电动汽车真空助力制动系统的计算研究

分析了电动汽车安装电动真空助力制动系统的必要性。对真空助力制动系统的性能进行了分析计算,设计了电动真空泵最小真空度的计算流程。以改装的某型电-电混合动力轻型客车为例,给出了完整的制动系统的计算参数。计算结果表明,当电动真空泵最小真空度为37.5 kPa时,可为制动系统提供满足设计要求的制动助力。整车初步试验表明,所匹配的电动真空泵参数合理。     

比亚迪秦Pro EV纯电动汽车制动踏板硬的故障诊断与排除

<正>电动汽车使用驱动电机代替发动机驱动车辆，其制动系统无法像传统内燃机汽车制动系统那样，可以从发动机处获得真空源，从而让真空助力器为驾驶员提供辅助。为了弥补这一不足，电动汽车使用电动真空泵来产生车辆制动时所需的真空，从而达到助力的目的。制动系统真空助力效果的优劣直接影响到汽车的行驶安全。在汽车制动助力系统中，如果真空助力器不能获得真空或获得的真空不足，将导致制动系统制动效果差，且制动踏板发硬。整车控制器利用真空度传感器采集真空助力器或真空管道中真空压力变化，并作出电动真空泵是否运转的决策，来确保在各种工况下都能提供足够的助力效果。     

纯电动车真空助力系统的匹配测试研究

纯电动车的真空源由电子真空泵提供,其供气能力直接决定整车制动的安全性与舒适性,如制动距离与踏板感,在紧急制动或者连续踩制动时,真空的储备提供能力尤为重要,文章对真空助力系统中电动真空泵、真空助力器以及控制逻辑(电动真空泵的启/停阈值)的匹配工作进行了实验测试,通过多次模拟测定,确定了三者之间的关系,该测试研究总结出了真空助力系统的测试方法、规律特性,为后续开发车型进行相关匹配提供了参考。     

电动汽车真空助力制动系统仿真研究

对电动汽车真空助力系统进行建模仿真,分析了踏板行程与真空度消耗关系、不同真空度条件下助力器的输出性能关系、真空泵响应是否满足助力器等问题,仿真结果显示,助力器输出力与踏板输入力相协调,符合制动要求.真空泵抽速、启停真空度、罐体大小与真空助力器的需求搭配合理.制动主缸液压压力满足制动强度需求.在连续制动时,真空罐内真空度...     

某电动轻卡车真空助力制动系统的匹配设计

文章分析了电动轻卡车真空助力制动系统研究的必要性,对真空助力系统的主要部件真空助力器、真空筒、电动真空泵进行分析计算,重点阐述了真空助力器和间歇性控制系统的匹配性能要求,并以跃进某电动轻卡车为例,给出了完整的匹配计算流程。整车初步试验表明,所匹配的真空助力系统能够满足该电动轻卡车的相关标准要求,其电动真空助力系统设计合理。     

纯电动物流车的真空泵噪音解决方案

电动汽车在制动助力方面,由于缺少了发动机的进气歧管,电动车需要匹配单独的电动真空泵来获取真空。电动真空泵噪音是目前电动汽车必须要面对的问题,该噪音驾驶者能直观的感受到,对整车的NVH有较大的影响。文章通过主机厂一款电动物流车的开发案例,对真空泵噪音来源进行分析,提出解决思路并验证,最终提出优化的合理解决方案。为新能源车解决真空泵噪音方面的问题提供一定的解决思路和开发经验。     

汽车电动真空泵设计及应用

电动真空泵是电动汽车真空制动系统重要的零件,该文介绍电动真空泵的结构、工作原理,以及电动真空泵的三个重要性能;通过真空制动系统对真空源的需求,探讨电动真空泵的选型和整车布置。     

奥迪Q5混合动力新技术剖析(三)

三、底盘 1.电动机械式转向系统 奥迪Q5混合动力四驱车上使用的不是液压助力转向系统,而是电动机械式转向系统.转向助力控制单元J500接在组合仪表/底盘CAN总线上,如图16所示. 2.制动真空泵V192 这个电动的制动真空泵V192固定在ESP总成的前面.该泵的作用是在发动机关闭期间,为制动助力器提供足够的真空力.     

电动真空助力制动系统设计

与传统内燃机汽车相比,电动汽车缺少真空助力制动系统所需的真空源,需增加一个具有足够排气量的电动真空发生系统。现以某型纯电动轿车为例,给出了完整的制动系统的计算参数,对真空助力制动系统的性能进行了分析计算,并根据计算结果,设计了间歇性工作的真空发生系统。整车道路试验表明,所设计的电动真空助力制动系统合理。     

电动真空助力制动系统设计

与传统内燃机汽车相比，电动汽车缺少真空助力制动系统所需的真空源，需增加一个具有足够排气量的电动真空发生系统。现以某型纯电动轿车为例，给出了完整的制动系统的计算参数，对真空助力制动系统的性能进行了分析计算，并根据计算结果，设计了间歇性工作的真空发生系统。整车道路试验表明，所设计的电动真空助力制动系统合理。     

一种新型双动双腔真空增压器

EQ1060F轻型载货汽车的制动系统最初采用单腔制动总泵加单真空增压器及安全缸的半双管路结构。为了提高安全性，后采用双膜片真空助力器的双管路结构。为了适应使用要求，又改为两个真空增压器的方案，但仍存在结构复杂、接头环管多、易泄漏、自由行程过大，超载行驶时，感到制动力不足等问题。现采用一种新设计方案，以双腔制动总泵输出油压为控制源，用真空动力缸为增压机构，以双进、双出、双活塞的泵体为辅助缸，实现单真空增压器的双管路系统。     

Cooperative control of the motor and the electric booster brake to improve the stability of an in-wheel electric vehicle

A cooperative control algorithm for an in-wheel motor and an electric booster brake is proposed to improve the stability of an in-wheel electric vehicle. The in-wheel system was modeled by dividing it into motor and mechanical parts, and the electric booster brake was modeled through tests. In addition, the response characteristics of the in-wheel system and the electric booster brake were compared through a frequency response analysis. In the cooperative control, the road friction coefficient was estimated using the wheel speed, motor torque, and braking torque of each wheel, and the torque limit of the wheel to the road was determined using the estimated road friction coefficient. Based on the estimated road friction coefficient and torque limit, a cooperative algorithm to control the motor and the electric booster brake was proposed to improve the stability of the in-wheel electric vehicle. The performance of the proposed cooperative control algorithm was evaluated through a hardware-in-the-loop simulation (HILS). Furthermore, to verify the performance of the proposed cooperative control algorithm, a test environment was constructed for the anti-lock braking system (ABS) hydraulic module hardware, and the performance of the cooperative control algorithm was compared with that of the ABS by means of a HILS test.     

Design and validation of an electro-hydraulic brake system using hardware-in-the-loop real-time simulation

This paper presents a novel electric booster (E-booster) that exibits superior performance advantages over traditional vacuum boosters. The proposed E-booster, consisting of an electric motor and a ball screw assembly, is designed for electro-hydraulic brake (EHB) systems to meet relevant requirements for electric vehicles and active safety technologies. A mathematical model for an EHB system is generated to determine the desired values of the parameters for the E-booster prototype using numerical simulation in MATLAB. Simulation results of the EHB system with the virtual E-booster demonstrate the feasibility and effectiveness of the innovative technique. Built upon the results derived from the numerical simualtions, an integrated algorithm based on the Kalman filter and a sliding mode control technique is designed to control the E-booster motor and to implement the brake booster function. A hardware-in-the-loop (HIL) real-time simulation system equipped with the E-booster prototype is developed. HIL real-time simulations are conducted to evaluate the proposed algorithm. The HIL real-time simulation results demonstrate that the proposed algorithm generates booster brake forces fast, and forces the ball nut to track the push rod well to ensure comfortable brake pedal feel.     

Development of an electric booster system using sliding mode control for improved braking performance

Brake systems of the future, including BBW (Brake-by-Wire), are in development in various forms. In one of the proposed hydraulic BBW systems, an electric booster system replaces the pneumatic brake booster with an electric motor and a rotational-to-linear motion mechanism. This system is able to provide improved braking performance by the design of controllers with precise target pressure tracking and control robustness for better system reliability. First, a sliding mode controller is designed using the Lyapunov function approach to secure the robustness of the system against both the model uncertainty and the disturbance caused by the master cylinder and mechanical components. Next, a simulation tool is constructed to validate the electric booster system with the proposed controller. Finally, the electric booster system is implemented into an actual brake ECU and installed in a vehicle for testing under various braking conditions. The experimental results demonstrate that the proposed controller produces faster pressure build-up performance than the conventional brake system, and its tracking performance is sufficient to ensure comfortable braking.     

电液复合制动匹配研究

对轮边驱动型式的电动汽车的电液复合制动系统匹配方法进行研究，基于MATLAB／SIMULINK平台建立复合制动系统的动念仿真模型，对某电动车型的电液复合制动参数进行了分析和设计。     

基于电子真空助力器的汽车驾驶辅助系统制动压力控制

针对电子真空助力器实现制动压力主动调节功能时存在参数时变的问题,基于一种参考模型自适应控制理论对其控制算法进行设计,并应用李亚普诺夫理论证明了该控制系统的稳定性.同时,设置制动压力变化率阈值作为紧急制动辅助(EBA)功能的启动条件以降低系统成本.试验结果表明,所设计的压力调节功能控制算法可有效地减小系统参数时变造成的干...