Active yaw damper for the improvement of railway vehicle stability and curving performances: simulations and experimental results

To further increase passenger train comfort and handling performances, a mechatronic approach to the design of railway vehicles is necessary. In fact, active systems on board a railway vehicle allow to push design barriers beyond those encountered with just passive systems. The article deals with the development of an electro-mechanical actuator to improve the running behaviour of a railway vehicle, both in straight track and curve. The main components of the active system are a brushless motor and a mechanical transmission, used to apply a longitudinal force between the carbody and the bogie of the vehicle. The actuator is operated in force control. Different control strategies were developed for straight track running, where the aim is to increase the vehicle critical speed, and for curve negotiation, where the goal is to reduce the maximum values of track shift forces. A mathematical model of the railway vehicle incorporating the active control device has been developed and used to optimise control strategies and hardware set-up of the active device and to estimate the increase in operating performances with respect to a conventional passive vehicle. The active control device has then been mounted on an ETR470 railway vehicle, and its performances have been evaluated during in-line tests in both straight and curved tracks.     

Active yaw damper for the improvement of railway vehicle stability and curving performances: simulations and experimental results

To further increase passenger train comfort and handling performances, a mechatronic approach to the design of railway vehicles is necessary. In fact, active systems on board a railway vehicle allow to push design barriers beyond those encountered with just passive systems. The article deals with the development of an electro-mechanical actuator to improve the running behaviour of a railway vehicle, both in straight track and curve. The main components of the active system are a brushless motor and a mechanical transmission, used to apply a longitudinal force between the carbody and the bogie of the vehicle. The actuator is operated in force control. Different control strategies were developed for straight track running, where the aim is to increase the vehicle critical speed, and for curve negotiation, where the goal is to reduce the maximum values of track shift forces. A mathematical model of the railway vehicle incorporating the active control device has been developed and used to optimise control strategies and hardware set-up of the active device and to estimate the increase in operating performances with respect to a conventional passive vehicle. The active control device has then been mounted on an ETR470 railway vehicle, and its performances have been evaluated during in-line tests in both straight and curved tracks.     

Railway ground vibrations induced by wheel and rail singular defects

Railway local irregularities are a growing source of ground-borne vibration and can cause negative environmental impacts, particularly in urban areas. Therefore, this paper analyses the effect of railway track singular defects (discontinuities) on ground vibration generation and propagation. A vehicle/track/soil numerical railway model is presented, capable of accurately predicting vibration levels. The prediction model is composed of a multibody vehicle model, a flexible track model and a finite/infinite element soil model. Firstly, analysis is undertaken to assess the ability of wheel/rail contact models to accurately simulate the force generation at the wheel/rail contact, in the presence of a singular defect. It is found that, although linear contact models are sufficient for modelling ground vibration on smooth tracks, when singular defects are present higher accuracy wheel/rail models are required. Furthermore, it is found that the variation in wheel/rail force during the singular defect contact depends on the track flexibility, and thus requires a fully coupled vehicle/track/foundation model. Next, a parametric study of ground vibrations generated by singular rail and wheel defects is undertaken. Six shapes of discontinuity are modelled, representing various defect types such as transition zones, switches, crossings, rail joints and wheel flats. The vehicle is modelled as an AM96 train set and it is found that ground vibration levels are highly sensitive to defect height, length and shape.     

Development of a new time domain-based algorithm for train detection and axle counting

This paper presents an innovative train detection algorithm, able to perform the train localisation and, at the same time, to estimate its speed, the crossing times on a fixed point of the track and the axle number. The proposed solution uses the same approach to evaluate all these quantities, starting from the knowledge of generic track inputs directly measured on the track (for example, the vertical forces on the sleepers, the rail deformation and the rail stress). More particularly, all the inputs are processed through cross-correlation operations to extract the required information in terms of speed, crossing time instants and axle counter. This approach has the advantage to be simple and less invasive than the standard ones (it requires less equipment) and represents a more reliable and robust solution against numerical noise because it exploits the whole shape of the input signal and not only the peak values. A suitable and accurate multibody model of railway vehicle and flexible track has also been developed by the authors to test the algorithm when experimental data are not available and in general, under any operating conditions (fundamental to verify the algorithm accuracy and robustness). The railway vehicle chosen as benchmark is the Manchester Wagon, modelled in the Adams VI-Rail environment. The physical model of the flexible track has been implemented in the Matlab and Comsol Multiphysics environments. A simulation campaign has been performed to verify the performance and the robustness of the proposed algorithm, and the results are quite promising. The research has been carried out in cooperation with Ansaldo STS and ECM Spa.     

Study of the post-derailment safety measures on low-speed derailment tests

Prevention of train from derailment is the most important issue for the railway system. Keeping derailed vehicle close to the track centreline is beneficial to minimise the severe consequences associated with derailments. In this paper, the post-derailment safety measures are studied based on low-speed derailment tests. Post-derailment devices can prevent deviation of the train from the rail by catching the rail, and they are mounted under the axle box. Considering the different structures of vehicles, both trailer and motor vehicles are equipped with the safety device and then separately used in low-speed derailment tests. In derailment tests, two kinds of track, namely the CRTS-I slab ballastless track and the CRTS-II bi-block sleeper ballastless track, are adopted to investigate the effect of the track types on the derailment. In addition, the derailment speed and the weight of the derailed vehicle are also taken into account in derailment tests. The test results indicate that the post-derailment movement of the vehicle includes running and bounce. Reducing the derailment speed and increasing the weight of the head of the train are helpful to reduce the possibility for derailments. For the CRTS-I slab ballastless track, the safety device can prevent trailer vehicles from deviating from the track centreline. The gearbox plays an important role in controlling the lateral displacement of motor vehicle after a derailment while the safety device contributes less to keep derailed motor vehicles on the track centreline. The lateral distance between the safety device and rails should be larger than 181.5?mm for protecting the fasteners system. And for the CRTS-II bi-block sleeper ballastless track, it helps to decrease the post-derailment distance due to the longitudinal impacts with sleepers. It can also restrict the lateral movement of derailed vehicle due to the high shoulders. The results suggest that, CRTS-II bi-block sleeper ballastless track should be widely used in derailment prone areas.     

六自由度汽车运动模拟器机构的位置姿态误差分析

六自由度汽车运动模拟器是可进行汽车驾驶逼真模拟的训练和研究用设备。本文利用微分平移和微分放置变换方法，通过误差传递矩阵的求解来探讨模拟器运动台主要误差源与运动台位置姿态误差之间的关系，建立了六自由度模拟器运动台的位置姿态误差模型。     

Evaluation of odometry algorithm performances using a railway vehicle dynamic model

In modern railway Automatic Train Protection and Automatic Train Control systems, odometry is a safety relevant on-board subsystem which estimates the instantaneous speed and the travelled distance of the train; a high reliability of the odometry estimate is fundamental, since an error on the train position may lead to a potentially dangerous overestimation of the distance available for braking. To improve the odometry estimate accuracy, data fusion of different inputs coming from a redundant sensor layout may be used. Simplified two-dimensional models of railway vehicles have been usually used for Hardware in the Loop test rig testing of conventional odometry algorithms and of on-board safety relevant subsystems (like the Wheel Slide Protection braking system) in which the train speed is estimated from the measures of the wheel angular speed. Two-dimensional models are not suitable to develop solutions like the inertial type localisation algorithms (using 3D accelerometers and 3D gyroscopes) and the introduction of Global Positioning System (or similar) or the magnetometer. In order to test these algorithms correctly and increase odometry performances, a three-dimensional multibody model of a railway vehicle has been developed, using Matlab-Simulink?, including an efficient contact model which can simulate degraded adhesion conditions (the development and prototyping of odometry algorithms involve the simulation of realistic environmental conditions). In this paper, the authors show how a 3D railway vehicle model, able to simulate the complex interactions arising between different on-board subsystems, can be useful to evaluate the odometry algorithm and safety relevant to on-board subsystem performances.     

Robust control and actuator dynamics compensation for railway vehicles

A robust controller is designed for active steering of a high speed train bogie with solid axle wheel sets to reduce track irregularity effects on the vehicle’s dynamics and improve stability and curving performance. A half-car railway vehicle model with seven degrees of freedom equipped with practical accelerometers and angular velocity sensors is considered for the H_∞ control design. The controller is robust against the wheel/rail contact parameter variations. Field measurement data are used as the track irregularities in simulations. The control force is applied to the vehicle model via ball-screw electromechanical actuators. To compensate the actuator dynamics, the time delay is identified online and is used in a second-order polynomial extrapolation carried out to predict and modify the control command to the actuator. The performance of the proposed controller and actuator dynamics compensation technique are examined on a one-car railway vehicle model with realistic structural parameters and nonlinear wheel and rail profiles. The results showed that for the case of nonlinear wheel and rail profiles significant improvements in the active control performance can be achieved using the proposed compensation technique.     

A semi-active control suspension system for railway vehicles with magnetorheological fluid dampers

The high-speed train has achieved great progress in the last decades. It is one of the most important modes of transportation between cities. With the rapid development of the high-speed train, its safety issue is paid much more attention than ever before. To improve the stability of the vehicle with high speed, extra dampers (i.e. anti-hunting damper) are used in the traditional bogies with passive suspension system. However, the curving performance of the vehicle is undermined due to the extra lateral force generated by the dampers. The active suspension systems proposed in the last decades attempt to solve the vehicle steering issue. However, the active suspension systems need extra actuators driven by electrical power or hydraulic power. There are some implementation and even safety issues which are not easy to be overcome. In this paper, an innovative semi-active controlled lateral suspension system for railway vehicles is proposed. Four magnetorheological fluid dampers are fixed to the primary suspension system of each bogie. They are controlled by online controllers for enhancing the running stability on the straight track line on the one hand and further improving the curving performance by controlling the damper force on the other hand. Two control strategies are proposed in the light of the pure rolling concept. The effectiveness of the proposed strategies is demonstrated by SIMPACK and Matlab co-simulation for a full railway vehicle with two conventional bogies.     

遂渝高速铁路无砟轨道砂浆换填支撑方案研究

无砟轨道具有良好的力学性能,在高速铁路上得到了广泛应用,但随着运营时间及运量的增长,无砟轨道砂浆层偶有出现离析、破损现象,影响了线路质量和列车运行的平稳性。针对遂渝高速铁路纵连板式无砟轨道,在不影响列车运行的情况下,对砂浆层进行换填的不同轨道板支撑方案进行了分析比较,结果表明:采用尺寸为50mm×100mm×100mm的6个混凝土块支撑方案较佳。     

Train–track–bridge dynamic interaction: a state-of-the-art review

ABSTRACT

Train–track–bridge dynamic interaction is a fundamental concern in the field of railway engineering, which plays an extremely important role in the optimal design of railway bridges, especially in high-speed railways and heavy-haul railways. This paper systematically presents a state-of-the-art review of train–track–bridge dynamic interaction. The evolution process of train–bridge dynamic interaction model is described briefly, from the simplest moving constant force model to the sophisticated train–track–bridge dynamic interaction model (TTBDIM). The modelling methodology of the key elements in the TTBDIM is systematically reviewed, including the train, the track, the bridge, the wheel–rail contact, the track–bridge interaction, the system excitation and the solution algorithm. The significance of detailed track modelling in the whole system is highlighted. The experimental research and filed test focusing on modelling validation, safety assessment and long-term performance investigation of the train–track–bridge system are briefly presented. The practical applications of train–track–bridge dynamic interaction theory are comprehensively discussed in terms of the system dynamic performance evaluation, the system safety assessment and train-induced environmental vibration and noise prediction. The guidance is provided on further improvement of the train–track–bridge dynamic interaction model and the challenging research topics in the future.     

Theoretical and experimental excitation force spectra for railway-induced ground vibration: vehicle–track–soil interaction,irregularities and soil measurements

Excitation force spectra are necessary for a realistic prediction of railway-induced ground vibration. The excitation forces cause the ground vibration and they are themselves a result of irregularities passed by the train. The methods of the related analyses – the wavenumber integration for the wave propagation in homogeneous or layered soils, the combined finite-element boundary-element method for the vehicle–track–soil interaction – have already been presented and are the base for the advanced topic of this contribution. This contribution determines excitation force spectra of railway traffic by two completely different methods. The forward analysis starts with vehicle, track and soil irregularities, which are taken from literature and axle-box measurements, calculates the vehicle–track interaction and gets theoretical force spectra as the result. The second method is a backward analysis from the measured ground vibration of railway traffic. A calculated or measured transfer function of the soil is used to determine the excitation force spectrum of the train. A number of measurements of different soils and different trains with different speeds are analysed in that way. Forward and backward analysis yield the same approximate force spectra with values around 1 kN for each axle and third of octave.     

Probabilistic assessment of railway vehicle-curved track systems considering track random irregularities

The randomness of track irregularities directly leads to the random vibration of the vehicle–track systems. To assess the dynamic performance of a railway system in more comprehensive and practical ways, a framework for probabilistic assessment of vehicle-curved track systems is developed by effectively integrating a vehicle–track coupled model (VTCM), a track irregularity probabilistic model (TIPM) with a probability density evolution method (PDEM). In VTCM, the railway vehicle and the curved track are coupled by the nonlinear wheel–rail interaction forces, and through TIPM, the ergodic properties of random track irregularities on amplitudes, wavelengths and probabilities can be properly considered in the dynamic calculations. Lastly, PDEM, a newly developed method for solving probabilistic transmissions between stochastic excitations and deterministic dynamic responses, is introduced to this probabilistic assessment model. Numerical examples validate the correctness and practicability of the proposed models. In this paper, the results of probabilistic assessment are presented to illustrate the dynamic behaviours of a high-speed railway vehicle subject to curved tracks with various radii, and to demonstrate the importance of considering the actual status of wheel–rail contacts and curve negotiation effects in vehicle-curved track interactions.     

Sensitivity of train stochastic dynamics to long-term evolution of track irregularities

The influence of the track geometry on the dynamic response of the train is of great concern for the railway companies, because they have to guarantee the safety of the train passengers in ensuring the stability of the train. In this paper, the long-term evolution of the dynamic response of the train on a stretch of the railway track is studied with respect to the long-term evolution of the track geometry. The characterisation of the long-term evolution of the train response allows the railway companies to start off maintenance operations of the track at the best moment. The study is performed using measurements of the track geometry, which are carried out very regularly by a measuring train. A stochastic model of the studied stretch of track is created in order to take into account the measurement uncertainties in the track geometry. The dynamic response of the train is simulated with a multibody software. A noise is added in output of the simulation to consider the uncertainties in the computational model of the train dynamics. Indicators on the dynamic response of the train are defined, allowing to visualize the long-term evolution of the stability and the comfort of the train, when the track geometry deteriorates.     

Dynamic stability of forklift trucks in cornering situations: parametrical analysis using a driving simulator

This paper describes the examination of the vehicle dynamics and stability of four-wheeled forklift trucks (FLTs) in cornering situations. Cornering at excessive speed is one major reason for fatal accidents with forklifts caused by lateral tipover. In order to increase the lateral stability of this kind of working machinery, the influence of certain important design properties has been studied using an appropriate vehicle simulation model and a driving simulator. The simulation model is based on a multi-body system approach and includes submodels for the propulsion system and the tyres. The driving behaviour of the operator has not been modelled. Instead, a driving simulator has been built up and a real human driver was employed for ensuring adequate and realistic model input. As there have not been any suitable standardised test manoeuvres available for FLTs, a new driving test has been developed to assess the lateral stability. This test resembles the well-known J turn/Fishhook turn, but includes a more dynamic counter-steering action. Furthermore, the dimensions of the test track are defined. Therefore, the test is better adapted to the driving dynamics of forklifts and reflects the real driver behaviour more closely. Finally, a parametrical study has been performed, examining the influence of certain important technical properties of the truck such as the maximum speed, the position of centre of gravity, rear axle design features and tyre properties. The results of this study may lead to a better understanding of the vehicle dynamics of forklifts and facilitate goal-oriented design improvements.     

Establishment and verification of three-dimensional dynamic model for heavy-haul train–track coupled system

For the long heavy-haul train, the basic principles of the inter-vehicle interaction and train–track dynamic interaction are analysed firstly. Based on the theories of train longitudinal dynamics and vehicle–track coupled dynamics, a three-dimensional (3-D) dynamic model of the heavy-haul train–track coupled system is established through a modularised method. Specifically, this model includes the subsystems such as the train control, the vehicle, the wheel–rail relation and the line geometries. And for the calculation of the wheel–rail interaction force under the driving or braking conditions, the large creep phenomenon that may occur within the wheel–rail contact patch is considered. For the coupler and draft gear system, the coupler forces in three directions and the coupler lateral tilt angles in curves are calculated. Then, according to the characteristics of the long heavy-haul train, an efficient solving method is developed to improve the computational efficiency for such a large system. Some basic principles which should be followed in order to meet the requirement of calculation accuracy are determined. Finally, the 3-D train–track coupled model is verified by comparing the calculated results with the running test results. It is indicated that the proposed dynamic model could simulate the dynamic performance of the heavy-haul train well.     

Dynamics of the railway track and the underlying soil: the boundary-element solution,theoretical results and their experimental verification

A combined finite-element boundary-element method is presented in detail to calculate the dynamic interaction of the railway track and the underlying soil. A number of results are shown for ballasted and slab track, demonstrating the influence of the stiffness of the soil and the rail pads on the vertical compliance of the track. The compliance of the track is combined with a simple model of the vehicle giving the transfer function of vehicle–track interaction. An experimental verification of the theoretical results is achieved by harmonic and impulse excitation with and without static (train-) load and by combined measurements of train–track–soil interaction. A clear vehicle–track resonance is found for the slab track with elastic rail pads and for higher frequencies at highspeed traffic, the dynamic axle loads due to sleeper passage are reduced.     

On the interest of integrating vehicle dynamics for the ground propagation of vibrations: the case of urban railway traffic

This paper presents a complete numerical model for studying the vertical dynamics of the vehicle/track interaction and its impact on the surrounding soil, with the emphasis on vehicle modelling. A decoupling between the track and the soil is proposed, due to the difficulty of considering all the subsystem components. The train/track model is based on a multibody model (for the vehicle) and a finite element model (for the track). The soil is modelled using an infinite/finite element approach. Simulations of both models are carried out in the time domain, which is better able to simulate the propagation of the vibration waves and to take into account the possible nonlinearity of a component. The methodology is applied in the case of an urban tram track and validated with the available experimental data. Models for the tram, the track and the soil are described. Results from the complete model of the vehicle and a simple model, based on an axle load, are compared with experimental results and the benefits of a complete model in the simulation of the ground vibration propagation induced by railway vehicles are demonstrated. Moreover, a parametric study of the vehicle wheel type is conducted, which shows the advantage of a resilient wheel, for various rail defects.