Optimizing the shape of a bumper beam section considering pedestrian protection

This paper presents a design technique to optimize the shape of a vehicle bumper beam that satisfies both the safety requirements for a front rigid-wall impact and the regulations protecting pedestrians from lower leg injuries caused by bumper impacts. An intermediate response surface modeling (IRSM) technique was introduced to approximate the non-linear force-displacement curves obtained from the front impact analysis of a vehicle bumper. The accuracy of the IRSM model was tested by comparing its results with those of the non-linear finite element analysis. The maximum displacement error between the two models did not exceed 3%. Using pedestrian impact analyses based on the experimental arrangement of the Plackett-Burman design, the approximate functions describing the response values acting on the lower legs were calculated. The shape of the bumper beam was optimized by integrating the IRSM with the force-displacement model and the approximate functions on lower leg impact. The optimization results satisfied safety regulations on the maximum allowable displacement of the vehicle bumper, and also the regulations protecting pedestrians from lower leg injuries caused by bumper impacts.     

Robust design optimization of suspension system considering steering pull reduction

This paper presents robust design optimization method to reduce steering pull phenomenon. One of the biggest causes of steering pull phenomenon is tolerance of suspension system such as hard point, spring, damper and bush. Therefore, the relationship between suspension systems and steering pull phenomenon has as nonlinear characteristics. But, it can be very difficult to evaluate the analytical design sensitivity. Thus, it is impossible to directly apply a well-developed optimization algorithm based on gradient information. To avoid these difficulty, this study uses sequential approximation optimization process based on a meta-model. The robust design process has 28 random design variables with tolerance. For efficient design process, the sample variances for the design goals are approximated from meta-models. The proposed approach required only 62 evaluations until it converged. Optimal design reduced the drift by 80% and its deviation by 38.7%, respectively. This result proves that the suggested design method of suspension system is effective and useful.     

Hydraulic control system design for a PHEV considering motor thermal management

In this paper, a design method for a PHEV hydraulic control system was proposed considering motor thermal management. Dynamic models of the target PHEV were developed including the hydraulic system, which consists of one mechanical and one electric oil pump. The required motor cooling flow was designed based on the motor temperature, which was obtained from a one-dimensional thermal equivalent circuit model including the heat source and oil spray cooling. Combining the PHEV powertrain model, hydraulic control system model, and the motor thermal model including the cooling system, an integrated simulator was developed for the target PHEV. Using the integrated simulator, the temperatures of MG1 and MG2 were investigated for various motor cooling flow rates when the PHEV underwent a highway driving cycle. The energy consumption of the hydraulic control system was also evaluated. It was found from the simulation results that a hydraulic control system of the target PHEV could be designed that satisfied the required flow for the motor cooling, lubrication and brake control using the design procedure proposed in this study.     

Analyzing pedestrian head injury to design pedestrian-friendly hoods

Head injuries are a major cause of fatalities in pedestrian-car accidents. The HIC (Head Injury Criterion) value, a measure of the fatality risk of a head injury, is calculated from the acceleration of the head’s center of gravity (henceforth, head center) resulting from a head impact. The pedestrian’s head does not impact the hood at a direction normal to the hood’s surface. The direction of motion of the head center may change extremely rapidly upon impact, and normal acceleration may also significantly contribute to the resultant acceleration of the head center. Therefore, pedestrian head protection studies should consider how normal acceleration contributes to the resultant acceleration of the head center. It is necessary to control the resultant acceleration of the head center to produce an optimal characteristic pulse. This study analyzes the composition and variations of the head’s acceleration in head-to-hood impacts, focusing on exactly how the normal and tangential components of the acceleration contribute to the resultant acceleration of the head center. This study also considers how structural design parameters affect each component of the resultant acceleration. Methods to control the resultant acceleration of the head center to produce an optimal characteristic pulse can be proposed based on the results of this study. The analytical models and the results of this study contribute to efforts to design vehicle hoods and pave the way for developing pedestrian protection technologies.     

汽车制动性能测试系统的抗干扰设计

针对测试系统在采集信号过程中容易受到外界干扰从而影响测量结果的准确性问题,本文对系统的抗干扰设计进行了研究。从硬件和软件两个方面对系统进行了抗干扰设计,通过对硬件和软件两个方面采取抗干扰设计,系统的性能得到了很大的提高。此方法为信号的特征提取、相关性分析提供了有效的方法和途径。     

考虑水损害的沥青路面结构设计

通过路面结构受水浸泡的时间长短和路面结构的排水性能,以及受水浸泡后路面材料抗压回弹模量下降的变化规律和层间接触条件变化分析,提出了沥青路面结构设计的新思路和新方法.     

Optimization of drying performance considering driving conditions

Compressed air can be used as an energy source for brake systems in medium-heavy and heavy-duty commercial vehicles. The moisture in compressed air, which is due to high temperature and humidity, can be eliminated by using an air dryer. In this paper, drying performance data for a cartridge were obtained and used to develop a drying performance program, to predict the moisture and relative humidity in the air tanks of vehicles. The on-load time, off-load time, air flow, duty cycle, humidity and dew point temperature were calculated according to air consumption. The validity of the program was verified, and it was shown to be able to predict humidity changes in the air tank. The air tank capacity was increased from 100 to 130 to reduce the duty cycle. Therefore, the regeneration rate decreased from 18% to 15%, but the dew point depression temperature (ΔT) remained above 30°C. The duty cycle decreased from 50% to 43%, and the total operation time and power consumption of the air compressor were reduced. In conclusion, fuel savings were obtained by changing the parameters to optimize the system.     

某SUV侧门踏板人机分析及设计改进

为了提高某SUV车型侧门踏板的客户满意度,重点从人的因素进行人机工程分析,建立侧门踏板研究的相关数学模型,并运用CATIA软件建模进行人机校核,对侧门踏板提出“人一机一环境”系统总体性能最佳的改进方案。设计改进后的产品提升了客户满意度。     

Cooling performance evaluation of height-downsized front end module for pedestrian protection

The front end module (FEM) needs enough space from hood to absorb the energy from any pedestrian collision. The FEM with downsized cooling module for pedestrian protection is important to reduce the severity of pedestrian injury. When a vehicle collision happens, the FEM with downsized cooling module is required to reduce the risk of injury to the upper legs of adults and the heads of children. In this study, the performance of cooling module to cool the engine was investigated under 25% height reduction. The heat dissipation and pressure drop characteristics have been experimentally studied with the variation of coolant flow rate, air inlet velocity and A/C operation (on/off) for the downsized cooling module. The results indicated that the cooling performance was about 94% level compared to that of the conventional cooling module. Therefore, we concluded that the cooling module had a good performance, and expected that the cooling module could meet the same cooling performance as conventional cooling module through optimization of components efficiency. This paper also deals with the development of FEM with downsized cooling module for the cooling performance level in vehicles. In the test of front end module??s heat dissipation performance, the prototype presented about 15% decrease under the conditions of all the vehicle speeds than that of conventional one.     

基于ABAQUS的某SUV尾门力学性能仿真研究

尾门是SUV车型车身结构重要组成部件,对整车性能有重要影响,文章针对某SUV尾门进行了强度和刚度CAE分析和研究,然后进行了台架强度工况测试,CAE分析和台架试验结果表明,此SUV尾门的力学性能满足目标要求.     

Characteristics of collision damage mitigation braking system for pedestrian protection

The vehicle travel velocity at pedestrian contact is considered to be an important parameter that affects the crash outcome. To reduce vehicle/pedestrian impact velocity, a collision damage mitigation braking system (CDMBS) using a sensor for pedestrian protection could be an effective countermeasure. The first purpose of this study is to clarify the relation between vehicle travel velocity and pedestrian injury severity due to differences in pedestrians’ ages in actual traffic accidents. The accident analyses were performed using vehicle-pedestrian accident data in 2009 from the database of the Institute for Traffic Accident Research and Data Analysis (ITARDA) in Japan. The result revealed that the fatality risk became higher with the increase in vehicle travel velocity. The second purpose of this study is to determine the safety performance of production vehicles equipped with the CDMBS for pedestrian protection. It was found that the CDMBS was highly effective in reducing the impact velocity from 50 km/h (vehicle travel velocity) to below 17 km/h, that could result in a significant decrease in fatality risk to be 2% or less. Additionally, the authors investigated a detectable zone with respect to a pedestrian’s position in relation to the vehicle. It was shown that the detectable zones for production vehicles tested were limited to be inside the vehicle front width.     

基于Solidworks建模的方舱角件优化设计

采用Solidworks软件对方舱角件进行建模分析,使用COSMOSXpress程序模拟方舱角件的各种结构形式的试验,提出了方舱角件的优化设计方案。     

基于ADVISOR的电动汽车传动系统参数设计与性能仿真

对电动汽车电动机、传动系的传动比和电池组容量等参数设计的原则和方法进行了研究,以某种型号电动汽车为研究对象,对其动力传动系的参数进行合理的选择和设计.建立了整车动力传动系统的仿真模型,应用电动汽车仿真软件ADVISOR对整车动力性进行了仿真计算.仿真结果表明,以铅酸电池为能源的电动汽车的加速性、爬坡能力、最大车速、续驶...     

石灰稳定低塑性土最佳剂量设计

通过对低塑性土采用不同剂量配比实验 ,探求了石灰稳定低塑性土的配比剂量 ,对于呼盟部分多砂地区 ,就地取材 ,节省土源 ,广泛推行石灰稳定土的应用技术方面 ,具有一定参考价值     

A route guidance system considering travel time unreliability

Under a stochastic roadway, drivers need a route guidance system incorporating travel time variability. To recommend a customized path depending on the trip purpose and the driver’s risk-taking behavior, various path ranking methods have been developed. Unlike those methods, our proposed disutility method can easily incorporate a target arrival time in the ranking process by measuring how late the travel is and by penalizing it depending on the severity of lateness. In addition, the disutility-based route guidance system can properly address travel time unreliability that causes unacceptable disruptions to the driver’s schedule (i.e., unexpected long delay). We compare the disutility-based path ranking method with other ranking methods, the percentile travel time, the mean excess travel time, and the on-time arrival probability. We show that the disutility has stronger discriminating power and requires less solution space to find an optimal path. The most important advantage is that it can estimate a driver’s risk-taking behavior for each trip purpose by using the discrete choice analysis. We construct a simulation framework to acquire the travel time data on a hypothetical roadway. We analyze the data and show how various ranking methods recommend a customized path. Using the data, we show the advantage of the disutiltiy method over the other methods, which is generating a customized path with respect to the target arrival time by properly penalizing the travel time lateness.     

考虑气动阻力和横风稳定的汽车车身多目标优化设计

综合考虑了气动阻力特性和横风稳定性,对车身外形参数进行了多目标自动优化设计。综合利用参数化建模技术、计算流体力学(CFD)仿真、试验设计方法、响应面模型和智能优化算法,集成Pro/Engineer参数化建模和ICEM网格划分工具以及Fluent仿真软件,在多学科优化平台modeFRONTIER上,搭建了一种自动优化设计流程。利用该流程,基于遗传算法(GA)对MIRA快背式模型车身几何外形进行了改型设计,得到了考虑车身气动阻力特性和横风稳定性的最优权衡设计解集。该结果使得气动阻力因数降低了5.2%,侧向力因数降低了5.8%。因而,实现了车身气动阻力和横风稳定性的多目标优化。     

Automotive window seal design considering external aerodynamic load and surrogate constraint modeling

Installed between metallic DIW (Door in White) panel and nonmetallic door glass, automotive window seals has great influence on customers’ perception of NVH (Noise-Vibration-Harshness) performance. Recently, aerodynamic effect on ride comfort attracts increasing research interest. The external load causes unsteady pressure on glass, which is finally transferred to window seals and leads to complicated vibration and increases interior noise level. However, non-linearities of hyper-elastic material, rubber-glass contact and large deformation behavior make the construction of window seals constraint model much more difficult, thus impeding further analysis and optimization. A new window seal design method is proposed featuring in considering aerodynamics-induced load and nonlinear constraint. Firstly, by SST ? k ? ε (Shear Stress Transport) turbulence model, external flow field of full-scale automotive is established by solving three-dimensional, steady and uncompressible Navier-Stokes equation. With re-exploited mapping algorithm, the overall aerodynamic pressure is extracted and matched to local window as external loads for seals, thus taking into account high speed fluid-structure interaction. Secondly, based on functional equivalence and mathematical fitting, new surrogate constraint model is presented. The unitedseal CLD (Compression Load Deflection) curve is synthesized after translations and transformations from two semi-seal CLD experimental measurements of inner and outer lips. It is then fit to complex exponential function, making seal constraint equivalent to a surrogate elastic constraint with variable stiffness. Experiment is performed to verify the constraint surrogation effectiveness. Finally, case study of window seal design under high speed is investigated. After seal optimization based on the new method, windows seals’ maximal displacements have decreased. The improved seal-glass fitting status shows better NVH quality of window seal in high-speed condition.     

基于LabVIEW的发动机性能参数的实时采集分析系统的设计

利用美国NI公司的图形化开发软件LabVIEW8．2以及NIUSB-6009数据采集卡构建发动机性能参数的多路数据的实时采集分析系统,不但使测试工作更加简便、快捷,而且它的实时显示功能,使测试更加直观。     

考虑收费影响的公路路段行程时间函数研究

研究了道路收费对路段行程时间函数的影响 ,将这种影响分为收费过程对路段行程时间函数的影响和收费额对路段行程时间函数的影响 ,应用排队论和交通流理论推导出计入道路收费影响的新的公路路段行程时间函数模型 ,该模型考虑了三个方面的时间 :收费过程附加的行程时间、收费额转换时间以及道路路段行程时间。新的路段行程时间函数模型克服了传统的路段行程时间函数模型没有考虑道路收费的影响的局限性。     

Locomotive dynamic performance under traction/braking conditions considering effect of gear transmissions

Traction or braking operations are usually applied to trains or locomotives for acceleration, speed adjustment, and stopping. During these operations, gear transmission equipment plays a very significant role in the delivery of traction or electrical braking power. Failures of the gear transmissions are likely to cause power loses and even threaten the operation safety of the train. Its dynamic performance is closely related to the normal operation and service safety of the entire train, especially under some emergency braking conditions. In this paper, a locomotive–track coupled vertical–longitudinal dynamics model is employed with considering the dynamic action from the gear transmissions. This dynamics model enables the detailed analysis and more practical simulation on the characteristics of power transmission path, namely motor–gear transmission–wheelset–longitudinal motion of locomotive, especially for traction or braking conditions. Multi-excitation sources, such as time-varying mesh stiffness and nonlinear wheel–rail contact excitations, are considered in this study. This dynamics model is then validated by comparing the simulated results with the experimental test results under braking conditions. The calculated results indicate that involvement of gear transmission could reveal the load reduction of the wheelset due to transmitted forces. Vibrations of the wheelset and the motor are dominated by variation of the gear dynamic mesh forces in the low speed range and by rail geometric irregularity in the higher speed range. Rail vertical geometric irregularity could also cause wheelset longitudinal vibrations, and do modulations to the gear dynamic mesh forces. Besides, the hauling weight has little effect on the locomotive vibrations and the dynamic mesh forces of the gear transmissions for both traction and braking conditions under the same running speed.