双后桥过桥箱螺栓联接校核计算

在车桥设计中,壳体的联接刚度校核是一个较常见的问题。根据某重型汽车中部壳体联接处漏油故障,对双联后桥的主减速器壳、过桥箱螺栓联接进行了计算分析,并与故障情况对照,提出了改进方案。根据仿真结果,改进措施能够增加壳体联接的刚度,减小过桥箱、主减速器壳变形产生的间隙和出现漏油的可能性。     

浅谈一款电动汽车主减速器壳的专用夹具设计

某公司新开发的电动汽车上的主减速器壳与以往产品相比,在结构上差异较大,新的结构和工艺需要新的定位装夹方式。在分析该主减速器壳结构和加工工艺基础上,提出了一种专用夹具的具体结构方案,并得以设计和制造。该结构采用一面两销定位,4个螺旋夹紧机构、1个V型块辅助夹紧机构夹紧,结构简单,夹紧可靠。目前,该夹具已用于生产,不仅能满足电动汽车主减速器壳的小批量生产,而且取得了良好的经济效益。     

桥壳结合面接触非线性有限元分析

本文采用接触非线性有限元技术,通过建立桥壳、主减速器壳、螺栓组有限元模型,在螺栓预紧力与结合面之间的相互关系影响下,分析在三种载荷工况下,桥壳与主减速器壳结合面之间的接触压力分布情况,并能得到应变最大的区域,找出易漏油区,对产品设计及以后的改善提供了可靠的依据。     

减速器壳体制造技术

减速器壳体制造中的机械加工分为水平布置单级速器壳体，垂直布置双级减速贯通式减速器壳体和与分段式桥壳中段合为一体的减速器壳加工，并就国外典型的几个减速器壳体自动加工线做了详细说明，然后分析了东风汽车公司主减速器壳体的加工自动线及其工艺特点。     

DD32／120系列后桥结构设计

详细论了DD32／120系列后桥设计方案，对从动齿轮与桥壳间隙及从动齿轮与主减速器壳前轴承座间隙进行了计算。     

多车型通用的某重卡减速器壳设计

商用车领域通常一种主减速器应用于卡车、客车、等多种车型,发动机的多种布置方式会导致主减的布置方式不同,需考虑不同的输入转向下主锥轴承的润滑。文章通过对不同车型主锥轴承润滑的分析研究,设计一款多车型通用的主减速器壳,并且在包络设计的基础上,利用油道结构对减壳加强,实现轻量化、大刚性的优化设计。     

汽车驱动桥主减速器装配质量控制检测新方法

提出了对汽车驱动桥主减速器主被动齿轮配对的精度要求，介绍了主减速器齿轮副，安装距，预紧力，螺母扭矩，齿侧间隙，接触印痕与噪声等新的控制与与检测方法，并就自动化程度，控制与检测效果及机电一体化等方面对这一新方法进行了评价。     

EQ140型汽车主减速器壳的修复

东风牌 EQ140型汽车主减速器壳,是装配各减速轴、齿轮的基础件,各承孔间的同轴度、垂直度、平行度要求都很高,又无加工工艺孔,故修复难度较大。大修中,一般采用更换新件方法处理,因此成本高、旧件积压。为解决这一问题,对我单位近200只旧壳做了抽样调查,分析了大量数据。从旧壳磨损情况看,主动锥齿轮后轴承承孔80_(0.051)~(0.021)磨损者达95%以上,与它同轴的孔136~(+0.063)基本无磨损,2-140~(+0.04)孔磨损率为35%。所以,可以说主减速器壳的修复,     

主减速器壳钻孔工装的改进

主减速器壳（图1）是汽车传动系统中比较重要的零件,其加工精度的高低直接影响着差速器壳及主、被动齿轮的配合精度,因而其加工工艺直接影响着车桥和整车质量。     

轻型汽车桥壳与减速器壳定位连接问题初探

桥壳与减速器的定位连接是驱动桥总成发挥总件作用的关键。提出了对桥壳与减速器壳定位连接的要求，介绍了止口与一个定位销定位，连接螺柱中的二个兼做定位，全部螺栓兼做定位，止口与全部螺栓定位四种定位方式及其连接方法，并进行了效果比较。     

全液压单钢轮振动压路机驱动系统控制方案

在研究全液压单钢轮振动压路机的驱动液压系统控制功能的基础上,提出了两种控制方案,并对两种方案的系统特点和所需元件进行了对比分析．确定了驱动系统的控制方案．满足了控制系统的要求．为控制系统的设计提供了基础。     

基于Cruise的客车动力传动系统的匹配研究

动力传动系统的合理匹配与否对客车动力性和燃油经济性的好坏有直接的影响。这里以某客车为例,基于Cruise软件建立该车整车仿真模型并验证模型的准确性。以变速器速比和主减速器速比为匹配变量,利用DOE试验设计方法对适合该客车的两种变速器和五种主减速器进行试验设计组合,然后对组合方案进行动力匹配计算,最后根据相关的约束条件,选出最优匹配方案。     

并联式混合动力电动汽车模糊控制策略的仿真研究

分析混合动力系统能量流动和功率平衡问题,推导出时间离散条件下能量流的表达式。结合不同的循环工况,从理论上比较电气辅助和模糊控制策略对于并联式混合电动汽车驱动系统工作的影响,并进行仿真研究。仿真结果表明,模糊控制策略明显优于电气辅助控制策略,汽车的油耗和废气排放水平均显著下降,整车效率得到提高,同时汽车动力性亦满足正常的行驶需求。     

某重型驱动桥减壳与桥壳结合面密封失效分析

本文对重型驱动桥减壳与桥壳结合面密封方式进行简介,并明确了不同密封方式的优点和缺点,同时重点对密封胶密封失效问题进行讨论,并提出改进建议。     

汽车电子PCB技术研究

随着全球汽车产业规模近年持续攀升,中国已成为世界第二大汽车保有量国家。涉及整车控制、动力驱动、汽车电子配件的中国本土汽车电子企业在顺势崛起,并且发展极为迅速。对应这些控制单元的硬件载体的PCB设计技术,自然越来越受行业重视。文章针对车载PCB板的工作条件,主要讨论电感的放置方向、线路耦合、接地孔以及引线长度、引线电感等问题。     

纯电动汽车自动驾驶功能设计

针对纯电动车自动驾驶功能,设计一种利用PID算法对车辆的驱动扭矩进行控制的系统,使得车辆的实际速度与驾驶员的期望速度一致,实现车辆自动驾驶的功能。通过实车验证和调试,该控制系统具有良好的响应精度。相较于传统汽车通过控制喷油量的多少来控制车速,具有更好的鲁棒性和实时性。     

Real-time model predictive control of connected electric vehicles

ABSTRACT

Electric Vehicles (EVs) motors develop high torque at low speeds, resulting in a high rate of acceleration with the added advantage of being fitted with smaller gearboxes. However, a rapid rise of torque in EVs fitted with central drive powertrains can create undesired torsional oscillations, which are influenced by wheel slip and flexibility in the halfshaft. These torsional oscillations in the halfshaft lead to longitudinal oscillations in the vehicle, thus creating problems with regard to comfort and drivability. The significance of using wheel slip in addition to halfshaft torsion for design of anti-jerk controllers for EVs has already been highlighted in our previous research. In this research, we have designed a look-ahead model predictive controller (LA-MPC) that calculates the required motor torque demand to meet the dual objectives of increased traction and anti-jerk control. The designed LA-MPC will improve drivability and energy consumption in connected EVs. The real-time capability of the LA-MPC has been demonstrated through hardware-in-the-loop experiments. The performance of the LA-MPC has been compared to other controllers presented in the literature. A validated high-fidelity longitudinal-dynamics model of the Rav4EV, which is the test vehicle of our research has been used to evaluate the controller.     

Distributed and self-adaptive vehicle speed estimation in the composite braking case for four-wheel drive hybrid electric car

Considering the controllability and observability of the braking torques of the hub motor, Integrated Starter Generator (ISG), and hydraulic brake for four-wheel drive (4WD) hybrid electric cars, a distributed and self-adaptive vehicle speed estimation algorithm for different braking situations has been proposed by fully utilising the Electronic Stability Program (ESP) sensor signals and multiple powersource signals. Firstly, the simulation platform of a 4WD hybrid electric car was established, which integrates an electronic-hydraulic composited braking system model and its control strategy, a nonlinear seven degrees-of-freedom vehicle dynamics model, and the Burckhardt tyre model. Secondly, combining the braking torque signals with the ESP signals, self-adaptive unscented Kalman sub-filter and main-filter adaptable to the observation noise were, respectively, designed. Thirdly, the fusion rules for the sub-filters and master filter were proposed herein, and the estimation results were compared with the simulated value of a real vehicle speed. Finally, based on the hardware in-the-loop platform and by picking up the regenerative motor torque signals and wheel cylinder pressure signals, the proposed speed estimation algorithm was tested under the case of moderate braking on the highly adhesive road, and the case of Antilock Braking System (ABS) action on the slippery road, as well as the case of ABS action on the icy road. Test results show that the presented vehicle speed estimation algorithm has not only a high precision but also a strong adaptability in the composite braking case.     

温度预测补偿控制的分动器动力传递特性研究

分动器是智能四驱汽车的关键部件,由于转矩传动过程中干扰因素较多,且其中温度的变化尤为重要,如何准确评估温度的影响对分动器的转矩输出至关重要。针对这一问题,首先通过预测分动器接合过程中摩擦片、线圈和润滑油的温度变化,建立了分动器温度控制模型;在此基础上,构建了分动器试验平台,并通过从试验台获取的测试数据与前馈控制器实现温度补偿协同控制,建立分动器温度反馈补偿时滞控制系统,研究温度影响下的分动器动力传递特性。最终探明:与对偶钢片多次摩擦接触后,摩擦片的温度明显升高,对分动器传递转矩的影响较大;控制电流与分动器转矩输出基本呈线性变化,叠加反馈补偿控制后,分动器的动力输出时间减少了0.05 s,控制误差基本消失,为分动器的精准控制提供了理论依据。     

Integrated fuzzy/optimal vehicle dynamic control

There are basically two methods to control yaw moment which is the most efficient way to improve vehicle stability and handling. The first method is indirect yaw moment control, which works based on control of the lateral tire force through steering angle control. It is mainly known as active steering control (ASC). Nowadays, the most practical approach to steering control is active front steering (AFS). The other method is direct yaw moment control (DYC), in which an unequal distribution of longitudinal tire forces (mainly braking forces) produces a compensating external yaw moment. It is well known that the AFS performance is limited in the non-linear vehicle handling region. On the other hand, in spite of a good performance of DYC in both the linear and non-linear vehicle handling regions, continued DYC activation could lead to uncomfortable driving conditions and an increase in the stopping distance in the case of emergency braking. It is recommended that DYC be used only in high-g critical maneuvers. In this paper, an integrated fuzzy/optimal AFS/DYC controller has been designed. The control system includes five individual optimal LQR control strategies; each one, has been designed for a specific driving condition. The strategies can cover low, medium, and high lateral acceleration maneuvers on high-μ or low-μ roads. A fuzzy blending logic also has been utilized to mange each LQR control strategy contribution level in the final control action. The simulation results show the advantages of the proposed control system over the individual AFS or DYC controllers.