水下管汇阀门的选型和材料要求

考虑到水下管汇在深水开发中的重要性,对水下管汇阀门的选型和材料技术进行研究,结合规范要求和实际水下工程设计经验,提出水下管汇阀门的选型设计流程以及阀门材料的技术要求。     

水下分离器管道应力分析

为了提高深水油气田的采收率,延长油气田的开发寿命,水下分离系统的研究已经成为热点,且在北海油气田项目中已经成功地应用。水下分离系统的核心是水下分离器,分离器的正常运行对于水下分离系统的安全性和可靠性具有十分重要的意义。水下分离器管道的应力分析不同于普通的平台工艺管道的分析。介绍了管道应力的基本知识,讨论了水下分离器管道应力分析的特点,校核规范的选取,以及与平台工艺管线分析方法的区别,并且应用CAESAR-Ⅱ管道应力分析软件,通过实例阐述水下分离器管道应力分析的方法和流程。     

Closed Loop Hydraulic System and Its Effect on Actuator Design

Hydraulic systems provide a clean and stable supply of hydraulic fluid for subsea valves and actuators installed on the subsea bed in subsea production systems....     

水下生产系统数据库研究

随着海洋石油工业技术的发展和海上油田水深的增加，水下生产系统已越来越受到世界各国的重视，并已被纳入世界各大石油公司的重要发展战略。在国内，水下生产系统的研制和开发尚仍属起步阶段，急需系统、全面的数据资料供相关人员查阅。为此，水下生产系统数据库首次被提出并实现。本数据库通过搜集汇总采油树、水下工艺设施、水下接头、控制系统、常用材料、工程公司、项目案例等7个方面的国内外最新相关数据资料，同时进行合理的编排、分类以及整理，最终以网页形式浏览查询。该数据库包含有水下生产系统的构成、各部分的技术要点、主要供应商、设计服务以及建造安装服务的专业公司、成功应用的案例以及成本预算等信息，为相关人员进行水下项目的可行性分析以及技术决策提供了全面、系统的数据支持。     

水下灌浆定形式海底管道立管固定装置研究

针对海底管道立管管卡发生损坏或者脱落,影响海底管道安全运行的情况,研制新型水下灌浆定型式海底管道立管固定装置。讨论水下管卡的结构形式,材料的选择及管卡灌浆的工艺流程。实验证明,该新型管卡能够代替原有管卡很好地对立管起到保护作用,能确保海底管道的安全运行。     

一种具有双重功能的海底挖沟机

水下管道维修前，需要对海床进行基础开挖使管道裸露出来，并在维修点周围形成一定范围的工作面，因此须要使用水下管道维修基础开挖的专用设备——海底挖沟机。在新管线敷设过程中，也需要先对海底实施挖掘开沟，然后进行管道埋设。介绍了一种海底挖沟机，特别是关于一种既能进行海底管道维修基础开挖，又能进行海底管道开沟埋设的具有双重功能的海底挖沟机。     

闭环液压系统及其对驱动器设计的影响（英文）

Hydraulic systems provide a clean and stable supply of hydraulic fluid for subsea valves and actuators installed on the subsea bed in subsea production systems.Subsea control systems are used for contemporary subsea fields instead of installing the control system on topside.Although all-electric subsea systems are state-of-the-art with benefits such as health,safety,and environment improvement,as well as efficiency and lower cost,hydraulic systems are still used for the development of many subsea fields.One of the main questions in the selection of a subsea hydraulic field is whether to choose an open or closed loop hydraulic system.The main characteristic of an open loop hydraulic system is that the hydraulic fluid is discharged into the marine environment during the actuation of the subsea valves.Conversely,the hydraulic fluid is returned to the topside facilities through an umbilical system in a closed loop system.Given that closed loop systems are more eco-friendly,the main question in this research is to examine the effect of the actuator connection of the closed loop system on actuator design.Two cases of actuated valves connected to a closed loop system are analyzed in this paper.The first is a 71/16-in.subsea slab gate valve in the pressure class of 517 bar with a linear spring return fail-safe close(FSC) actuator located on a manifold branch.The data indicates that the piston rod and cylinder diameter of the FSC linear actuator should be increased by some millimeters due to the accumulation of hydraulic oil at the bottom of the actuator.The hydraulic oil in the closed loop system helps in closing the actuator and spring force,so the spring constant and torque should be reduced as a result.The second case involves a 16-in.subsea ball valve in the pressure class of 517 bar with a double-acting fail-as-is rack and pinion actuator.The conclusion in this case is to avoid making any change in the design of double-acting actuator in connection to the closed loop system.     

水下系统布置方案研究

水下开发项目中,水下系统布置方案的选择不但关系到整个水下开发的资本性支出,而且对后期的投产使用的运营也有显著影响。该文针对南海某水下项目水下布置方案进行了研究和分析,并主要介绍了各种布置方案的优缺点和对后续运营的影响。     

海底管道巡检船研发设计

简要介绍自主研发设计的"海底管道巡检船"船型的主要技术性能和技术特点。该船定位为国内首艘海底管道巡检船,搭载专业声学探测装置,抗风浪性能良好,能够持久巡线并应急响应,其各项功能均针对渤海海域海底管道运维需求进行设计,能够保障海底管道安全运营,排除隐患以避免或最大限度降低管道泄漏造成的损失。     

水下采油树钢结构焊接残余应力消除

本文根据中国南海某气田开发项目水下采油树的应用环境及应用要求 ,对水下采油树钢结构焊接所产生的残余应力的机理、分布规律及其影响因素进行了分析,并阐述了控制水下采油树钢结构焊接残余应力的主要工艺解决措施。此基础上,将其应用于国产化备用采油树项目,满足了产品的应用要求。     

国外海底管道局部屈曲研究综述

海底管道是海洋油气集输系统中最重要的组成部分之一,从铺设到服役都将承受多种载荷的作用,并可能发生局部屈曲且沿管道传播开来,由此造成严重的后果。海底管道的局部屈曲在管道安全性方面具有重要意义,已成为海底管道设计与评估中重要的内容。详细阐述了国外关于海底管道受外压、弯矩和轴力作用下的局部屈曲研究成果,论述了在单个载荷和多个载荷联合作用下的局部屈曲破坏机理,并提出了未来研究的建议。     

水下管道连接器设计研究及应用

随着全球海洋石油天然气开发从浅水走向深水,由于潜水员下潜深度有限,海底油气管道的连接必须通过水下机器人代替潜水员完成此项工作。因此各种管道连接技术也越来越多地应用于海洋石油开发中。水下管道连接器作为一种重要的自动安装连接装置,涉及到机械、液压、材料、防腐、密封等各个方面,具有免潜水员操作、安装便捷、可靠性高等特点,可广泛应用于水下油气管道连接。本文对已成功应用于南海某气田中水下采气树跨接管连接的水平机械式管道连接器和水下管汇发球器连接的垂直液压式管道连接器,从密封结构、导向结构、锁紧结构的设计进行了深入的阐述,并在连接器样机型式试验、产品防腐、水下安装等方面也进行了详细的说明。     

水下控制系统设计研究

此研究是:基于南海某水下气田开发的基本设计工作,结合规范要求,对水下控制系统的主要设计范围和设计方法进行梳理。控制系统包括了水上和水下两个部分,在生产运营中由作业者直接操作,起到保持平稳生产的重要角色。     

流花4-1油田开发项目中的技术集成创新及应用

对超期服役老平台进行安全解脱和回接作业,开发锚系解脱与回接成套技术,立管快速解脱、海底存放与回接成套技术及老旧跨接管深水拆除技术,在流花4-1油田水下生产系统的开发中,应用双泵采油系统和远距离电潜泵变频驱动技术,采用简化联顶管柱系统取代传统联顶管柱系统成套技术,实现管线终端PLET的国内首次研发,自主管理300 m以上深水铺管,应用遥控水下高压电切换开关技术。     

深水水下结构物保温材料的研究与发展现状

深水水下结构物的绝热保温技术是深水油田开发的关键技术之一,我国目前对其研究不足,文中介绍了深水水下结构物保温的必要性、保温材料的研究与发展现状、保温材料涂覆安装方式等内容,为我国深水水下结构物的保温技术研究提供参考。     

流花11-1油田水下跨接管拆除技术要点分析

介绍流花11-1油田水下设施的跨接管接头的改造与利用工程。拆除流花11-1的旧跨接管,为流花4-1新建油田的水下生产系统所利用。分析改造施工中的各种创新技术,供类似的改造工程项目参考。     

深水全电采油树控制系统可靠性评估方法（英文）

The subsea all-electric Christmas tree(XT) is a key equipment in subsea production systems.Once it fails,the marine environment will be seriously polluted.Therefore,strict reliability analysis and measures to improve reliability must be performed before a subsea all-electric XT is launched;such measures are crucial to subsea safe production.A fault-tolerant control system was developed in this paper to improve the reliability of XT.A dual-factor degradation model for electrical control system components was proposed to improve the evaluation accuracy,and the reliability of the control system was analyzed based on the Markov model.The influences of the common cause failure and the failure rate in key components on the reliability and availability of the control system were studied.The impacts of mean time to repair and incomplete repair strategy on the availability of the control system were also investigated.Research results show the key factors that affect system reliability,and a specific method to improve the reliability and availability of the control system was given.This reliability analysis method for the control system could be applied to general all-electric subsea control systems to guide their safe production.     

全电动水下控制系统及其对水下歧管阀的影响（英文）

Subsea development is moving constantly toward simplification, digitalization, and cost-out strategies because the exploration and production of hydrocarbons are moving toward deeper and remote sea water areas. Usage of all-electric subsea technology instead of hydraulic technology is growing and will be the future of subsea systems due to the former's environmental and functional advantages and reduced costs. The benefits of all-electric subsea systems are health, safety, and environment(HSE)and improved reliability, flexibility, and functionality compared with traditional hydraulic-electrical systems. Existing electrohydraulic technology for a typical subsea system, hydraulic and electric actuators, and subsea manifold valves including valve types and selection philosophy have been reviewed in this paper. Some major worldwide oil companies such as Equinor and Schlumberger have successful experiences with subsea electric actuators. Considering the benefits of all-electric technology especially in terms of cost and HSE, as well as successful experiences of two major oil companies, further research in this area is warranted. One of the gaps in existing reviewed literature is the effect of using all-electric actuators for manifold valves. Thus,three main questions related to electric actuator selection, requirement of safety integrity level(SIL), and effect of using electric actuators on manifold valve selection have been addressed and answered. Forty hydraulic actuated manifold valves from nine past subsea projects in different parts of the world, mainly Africa and Australia, have been selected for the analysis of all-electric actuators. Results show that 93% of the valves require spring-return electric actuators, whereas 7% can be operated with conventional electric actuators without any spring. The manifold valves do not require SIL certification because they are not connected to an emergency shut down system. Introducing the electric actuators to the manifold valve will not change the valve selection philosophy.     

用于预报离岸管线膨胀的简化技术（英文）

In this study, we propose a method for estimating the amount of expansion that occurs in subsea pipelines, which could be applied in the design of robust structures that transport oil and gas from offshore wells. We begin with a literature review and general discussion of existing estimation methods and terminologies with respect to subsea pipelines. Due to the effects of high pressure and high temperature, the production of fluid from offshore wells is typically caused by physical deformation of subsea structures, e.g., expansion and contraction during the transportation process. In severe cases, vertical and lateral buckling occurs,which causes a significant negative impact on structural safety, and which is related to on-bottom stability, free-span, structural collapse, and many other factors. In addition, these factors may affect the production rate with respect to flow assurance, wax, and hydration, to name a few. In this study, we developed a simple and efficient method for generating a reliable pipe expansion design in the early stage, which can lead to savings in both cost and computation time. As such, in this paper, we propose an applicable diagram, which we call the standard dimensionless ratio(SDR) versus virtual anchor length(LA) diagram, that utilizes an efficient procedure for estimating subsea pipeline expansion based on applied reliable scenarios. With this user guideline,offshore pipeline structural designers can reliably determine the amount of subsea pipeline expansion and the obtained results will also be useful for the installation, design, and maintenance of the subsea pipeline.     

多相流作用下水下刚性跨接管流致振动特性数值模拟方法研究

跨接管内一般为油、气、水混合的多相流动,目前多相流作用下的管道振动研究多为实验研究,运用计算结构力学CSD和计算流体力学CFD结合的流固耦合方法对多相流内流作用下的倒置U形跨接管流致振动问题进行研究,得到管道内的多相流分布和管道动力响应,可用于多相流内流作用下水下跨接管的设计及跨接管振动疲劳寿命分析。