面向变型设计的汽车后桥计算机辅助分析与评估

变型设计是汽车制造厂迅速对市场需求做出快速反应的重要设计手段。结合某汽车公司变型设计的要求,分析汽车后桥的工作特点,对有限元建模技术、分析方法、内容和步骤进行了研究,提出面向变型设计的汽车后桥分析和评估方法。对后桥进行了静力、动力和随机振动分析,并给出了后桥桥壳的变型设计方案。     

车辆加速横向抖动前期开发控制

为分析某款城市越野车在加速过程中横向耸动的现象,文章通过测试分析,发现半轴轴向派生力的激励频率与动力总成的横向模态耦合,是引起车辆横向抖动的根本原因。文章以人体感知,制定了车辆抖动的目标;以动力总成、悬置、整车和减振器组建12自由度模型,以此解析加速行驶工况下动力总成刚体横向模态;以半轴轴向派生力与座椅之间的振动数学模型,建立了车辆加速工况横向抖动问题的研究方法。CAE分析及试验测试结果表明:通过控制半轴的轴向派生力或动力总成的横向模态可以控制车辆的横向抖动。     

重型汽车平衡轴强度分析

重型汽车平衡轴作为连接车桥和车身的主要部件,受多种载荷作用,其强度直接影响着整车寿命,因此对平衡轴强度的分析研究是非常必要的.依据重型汽车平衡轴的受力特点,应用ANSYS软件,选取五种典型工况对平衡轴进行强度分析研究,结果表明,平衡轴在各工况下都能满足设计和使用要求,整体稳定可靠.     

全浮式汽车半轴杆径的坡道载荷设计法

汽车半轴杆径的坡道载荷设计法，是在ＩＶＥＣＯ推荐的汽车在１８％坡道上所需驱动力矩基础上，融合了材料的近似疲劳极限而成的计算方法。该方法考虑了材料硬度对疲劳极限的影响，使半轴杆长设计随热处理方法不同而有所差异。     

重型汽车的传动轴设计探讨

在汽车上,万向传动装置由万向节、传动轴和支承装置组成。它用于不同轴心的两轴间或工作过程中相对位置不断改变的两根轴之间的动力传递。本文主要对重型汽车的传动轴从长度确定、设计计算等几个方面进行了探讨。     

4WD汽车应用粘性联轴器分析

粘性联轴器这一新装置以其独有的特性在四轮驱动汽车上得到广泛应用，粘性联轴器一经确定结构，即可通过转速差自动调节传递转矩的特性，分析了四轮驱动汽车采用粘性联轴器的可能性，介绍了采用粘性联轴器连接的四轮驱动形式和工作原理，阐述了汽车速度，轮胎滑移率对粘性联轴器转速差的影响。     

电辅助驱动技术研究

文章提供一种第二轴采用传统驱动桥作为主驱动、第三轴采用电驱动桥作为辅助驱动的驱动力复合并联混合动力三轴车型方案,结合提升轴空气悬架控制技术,该方案在运营经济性方面比传统双后轴驱动车型更优。     

Effect of vehicle vibration environment of high-speed train on dynamic performance of axle box bearing

In this study, we developed a comprehensive three-dimensional vehicle–track coupled dynamics model considering the traction drive system and axle box bearing. In this model, dynamic interactions between the axle box bearing and other components, such as the wheelset and bogie frame, are considered based on a detailed analysis of the structural properties and working mechanism of the axle box bearing. A few complicated dynamic excitations, such as the time-varying mesh stiffness of gears, time-varying stiffness of bearing, bearing gaps and track irregularities, are considered. Then, the dynamic responses of the vehicle–track system are demonstrated via numerical simulations based on the established dynamics model. The results indicate that the traction drive system and track irregularities can significantly influence the dynamic interactions of the axle box bearing. The necessity of considering the excitation caused by gear meshing and track irregularities when assessing the dynamic performance of the axle box bearing is demonstrated.     

电驱动桥开发设计流程的研究

电驱动后桥作为集成化的设计可以减少整车空间体积的占用,为整车电池、电机控制器等零部件的布置提供更多的空间,在纯电动商务车中有着很大的优势,文章阐述了一种电驱动后桥开发设计流程的研究方法,为电驱动后桥的开发设计提供更多的研究方法。     

CA141汽车半轴的可靠性设计

在工作载荷等基本随机变量的概率特性已知的情况下，使用二阶矩方法对ＣＡ１４１汽车半轴的可靠性进行设计，并编制实用的计算机程序，可准确地得到ＣＡ１４１汽车半轴的可靠性设计参数，此方法是一种较为实用和有效的方法，对机械零部件的可靠性设计具有通用性。     

基于Hyperworks的微型车车桥疲劳寿命分析与研究

驱动桥是汽车上主要部件之一,驱动桥的质量好坏会大大影响到车辆的安全使用。在车辆不断向高速、轻量、低能耗和高性能发展的今天,微型车车桥的安全性日益受到关注。本文以实体单元为基础,通过Proe软件对微型汽车车桥进行建模,利用Hyperworks对模型进行有限元模拟分析。在随机载荷下的对其疲劳寿命予以分析,并对驱动桥的疲劳强度进行了计算,得出了驱动桥的应力和变形分布。通过强度评价和疲劳寿命估算,验证了该车桥设计的合理性,为商用车车桥设计研发提供了参考。     

Efficiency analysis of a multiple axle vehicle with hydrostatic transmission overcoming obstacles

Transmission configurations in off-road vehicles with multiple driven axles can be a determining factor in the obstacle surmounting capacity and also in the vehicle efficiency. An off-road articulated vehicle with four driven axles, four bogies and two modules has been considered for the global hydrostatic transmission efficiency analysis and for the vehicle functional efficiency analysis. The power flow through the transmission system has been quantified from the combustion engine shaft to each axle of the wheels. It has been done for different the operating conditions and taking into account the wheel–terrain interaction and the transmission configuration, that could lead to a forced slippage of some of the wheels. Results show the influence of the different wheels’ requirements, the transmission configuration limitations and the considered control strategy on the global transmission and vehicle functional efficiencies.     

转向驱动桥双联式万向传动轴运动学分析

转向驱动桥在整个转向过程中,对双联式万向传动轴运动做了理论分析,主要通过数值方法模拟了其不等速的变化趋势,给出传动轴在给定转角范围内,合理设计内部参数的过程,为双联式万向传动轴设计及评价提供理论参考.     

Pivot point-based control for active rear-wheel steering in passenger vehicles

This paper presents a new application of active rear-wheel steering control to improve the lateral vehicle behaviour. In the state of the art, yaw or lateral velocity is used as control variable that means one degree of freedom being not directly controlled. A worse subjective impressions due to movements in the rear end of the vehicle during strong counter-steering are a consequence. To avoid this effect in urban surroundings, an innovative structure to control the pivot point distance of the vehicle is proposed. In this case the coupled elementary states yaw and lateral velocity can be influenced based on a higher level criteria. Analysis show that pivot point fixing provides a comprehensible reference behaviour. Solving the issue of singularity during disappearing yaw movement is the basis to design a performant modified feedforward input–output linearisation. An analytic stability analysis of the internal dynamics shows system immanent limitations which do not influence the target of improving the lateral vehicle dynamics in urban manoeuvres. Finally, the advantages of pivot-based control are highlighted by a comparison with state of the art rear axle control.     

Vehicle-Generated Road Damage: A Review

The literature concerned with road damage caused by heavy commercial vehicles is reviewed. The main types of vehicle-generated road damage are described and the methods that can be used to analyse them are presented. Attention is given to the principal features of the response of road surfaces to vehicle loads and mathematical models that have been developed to predict road response. Also discussed are those vehicle features which, to a first approximation, can be studied without consideration of the dynamics of the vehicle, including axle and tyre configurations, tyre contact conditions and static load sharing in axle group suspensions. The main emphasis of the paper is on the dynamic tyre forces generated by heavy vehicles: their principal characteristics, their simulation and measurement, the effects of suspension design on the forces and the methods that can be used to estimate their influence on road damage. Some critical research needs are identified.     

大吨位汽车起重机转向驱动桥设计

分析了承载13吨的转向驱动桥轮边结构,校核了轮毂轴承、半轴等关键零部件的强度,计算了转向驱动桥桥壳的应力,完备了大吨位汽车起重机转向驱动桥的设计资料,为其它类型的工程机械转向驱动桥设计提供了可借鉴的模式。     

An investigation into the mechanism of the polygonal wear of metro train wheels and its effect on the dynamic behaviour of a wheel/rail system

This paper presents a detailed investigation conducted into the mechanism of the polygonal wear of metro train wheels through extensive experiments conducted at the sites. The purpose of the experimental investigation is to determine from where the resonant frequency that causes the polygonal wear of the metro train wheels originates. The experiments include the model tests of a vehicle and its parts and the tracks, the dynamic behaviour test of the vehicle in operation and the observation test of the polygonal wear development of the wheels. The tracks tested include the viaducts and the tunnel tracks. The structure model tests show that the average passing frequency of a polygonal wheel is approximately close to the first bending resonant frequency of the wheelset that is found by the wheelset model test and verified by the finite element analysis of the wheelset. Also, the dynamic behaviour test of the vehicle in operation indicates the main frequencies of the vertical acceleration vibration of the axle boxes, which are dominant in the vertical acceleration vibration of the axle boxes and close to the passing frequency of a polygonal wheel, which shows that the first bending resonant frequency of the wheelset is very exciting in the wheelset operation. The observation test of the polygonal wear development of the wheels indicates an increase in the rate of the polygonal wear of the wheels after their re-profiling. This paper also describes the dynamic models used for the metro vehicle coupled with the ballasted track and the slab track to analyse the effect of the polygonal wear of the wheels on the wheel/rail normal forces.     

Dynamic responses of a high-speed railway car due to wheel polygonalisation

The polygonal wear around the wheel circumference could pose highly adverse influences on the wheel/rail interactions and thereby the performance of the vehicle system. In this study, the effects of wheel polygonalisation on the dynamic responses of a high-speed rail vehicle are investigated through development and simulations of a comprehensive coupled vehicle/track dynamic model. The model integrates flexible slab track, wheelsets and axle boxes subsystem models so as to account for elastic deformations caused by impact loads induced by the wheel polygonalisation. A field-test programme was undertaken to acquire the polygonal wear profile and axle box acceleration response of a high-speed train, and the data are used to demonstrate the validity of the coupled vehicle/track system model. Subsequently, the effects of wheel polygonalisation are evaluated in terms of wheel/rail impact forces, axle box vertical acceleration and dynamic stress developed in the axle considering different amplitudes and harmonic orders of the polygonal wear. The results suggest that the high-order wheel polygonalisation can give rise to high-frequency impact loads at the wheel/rail interface, and excite some of the vibration modes of the wheelset and the axle box leading to high-magnitude axle box acceleration and dynamic stress in the wheelset axle.     

超载路面设计参数的研究

天津市区津围公路超载运输现象较严重,按规范中的标准轴载100 kN进行路面结构检算,不能满足超载运输和大交通量的现状。通过对津围公路早期破坏现象的分析,利用轴载检测仪器的观测结果,分析车辆超载对路面设计的影响,导出适用于重载交通的设计参数,并应用于津围路面设计,取得了较好效果。     

CATIA V5R16软件在车桥三维设计及校核中的应用

车桥是汽车的重要总成.本文介绍利用CATIA软件对车桥零部件及总成进行三维设计、装配设计分析、有限元分析等.