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J. -H. Choi S. -H. Choi D. Park C. -H. Park B. -O. Rhee D. -H. Choi 《International Journal of Automotive Technology》2012,13(2):273-277
The quality of an injection molded part is largely affected by the mold cooling. Consequently, this makes it necessary to
optimize the mold cooling circuit when designing the part but prior to designing the mold. Various approaches of optimizing
the mold cooling circuit have been proposed previously. In this work, optimization of the mold cooling circuit was automated
by a commercial process integration and design optimization tool called Process Integration, Automation and Optimization (PIAnO),
which is often used for large automotive parts such as bumpers and instrument panels. The cooling channels and baffle tubes
were located on the offset profile equidistant from the part surface. The locations of the cooling channels and the baffle
tubes were automatically generated and input into the mold cooling computer-aided engineering program, Autodesk Moldflow Insight
2010. The objective function was the deviation of the mold surface temperature from a given design temperature. Design variables
in the optimization were the depths, distances and diameters of the cooling channels and the baffle tubes. For a more practical
analysis, the pressure drop and temperature drop were considered the limited values. Optimization was performed using the
progressive quadratic response surface method. The optimization resulted in a more uniform temperature distribution when compared
to the initial design, and utilizing the proposed optimization method, a satisfactory solution could be made at a lower cost. 相似文献
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Numerical analysis is used to optimize the gate shape of the mold part in the molding process. The objective of this research was to develop a procedure that will optimize the gate shape of the mold part by using Design of Experiments approach. The computer-aided engineering software Moldflow was used to simulate the plastic injection molding process and the Minitab software was used to analyze the computational results from Moldflow. The Bulk Molding Compounds (BMC) UNI-203S thermoset material was chosen as the molding material. Four different types of gate shapes were analyzed to find the gate shape to be used in the optimization. The Type 3 gate shape was selected as basis for the gate optimization because this shape yielded the minimum shear rate around the gate among all. The thickness, width, length and angle of the gate were selected as the design variables. Erosion around a gate due to repetitive shear flow during molding process was considered as an important issue to extend the service life of the expensive mold. It is normally very difficult to prevent erosion due to high injection pressure and repetitive use of the mold, especially in certain molding parts as BMC reflector in automotive parts, so it has become the subject of researches. The effectiveness of design variables was evaluated by observing shear rate around the gate. The objective of the optimization was to minimize the average shear rate around the gate. Response Surface Method was applied to identify the optimum values of the design variables. The computed optimum values were validated numerically. The optimized gate shape showed the reduced shear rate by about 11%. 相似文献
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本文分析汽车护板注塑模具的设计和制造,详细介绍了以UG注塑模为基础的三维设计方法,并通过数控加工对注塑模具的三维制造过程进行了阐述。设计和制造三维注塑模,可以有效地改进模具的设计和生产效率,缩短模具研制时间,在一定程度上帮助了技术人员。 相似文献
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基于某高速汽油机,对燃烧室结构、燃油喷射特性、凸轮型线改型设计为稀薄燃烧发动机。提出利用响应面模型对正时策略进行分析和优化的研究方法,并建立利用响应面进行多目标优化计算的流程。以提高有效功率和降低有效燃油消耗率为优化目标,以点火正时、空燃比和进排气正时为设计变量,建立了发动机性能与响应面耦合优化模型。分析与试验结果表明:较标准混合比燃烧时,稀薄燃烧发动机的进排气提前角减小,点火正时提前,最低燃油消耗率下降3.9%,最大功率提升9.7%;同时利用响应面优化方法提高了优化效率。 相似文献
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电动汽车动力电池散热需求会受到外部环境温度、风速和负载电流变化等因素的影响,如果不及时散热,动力电池的温度会迅速攀升,进而影响电动汽车的驾驶性和安全性。基于此提出一种锂离子电池非线性冷却优化方法。首先,通过对锂离子电池生热、散热机理分析,建立考虑传热系数随冷却液流速变化的锂离子电池集中热模型,通过电池特性测试试验确定电池内阻和熵热系数等热物性参数,并与AMESim模型对比,验证模型的有效性。然后,基于电池冷却系统非线性和易受负载电流变化影响的特征,提出一种考虑电池冷却系统的稳态特性以及参考变量前馈功能和闭环反馈消除静态误差机制的非线性冷却优化方法,并对其稳定性和鲁棒性进行研究。仿真结果表明:在NEDC-HWFET-US06组合工况下,非线性冷却优化方法调节下的电池温度与目标温度的最大偏差较PID方法减小了0.8 K,并且冷却过程的能耗降低了6.3%,具有更好的调节效果。 相似文献
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工程车辆通常将冷却风扇与散热器进行组合作为发动机冷却系统,为便于对冷却系统性能进行评估,在熵产单元数、效率等散热器性能评价方法基础上,将冷却风扇纳入评价体系,实现系统性能评估。结合国内某型双钢轮振动压路机,将该方法应用于正向设计中,实现对冷却风扇优选。结果表明:以冷空气侧的空气体积流量为公共变量,可将冷却风扇与散热器整合在熵产单元数、效率的评价指标内;三维CFD仿真模型中,中冷器、冷却液散热器、液压油散热器热流体温度误差分别为3.15%,4.07%,2.83%,误差在合理范围内,仿真模型正确;仿真中获取的冷空气实际流量,对整个评价和设计具有较为重要的作用;在产品正向设计时,该方法可用于冷却风扇优选。 相似文献
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The purpose of this study is to present a simulation-based approach capable of predicting the fatigue life of a mold core with the help of CAE technology based on injection molding simulation, core stress analysis and fatigue life prediction. Injection molding simulation is performed in order to obtain the non-uniform pressure acting on a mold core due to the polymer melt flow during injection molding process. Subsequently, the melt pressure profile is used as loading condition for core stress analysis via one-way coupling technique. The lifetime of a mold core is then predicted by fatigue analysis with stress-life approach. For verification of simulation-based approach to the fatigue life prediction, tests were also performed. 相似文献
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对于大多数车型来说,进气系统应对欧Ⅱ的主要工作还是优化化油器,其他改进方式有电控化油器和电控燃料喷射技术。另外,国内还有向进气管补充空气的技术,对于排放的效果也很明显,但对整车的操控性能有一定的影响。 相似文献
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为了对刚性基层沥青路面结构的模量反演提供参考,采用谱单元法作为正分析方法,利用实测弯沉时程曲线和理论计算结果构造优化目标函数,通过数值优化方法对沥青路面力学参数进行动态反演,并与传统静态方法反演的结果进行了比较。结果表明:传统静态方法反演得到各结构层的弹性模量,动态方法反演能得到沥青层动态模量主曲线和相位角主曲线以及其他结构层的弹性模量;动态模量和相位角主曲线组成完整的黏弹性参数,可以更全面地描述沥青混合料的力学特性与频率的相关性;动态反演方法采用各传感器处弯沉时程曲线作为优化过程中的约束条件,静态反演方法中仅采用弯沉曲线峰值作为优化约束条件,约束力度远小于动态反演方法,导致静态反演结果的变异性远大于动态反演结果,尤其是基层和底基层,静态方法反演结果的变异系数可达动态反演结果的2倍以上,而且反演得到的各结构层的弹性模量处于材料典型取值范围内的百分比明显小于动态反演结果。静态反演方法易引起"模量窜层"现象,造成反演结果失真,无法客观地对路面结构层进行质量评定;动态反演方法能利用实测弯沉时程曲线的全部信息,保证反演结果收敛于真实值,有效避免"模量窜层"现象,为路面质量评定提供有效途径。 相似文献
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对桥梁结构进行优化设计和可靠性研究时,采用传统的设计方法可能会遇到计算工作量繁重的问题,应用响应面法进行优化设计是有效解决该问题的途径之一。以某大跨悬索桥钢-混组合桥面系为研究对象,结合节段缩尺模型试验研究,以有限元软件Workbench为计算平台,建立相应的参数化有限元模型。以组合桥面系重量最轻为经济目标,最大变形及最大弯曲应力为约束,基于响应面法对其进行多参数优化设计,并对优化结果进行了有限元分析验证。计算结果表明:节段缩尺模型静力试验结果与有限元分析结果吻合较好,建立的有限元模型很好地反映了试验模型实际的受力状态;基于响应面法优化设计后组合桥面系质量减小了3.57%,在满足力学性能要求的同时,减轻了结构自重,降低了工程造价,为钢-混组合桥面系设计提供了良好的概念设计模型。 相似文献
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随着振动压路机技术水平的不断提高,噪声大成为影响振动压路机质量提升的重要原因之一。为了探讨振动压路机噪声控制技术,分析了振动压路机噪声的主要来源,对国内外部分机型的噪声水平进行了对比测试,发现国内外产品的噪声控制水平差距较大,认为综合考虑发动机的选型及安装、减振系统、冷却风扇和液压系统优化设计等,可以在一定程度上降低整机的噪声。 相似文献
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为了准确分析轮毂电机温度场,基于电磁场有限元分析,采用考虑旋转磁化及谐波磁场的方法计算铁耗,并计算了轮毂电机各部件生热率。采用基于有限体积法的流固耦合分析和基于热网络法的磁热耦合分析,分别计算了额定工况下轮毂电机温度场,将轮毂电机温升试验和仿真结果进行了对比。结果表明,基于有限体积法的流固耦合分析得出的绕组稳态温度计算误差为1.8%,基于热网路法的磁热耦合分析计算误差为2.5%,验证了两种温度场分析方法的正确性。对不同结构冷却水道的热阻和压降进行了理论分析,基于Pareto遗传算法对螺旋型水道进行多目标优化,在保证额定工况电机稳态温升基本不变的情况下使水道压降降低了22.9%。 相似文献
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将遗传算法应用于道路的平面线形优化设计,在一个可行域中自动搜索到一个最优或较优解,实现了全局寻优的目的。详细介绍了线路平面优化模型的建立,平面位置变动的具体原理,以及运用遗传算法优化线路平面位置的具体实现过程。研究表明,遗传算法运用于道路平面线形的优化设计是可行和有效的,能够实现全局寻优的目的,具有广阔的推广应用前景。采用动力有限元方法,研讨了基于FWD荷载作用下的水泥混凝土板下基础脱空与接缝传荷间的相互作用机理,以了解不同脱空尺寸和不同传荷能力对面板受力和路表各传感器弯沉盆曲线形状及弯沉盆参数的影响,为有效评定水泥混凝土路面地基脱空提供理论依据和参考。 相似文献
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基于台架试验数据,利用响应面法建立了某工程机械用柴油机瞬态过程喷油参数与性能的近似高精度模型,基于此模型采用遗传算法对瞬态过程喷油参数分别进行离线优化研究。结果表明:采用单目标优化确定的燃油消耗率(BSFC)、NO_x比排放量和颗粒质量(PM)比排放量的优化极限分别可达180.23g/(kW·h),8.92g/(kW·h)和0.011 8g/(kW·h),相对原机可降低多达4.5%,34.0%和37.3%。双目标优化的Pareto解集表明,相比于同时优化BSFC和NO_x比排放量,BSFC和PM比排放量更容易同时得到优化。采用权重因子适应度函数的三目标优化结果对应的BSFC,NO_x比排放量及PM比排放量分别为184.70g/(kW·h),12.62g/(kW·h)和0.012 2g/(kW·h),较原机分别降低2.1%,6.6%和35.3%。改进优化模型后,性能优化Pareto解集对应的BSFC和PM比排放量水平都非常接近其优化极限,但NO_x比排放量相对其优化极限仍然较高。 相似文献
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城市公交线网优化的线性模型 总被引:10,自引:1,他引:10
为了对现有公交线网进行优化,有效利用现有交通资源,解决城市交通问题,运用系统科学的思想,通过对城市公交线网优化的主要内容、优化原则、优化目标以及约束条件的分析,兼顾考虑乘客出行时间、公交线网密度和公交企业的利益以及公交线网的布局对整个城市的交通系统的影响,提出了优化目标的函数表达式及相应约束条件的数学表达式,建立了公交线网优化的线性模型,并给出了运用逐步筛选法对所提出的数学模型进行求解的方法。 相似文献