汽车覆盖件板成形数值模拟和工程应用关键技术研究

阐述了汽车覆盖件板成形的数值模拟技术及其工程应用，介绍了板成形数值模拟的方法和特点，并结合实际应用对其关键技术作了重点说明。     

Fatigue and buckling analysis of automotive components considering forming and welding effects

Some vehicle components are developed by setting target weights to the gram level at their design stages to accomplish a lightweight design. Recently, there have been many studies that have focused on lightweight design through the use of ultra-high-strength steels. However, a lightweight design can face many challenges if the reliability of the analysis is not also secured at the design stage. Such challenges include difficulties in coupled analyses when the file formats are different among PAM-STAMP, ABAQUS, and NASTRAN. In this study, we developed a mapping interface that enables mapping between the file formats of various software programs. Buckling analysis was coupled to the forming analysis, in which pre-strain test data were applied in considering the material’s strain hardening, to evaluate the rigidity of the front lower control arm that controls the wheels and transfers loads. The influence of forming effects on endurance was evaluated, and residual stresses around the weld zone were calculated. A comparison of experimental and analytical results indicated that the proposed analysis was highly reliable.     

变截面薄壁箱梁剪力滞剪切变形效应分析

与文献[1]-[5]求解薄壁箱梁剪力滞问题不同，以REISSNER E^[6]提出的能量变分为出发点，在综合考虑剪力滞剪切变形效应的基础上，利用最小势能原理建立了薄壁箱梁的控制微分方程，在获得方程解析解后，导出了可广泛应用于变截面梁，连续梁剪力滞剪切变形效应分析的有限元列式，算例表明，该计算方法简捷，计算结果精度高，便于实际应用，具有很高的工程使用价值。     

复杂汽车覆盖件冲压仿真中的若干问题

介绍了复杂汽车覆盖件冲压仿真中的经验，结合中支柱外盖板的冲压仿真过程，阐述了利用eta/DYNAFORM软件进行复杂汽车覆盖件冲压仿真设计中需要注意的一些问题及解决的办法。     

汽车覆盖件冲压成形CAE的回弹研究

回弹研究是汽车覆盖件冲压成形CAE技术中的一个难点,从回弹的成因出发,结合实际加工工艺和有限元分析软件中的算法,对回弹程序在CAE中做出了分析,并且在传统理论的指导下,提出了对回弹分析解决的方向。     

影响汽车骨架类零件冲压成形数值模拟质量研究

以汽车落地骨架零件为具体研究对象,利用LS-DYNA的动态有限元显式算法,研究冲压成形有限元数值模拟技术中影响模拟质量的重要因素,如网格质量、时间步长控制、渗透控制、沙漏控制,对汽车骨架类零件冲压成形数值模拟质量的影响。这对于有限元数值模拟技术在实际生产中的应用能够起到有益的指导作用。     

循环荷载下粉质粘土塑性变形的数值模拟研究

利用有限元程序ABAQUS建立动三轴试件的三维有限元模型,在经过试验验证的基础上,进一步用数值模拟的方法,研究了粉质粘土在循环荷载作用下的塑性变形与循环应力幅值、围压、频率、加荷周数和不同加载波形等影响因素的关系。     

缓倾角层状高边坡变形破坏机制物理模拟研究

针对某高速公路缓倾角顺层岩质高边坡滑坡,为了研究其变形破坏机制,尤其是岩层缓倾坡内和缓倾坡外两种情况下的异同,通过野外实际调查和论证,在对该滑坡形态、结构及变形破坏特征进行详细研究的基础上,选取其主剖面,并恢复其滑动破坏前的近似坡面情形,利用物理模拟研究方法中的底摩擦试验,分岩层缓倾坡外和缓倾坡内两种情况,再现了该边坡变形破坏的全过程,并对不同阶段的变形及最终破坏机制进行了深入分析。认为岩层缓倾坡外时边坡属滑移—压致拉裂型破坏,层间错动明显;岩层缓倾坡内时边坡基本处于稳定状态,无明显层间错动。     

Velocity and normal tyre force estimation for heavy trucks based on vehicle dynamic simulation considering the road slope angle

A precise estimation of vehicle velocities can be valuable for improving the performance of the vehicle dynamics control (VDC) system and this estimation relies heavily upon the accuracy of longitudinal and lateral tyre force calculation governed by the prediction of normal tyre forces. This paper presents a computational method based on the unscented Kalman filter (UKF) method to estimate both longitudinal and lateral velocities and develops a novel quasi-stationary method to predict normal tyre forces of heavy trucks on a sloping road. The vehicle dynamic model is constructed with a planar dynamic model combined with the Pacejka tyre model. The novel quasi-stationary method for predicting normal tyre forces is able to characterise the typical chassis configuration of the heavy trucks. The validation is conducted through comparing the predicted results with those simulated by the TruckSim and it has a good agreement between these results without compromising the convergence speed and stability.     

A study on speed control law for automated driving of heavy-duty vehicles considering acceleration characteristics (simulation of transient responses)

In order to develop a proper speed control technique for automated driving of heavy-duty vehicles, in the situation of mixed traffic of heavy-duty vehicles and passengers cars, a simulation study is carried out considering the transient characteristics of heavy-duty vehicles in acceleration and deceleration. The control performance is observed and some problems to be solved are listed as follows: (1) to check control performance for time-dependent target speed and distance (2) to improve the control algorithms to suppress chattering of the acceleration.