诺夫稳定性理论，以天棚阻尼半主动悬架为参考模型，设计了半主动悬架模型参考自适应控制器。自适应控制器包括可调前置控制器和状态反馈控制器两个部分。推导了自适应控制律与相应的约束条件。仿真结果表明：该控制器对于模型参数的不确定性具有良好的鲁棒特性。自适应控制器不仅明显降低了车身加速度，提高了平顺性，同时也使汽车的行驶安全性获得了改善，悬架动变形稍有增大。     

车辆半主动悬架与助力转向集成控制的仿真研究

为协调车辆操纵稳定性和行驶平顺性,基于底盘系统动力学原理,建立了半主动悬架和电动助力转向的综合模型,对半主动悬架和电动助力转向系统进行集成控制.运用二次反馈法和PID策略分别对悬架的可调阻尼和转向系统的助力进行控制.仿真结果表明,在集成控制情况下,车辆的操纵稳定性和平顺性均优于悬架或转向单独控制的效果.     

The Application of Linear Optimal Control Theory to the Design of Active Automotive Suspensions

SUMMARY

Some linear stochastic control theory relevant to the design of active suspension systems subject to integrated or filtered white noise excitation is reviewed, and application of the theory to a particular problem is considered. The problem considered is the well known quarter car problem in which a control law which minimises a performance function representing passenger discomfort, suspension working space, and tyre load fluctuations is required. With full state feedback, the requirement for a formulation of the problem which leads to the system under consideration being observable and controllable is referred to, and it is shown how a well known coordinate transformation enables this requirement to be satisfied. With limited state (or output) feedback, problem formulations which will avoid potential numerical problems in deriving the optimal control are described. Example solutions are included in order to illustrate the methods.     

The Application of Linear Optimal Control Theory to the Design of Active Automotive Suspensions

Some linear stochastic control theory relevant to the design of active suspension systems subject to integrated or filtered white noise excitation is reviewed, and application of the theory to a particular problem is considered. The problem considered is the well known quarter car problem in which a control law which minimises a performance function representing passenger discomfort, suspension working space, and tyre load fluctuations is required. With full state feedback, the requirement for a formulation of the problem which leads to the system under consideration being observable and controllable is referred to, and it is shown how a well known coordinate transformation enables this requirement to be satisfied. With limited state (or output) feedback, problem formulations which will avoid potential numerical problems in deriving the optimal control are described. Example solutions are included in order to illustrate the methods.     

H2 optimal control of disturbance-delayed systems with application to vehicle suspensions

Optimal control of systems with time delays among disturbances, such as vehicle suspensions, is a relatively simple but long-standing problem in time-delayed control. We consider the exact H₂ optimal control of systems with time-delayed disturbances and develop a computationally efficient approach for controller synthesis. We extend the Lyapunov-based H₂ norm computation to systems with time-delayed disturbances and then derive a concise formula to explicitly evaluate the sensitivity of the system H₂ norm with respect to controller gains. Thence, a set of necessary conditions for H₂ optimal control of such systems using static output feedback are obtained in the form of algebraic equations. Gradient-based methods are adapted to optimize the controller gains. The method is also extended to reduced-order and decentralized control. As an application, a passive suspension system for an eight-DOF four-wheel vehicle is designed via structured H₂ optimization. The results are compared with those of a design based on a Pade expansion for the time delays and a design obtained by neglecting the disturbance delays.     

Theoretical Limitations in Active Vehicle Suspensions

Vehicle suspensions in which forces are generated in response to feedback signals by active elements obviously offer increased design flexibility compared to conventional suspensions using passive elements such as springs and dampers. It is often assumed that if practical difficulties are neglected, active systems could in principle produce arbitrary ideal, behavior. It is shown, using a simple linear two degree-of-freedom suspension system, model that even using complete state feed back and in the case of in which the system is controllable in the control theory sense, there still are limitations to suspension performance in the fully active case. If the ideal suspension performance is defined based on low-pass filtering of roadway unevenness inputs, an active suspension may not offer much better performance than a partially active or adaptive passive suspension depending upon the values of certain vehicle parameters.     

Theoretical Limitations in Active Vehicle Suspensions

SUMMARY

Vehicle suspensions in which forces are generated in response to feedback signals by active elements obviously offer increased design flexibility compared to conventional suspensions using passive elements such as springs and dampers. It is often assumed that if practical difficulties are neglected, active systems could in principle produce arbitrary ideal, behavior. It is shown, using a simple linear two degree-of-freedom suspension system, model that even using complete state feed back and in the case of in which the system is controllable in the control theory sense, there still are limitations to suspension performance in the fully active case. If the ideal suspension performance is defined based on low-pass filtering of roadway unevenness inputs, an active suspension may not offer much better performance than a partially active or adaptive passive suspension depending upon the values of certain vehicle parameters.     

Pole location control design of an active suspension system with uncertain parameters

This paper addresses the problem of robust control design for an active suspension quarter-car model by means of state feedback gains. Specifically, the design of controllers that assure robust pole location of the closed-loop system inside a circular region on the left-hand side of complex plane is investigated. Three sufficient conditions for the existence of a robust stabilizing state feedback gain are presented as linear matrix inequalities: (i) the quadratic stability based gain; (ii) a recently published condition that uses an augmented space and has been here modified to cope with the pole location specification; (iii) a condition that uses an extended number of equations and yields a parameter-dependent state feedback gain. Unlike other parameter-dependent strategies, neither extensive gridding nor approximations are needed. In the suspension model, the sprung mass, the damper coefficient and the spring constant are considered as uncertain parameters belonging to a known interval (polytope type uncertainty). It is shown that the parameter-dependent gain proposed allows one to impose the closed-loop system pole locations that in some situations cannot be obtained with constant feedback gains.     

Pole location control design of an active suspension system with uncertain parameters

This paper addresses the problem of robust control design for an active suspension quarter-car model by means of state feedback gains. Specifically, the design of controllers that assure robust pole location of the closed-loop system inside a circular region on the left-hand side of complex plane is investigated. Three sufficient conditions for the existence of a robust stabilizing state feedback gain are presented as linear matrix inequalities: (i) the quadratic stability based gain; (ii) a recently published condition that uses an augmented space and has been here modified to cope with the pole location specification; (iii) a condition that uses an extended number of equations and yields a parameter-dependent state feedback gain. Unlike other parameter-dependent strategies, neither extensive gridding nor approximations are needed. In the suspension model, the sprung mass, the damper coefficient and the spring constant are considered as uncertain parameters belonging to a known interval (polytope type uncertainty). It is shown that the parameter-dependent gain proposed allows one to impose the closed-loop system pole locations that in some situations cannot be obtained with constant feedback gains.     

Role of steering wheel feedback on driver performance: driving simulator and modeling analysis

When driving in curves, how do drivers use the force appearing on the steering wheel? As it carries information related to lateral acceleration, this force could be necessary for drivers to tune their internal model of vehicle dynamics; alternatively, being opposed to the drivers' efforts, it could just help them stabilize the steering wheel position. To assess these two hypotheses, we designed an experiment on a motion-based driving simulator. The steering characteristics of the vehicle were modified in the course of driving, unknown to drivers. Results obtained with standard drivers showed a surprisingly wide range of adaptation, except for exaggerated modifications of the steering force feedback. A two-level driver model, combining a preview of vehicle dynamics and a neuromuscular steering control, reproduces these experimental results qualitatively and indicates that adaptation occurs at the haptic level rather than in the internal model of vehicle dynamics. This effect is related to other theories on the manual control of dynamics systems, wherein force feedback characteristics are abstracted at the position control level. This research also illustrates the use of driving simulation for the study of driver behavior and future intelligent steering assistance systems.     

Role of steering wheel feedback on driver performance: driving simulator and modeling analysis

When driving in curves, how do drivers use the force appearing on the steering wheel? As it carries information related to lateral acceleration, this force could be necessary for drivers to tune their internal model of vehicle dynamics; alternatively, being opposed to the drivers' efforts, it could just help them stabilize the steering wheel position. To assess these two hypotheses, we designed an experiment on a motion-based driving simulator. The steering characteristics of the vehicle were modified in the course of driving, unknown to drivers. Results obtained with standard drivers showed a surprisingly wide range of adaptation, except for exaggerated modifications of the steering force feedback. A two-level driver model, combining a preview of vehicle dynamics and a neuromuscular steering control, reproduces these experimental results qualitatively and indicates that adaptation occurs at the haptic level rather than in the internal model of vehicle dynamics. This effect is related to other theories on the manual control of dynamics systems, wherein force feedback characteristics are abstracted at the position control level. This research also illustrates the use of driving simulation for the study of driver behavior and future intelligent steering assistance systems.     

Almost disturbance decoupling control of mimo nonlinear system subject to feedback linearization and a feedforward neural network: Application to half-car active suspension system

A novel tracking and almost disturbance decoupling problem of multi-input, multi-output (MIMO) nonlinear systems based on feedback linearization and a multi-layered feedforward neural network approach has been proposed. The feedback linearization and neural network controller guarantees exponentially global uniform ultimate bounded stability and almost disturbance decoupling performance without using any learning or adaptive algorithms. The new approach renders the system to be stable with the almost disturbance decoupling property at each step when selecting weights to enhance the performance if the proposed sufficient conditions are maintained. One example, which cannot be solved by the existing approach of the almost disturbance decoupling problem because it requires the sufficient conditions that the nonlinearities that multiply the disturbances satisfy structural triangular conditions, is proposed to exploit the fact that the tracking and the almost disturbance decoupling performances are easily achieved by the proposed approach. In order to demonstrate the practical applicability, a famous half-car active suspension system is investigated.     

Semi-active suspension systems for railway vehicles using magnetorheological dampers. Part I: system integration and modelling

In this paper, it is aimed to investigate semi-active suspension systems using magnetorheological (MR) fluid dampers for improving the ride quality of railway vehicles. A 17-degree-of-freedom (DOF) model of a full-scale railway vehicle integrated with the semi-active controlled MR fluid dampers in its secondary suspension system is proposed to cope with the lateral, yaw, and roll motions of the car body, trucks, and wheelsets. The governing equations combining the dynamics of the railway vehicle integrated with MR dampers in the suspension system and the dynamics of the rail track irregularities are developed and a linear quadratic Gaussian (LQG) control law using the acceleration feedback is adopted, in which the state variables are estimated from the measurable accelerations with a Kalman estimator. In order to evaluate the performances of the semi-active suspension systems based on MR dampers for railway vehicles, the random and periodical track irregularities are modelled with a uniform state-space formulation according to the testing data and incorporated into the governing equation of the railway vehicle integrated with the semi-active suspension system. Utilising the governing equations and the semi-active controller developed in this paper, the simulation and analysis are presented in Part II of this paper.