搅拌工具轴肩和搅拌头轮廓对铝合金搅拌摩擦焊的影响一对比研究(英文)

In marine application,marine grade steel is generally used for haul and superstructures.However,aluminum has also become a good choice due to its lightweight qualities,while rusting of aluminum is minimal compared to steel.In this paper a study on friction stir welding of aluminum alloys was presented.The present investigation deals with the effects of different friction stir welding tool geometries on mechanical strength and the microstructure properties of aluminum alloy welds.Three distinct tool geometries with different types of shoulder and tool probe profiles were used in the investigation according to the design matrix.The effects of each tool shoulder and probe geometry on the weld was evaluated.It was also observed that the friction stir weld tool geometry has a significant effect on the weldment reinforcement,microhardness,and weld strength.     

12毫米厚铝合金板的搅拌摩擦焊研究(英文)

Most of the investigations regarding friction stir welding(FSW)of aluminum alloy plates have been limited to about 5 to 6mm thick plates.In prior work conducted the various aspects concerning the process parameters and the FSW tool geometry were studied utilizing friction stir welding of 12 mm thick commercial grade aluminum alloy.Two different simple-tomanufacture tool geometries were used.The effect of varying welding parameters and dwell time of FSW tool on mechanical properties and weld quality was examined.It was observed that in order to achieve a defect free welding on such thick aluminum alloy plates,tool having trapezoidal pin geometry was suitable.Adequate tensile strength and ductility can be achieved utilizing a combination of high tool rotational speed of about 2000 r/min and low speed of welding around 28 mm/min.At very low and high dwell time the ductility of welded joints are reduced significantly.     

SAW焊接型剖面预报的模糊逻辑系统开发(英文)

A fuzzy model was presented to predict the weldment shape profile of submerged arc welds(SAW) including the shape of heat affected zone(HAZ).The SAW bead-on-plates were welded by following a full factorial design matrix.The design matrix consisted of three levels of input welding process parameters.The welds were cross-sectioned and etched,and the zones were measured.A mapping technique was used to measure the various segments of the weld zones.These mapped zones were used to build a fuzzy logic model.The membership functions of the fuzzy model were chosen for the accurate prediction of the weld zone.The fuzzy model was further tested for a set of test case data.The weld zone predicted by the fuzzy logic model was compared with the experimentally obtained shape profiles and close agreement between the two was noted.The mapping technique developed for the weld zones and the fuzzy logic model can be used for on-line control of the SAW process.From the SAW fuzzy logic model an estimation of the fusion and HAZ can also be developed.     

纵向弯矩下材料随机特性对复合材料船体可靠性的影响

The effects of stochastic characteristics of materials on the reliability of ship hulls made of composite materials under longitudinal moment were extensively studied using reliability and sensitivity calculations of a composite ship hull which was sagging.The reliability indices and failure probabilities of the ship in three kinds of failure modes (buckling,material failure,and ultimate collapse) were calculated by the surface response method and JC method.The importance factors of random variables in stochastic models,such as the model errors in predicting the ultimate longitudinal strength of ship and the longitudinal bending moment that the ship withstands,as well as the stochastic characteristics of materials in the models used,were calculated.Then,the effects of these random variables,including the stochastic characteristics of materials on the reliability index and the failure probability of ships which were sagging,were discussed with their importance factors.The results show that the effects of stochastic characteristics of materials on the reliability of ship hulls made of composite materials should be considered during the reliability assessment of composite ships.Finally,some conclusions and recommendations were given for high-speed ship design and safety assessment.     

Calculation of hydrodynamics for semi-submersibles based on NURBS

Accurate hydrodynamic calculations for semi-submersibles are critical to support modern rapid exploration and extraction of ocean resources. In order to speed hydrodynamic calculations, lines modeling structures were separated into structural parts and then fitted to Non-uniform Rational B-spline （NURBS）. In this way, the bow and stern section lines were generated. Modeling of the intersections of the parts was then done with the universal modeling tool MSC.Patran. Mesh was gererated on the model in order to obtain points of intersection on the joints, and then these points were fitted to NURBS. Next, the patch representation method was adopted to generate the meshes of wetted surfaces and interior free surfaces. Velocity potentials on the surfaces were calculated separately, on basis of which the irregular frequency effect was dealt with in the calculation of hydrodynamic coefficients. Finally, the motion response of the semi-submersible was calculated, and in order to improve calculations of vertical motion, a damping term was affixed in the vertical direction. The results show that the above methods can generate fine mesh accurately representing the wetted surface of a semi-submersible and thus improve the accuracy of hydrodynamic calculations.     

采用遗传算法进行球鼻艏优化的流体动力计算(英文)

Computational fluid dynamics(CFD) plays a major role in predicting the flow behavior of a ship.With the development of fast computers and robust CFD software,CFD has become an important tool for designers and engineers in the ship industry.In this paper,the hull form of a ship was optimized for total resistance using CFD as a calculation tool and a genetic algorithm as an optimization tool.CFD based optimization consists of major steps involving automatic generation of geometry based on design parameters,automatic generation of mesh,automatic analysis of fluid flow to calculate the required objective/cost function,and finally an optimization tool to evaluate the cost for optimization.In this paper,integration of a genetic algorithm program,written in MATLAB,was carried out with the geometry and meshing software GAMBIT and CFD analysis software FLUENT.Different geometries of additive bulbous bow were incorporated in the original hull based on design parameters.These design variables were optimized to achieve a minimum cost function of "total resistance".Integration of a genetic algorithm with CFD tools proves to be effective for hull form optimization.     

Ignition models and simulation of solid propellant of thermodynamic undersea vehicle

The starting characteristics of thermodynamic undersea vehicle systems are determined by the geometry, size and combustion area of solid propellants, which directly effect liquid propellant pipeline design. It is necessary to establish accurate burning models for solid propellants. Based on combustion models using powder rings and two different solid ignition grains, namely star-shaped ignition grains and stuffed ignition grains, a mathematic model of the ignition process of the propulsion system was built. With the help of Matlab, a series of calculations were made to determine the effects of different grains on ignition characteristics. The results show that stuffed ignition grain is best suited to be the ignition grain of a thermodynamic undersea vehicle system.     

船首形状对自由液面水下航行体阻力影响的试验研究（英文）

In this paper, towing tank experiments are conducted to study the behavior of flow on a model of the underwater vehicle with various shapes of bows, i.e. tango and standard bows in free surface motion tests. The total resistances for different Froude numbers are considered experimentally. The towing tank is equipped with a trolley that can operate in through 0.05–6 m/s speed with ±0.02 m/s accuracy. Furthermore, the study is done on hydrodynamic coefficients i.e. total, residual and friction resistance coefficients, and the results are compared. Finally, the study on flow of wave fields around bows is done and wave filed around two bows are compared. The Froude number interval is between 0.099 and 0.349. Blockage fraction for the model is fixed to 0.005 3. The results showed that the residual resistance of the standard bow in 0.19 to 0.3 Froude number is more than the tango bow in surface motion which causes more total resistance for the submarine. Finally, details of wave generated by the bow are depicted and the effects of flow pattern on resistance drag are discussed.     

质量比对于柔性圆柱体流激振动的影响（英文）

The effect of the mass ratio on the flow-induced vibration(FIV) of a flexible circular cylinder is experimentally investigated in a towing tank. A Tygon tube with outer and inner diameters of 7.9 mm and 4.8 mm, respectively, was employed for the study. The tube was connected to a carriage and towed from rest to a steady speed up to 1.6 m/s before slowing down to rest again over a distance of 1.6 m in still water. Reynolds number based on the cylinder's outer diameter was 800–13,000, and the reduced velocity(velocity normalized by the cylinder's natural frequency and outer diameter) spanned from 2 to 25. When connected, the cylinder was elongated from 420 mm to 460 mm under an axial pre-tension of 11 N. Based on the cylinder's elongated length, the aspect ratio(ratio of the cylinder's length to outer diameter) was calculated as 58. Three mass ratios(ratio of the cylinder's structural mass to displaced fluid mass, m*) of 0.7, 1.0, and 3.4 were determined by filling the cylinder's interior with air, water, and alloy powder(nickel-chromium-boron matrix alloy), respectively. An optical method was adopted for response measurements. Multi-frequency vibrations were observed in both in-line(IL) and cross-flow(CF) responses; at high Reynolds number, vibration modes up to the 3rd one were identified in the CF response. The mode transition was found to occur at a lower reduced velocity for the highest tested mass ratio. The vibration amplitude and frequency were quantified and expressed with respect to the reduced velocity. A significant reduced vibration amplitude was found in the IL response with increasing mass ratios, and only initial and upper branches existed in the IL and CF response amplitudes. The normalized response frequencies were revealed to linearly increase with respect to the reduced velocity, and slopes for linear relations were found to be identical for the three cases tested.     

矩形水箱中模拟浅水晃荡的不同湍流模型性能研究（英文）

Liquid sloshing is a common phenomenon in the transportation of liquid-cargo tanks. Liquid waves lead to fluctuating forces on the tank walls. If these fluctuations are not predicted or controlled, for example, by using baffles, they can lead to large forces and momentums. The volume of fluid(VOF) two-phase numerical model in Open FOAM open-source software has been widely used to model the liquid sloshing. However, a big challenge for modeling the sloshing phenomenon is selecting a suitable turbulence model. Therefore, in the present study, different turbulence models were studied to determine their sloshing phenomenon prediction accuracies. The predictions of these models were validated using experimental data. The turbulence models were ranked by their mean error in predicting the free surface behaviors. The renormalization group(RNG) k–ε and the standard k–ωmodels were found to be the best and worst turbulence models for modeling the sloshing phenomena, respectively; moreover, the SST k–ω model and v2-f k-ε results were very close to the RNG k–ε model result.     

铝合金表面状态对搅拌摩擦焊接头组织和性能的影响

研究了铝合金表面状态对搅拌摩擦焊焊接接头组织和性能的影响。试验结果表明:试板表面油污的存在使得焊接接头强度下降为母材的60%左右,同时显著降低接头的塑性;试板表面的氧化膜和油污还会造成焊核区及焊缝前进侧的残余间混结合线缺陷。对焊接接头拉伸断口进行扫描电镜观察发现:拉伸试样的断口中存在油污和A l2O3的聚集物,这些聚集物会成为拉伸时的裂纹源。断口和力学性能综合分析表明:铝合金表面的油污和氧化膜都会降低搅拌摩擦焊接头的强度和塑性。     

船用铝合金角接的固定轴肩搅拌摩擦焊焊具设计研究

针对船舶常用的5系与6系铝合金的角接开展目定轴肩搅拌摩擦焊的焊具设计研究,对焊具材料的选择及热处理工艺、轴肩和搅拌针的结构型式以及两者间的配合方式等展开了分析研究.     

LF21铝合金厚板搅拌摩擦焊接接头微观组织研究

针对14 mm厚的LF21铝合金,采用搅拌摩擦焊进行焊接,焊后对接头的宏观形貌、微观组织和接头不同区域的显微硬度进行分析.实验结果表明:在焊接速度v为200mm*min-1,转速ω为1200rad*min-1时,焊缝成型较美观,焊缝内部无空洞、裂纹等缺陷.显微组织观察发现焊核区的组织为再结晶等轴晶粒,晶粒明显细化;热机械影响区组织由原始母材细纤维组织转变为具有一定弧度的弯曲粗纤维组织;热影响区范围较窄,晶粒与母材相似,但出现了晶粒粗化现象.显微硬度实验发现,焊缝中层和上层的显微硬度较高,而下层较低.     

国内铝合金焊缝PAUT技术应用现状

随着铝合金材料的普及使用，作为先进数字化检测手段的相控阵超声波检测(Phased Array Ultrasonic Testing, PAUT)技术应用备受关注。近年来，在先进超声波技术发展和应用需求结合下，陆续开展的相关试验研究为铝合金搅拌摩擦焊焊缝PAUT技术提供指导和规范引领，并形成相关行业应用标准。铝合金气体保护焊PAUT技术的应用需求逐渐显现，但相关研究和标准尚在起步阶段。梳理国内铝合金焊缝PAUT技术应用现状，可为推动铝合金焊缝PAUT技术研究、扩展应用场景提供技术基础。     

搅拌摩擦焊在船用铝合金结构中的应用

介绍搅拌摩擦焊的原理及特点,根据铝合金作为造船材料的优点,分析船用铝合金采用搅拌摩擦焊的优势,探讨铝合金搅拌摩擦焊在船体结构中的应用,指出今后搅拌摩擦焊技术的研究重点将是对搅拌头进行改进与创新。     

铝合金搅拌摩擦焊温度场的数值模拟

为了研究搅拌摩擦焊在焊接过程中温度场的变化情况，文中根据摩擦学原理，建立了搅拌摩擦焊热输入的数学模型，利用ANSYS有限元分析软件计算出瞬态温度场分布，并得到了试板上任意一点温度随时间的变化曲线。通过将计算结果与实验值比较，验证了计算结果的正确性。结果表明：搅拌摩擦焊是一种固态焊接方法，而且搅拌头前面的高温区域要比后方窄；在板厚方向上，温度是由表面向底面依次降低的；对于与焊缝中心等距离的点，后方比前方达到的温度最高值要稍高。     

旋转速度对复合搅拌摩擦点焊接头成形及抗剪力的影响

采用复合搅拌摩擦点焊的方法对2mm LF21铝合金薄板进行焊接,测试了不同旋转速度下的焊接接头的抗剪力,并观察和分析了点焊接头的成形及微观组织。结果表明:当其他参数一定时,接头的抗剪力在旋转速度为1200 r/m in时达到最大值3.47 kN,同时得到表面光亮、成形美观的焊点;显微试验结果表明复合搅拌摩擦点焊接头塑性环区和热机械影响区均发生了强烈的金属塑性流动,其中塑性环区的晶粒尺寸细小、组织致密。