Active Roll Control for Passenger Cars

SUMMARY

The development of a mathematical model of a limited bandwidth hydro-pneumatic suspension that is incorporated into a vehicle handling model is described. The combined model is used to evaluate a suitable control strategy for eliminating body roll during a cornering manoeuvre. The philosophy behind the roll control strategy has been to use feedback measurements of the body motions which do not compromise the ride control. A study of the influence of the position of the body motion feedback transducer on the effectiveness of the system to reduce the body roll is presented. Non-linear modelling of the suspension components for a 0.8g cornering manoeuvre has revealed performance limitations. Conclusions are drawn as to the effectiveness of the control scheme.     

Roll stabilisation of road vehicles using a variable stiffness suspension system

A variable stiffness architecture is used in the suspension system to counteract the body roll moment, thereby enhancing the roll stability of the vehicle. The variation of stiffness concept uses the ‘reciprocal actuation’ to effectively transfer energy between a vertical traditional strut and a horizontal oscillating control mass, thereby improving the energy dissipation of the overall suspension. The lateral dynamics of the system is developed using a bicycle model. The accompanying roll dynamics are also developed and validated using experimental data. The positions of the left and right control masses are sequentially allocated to reduce the effective body roll and roll rate. Simulation results show that the resulting variable stiffness suspension system has more than 50% improvement in roll response over the traditional constant stiffness counterparts. The simulation scenarios examined is the fishhook manoeuvre.     

Coordinated control strategies for active steering,differential braking and active suspension for vehicle stability,handling and safety improvement

ABSTRACT

In this paper, a coordinated control strategy is proposed to provide an effective improvement in handling stability of the vehicle, safety, and comfortable ride for passengers. This control strategy is based on the coordination among active steering, differential braking, and active suspension systems. Two families of controllers are used for this purpose, which are the high order sliding mode and the backstepping controllers. The control strategy was tested on a full nonlinear vehicle model in the environment of MATLAB/Simulink. Rollover avoidance and yaw stability control constraints have been considered. The control system mainly focuses on yaw stability control. When rollover risk is detected, the proposed strategy controls the roll dynamics to decrease rollover propensity. Simulation results for two different critical driving scenarios, the first one is a double lane change and the other one is a J-turn manoeuvre, show the effectiveness of the coordination strategy in stabilising the vehicle, enhancing handling and reducing rollover propensity.     

Development and Simulation of a Novel Roll Control System for the Interconnected Hydragas® Suspension

The design of passive suspension systems using conventional springs and dampers is limited by the need to compromise between vehicle ride and handling functions. The Interconnected Hydragas Suspension fitted to the current Rover 100 series partially allays this compromise by reducing the vehicle pitch stiffness witfiout affecting the bounce and roll stiffnesses. However, the vehicle body is still subject to roll during cornering manoeuvres. This paper outlines the development and simulation of a sealed low bandwidth active roll control suspension based on the existing Interconnected Hydragas System. Following a brief explanation of the Hydragas suspension operating principle die paper outlines the design of a fluid displacer or 'shuttle'. This shuttle enables control over body roll during manoeuvres by displacing fluid from one side of the car to the other. Care is taken to ensure low power consumption whilst the sealed nature of the fluid based suspension units guarantee reliable operation without leakage. Using computer simulation, the system performance is predicted and compared with experimental measurements. It is shown that roll during manoeuvres can be reduced or eliminated using a minimum of hydraulic components with only moderate power consumption and cost.     

Application of Aerodynamic Actuators to Improve Vehicle Handling

This exploratory study considers applications of active aerodynamic devices for suppressing parasitic motion and for improving the response of vehicles to steering, within the scope of the linear dynamic behaviour. A three DOF linear model is chosen to describe the side slip, yaw and roll motion of a baseline front-wheel steered vehicle. The improvements in performance of the base-line vehicle that are achievable by the application of direct yaw and roll moments are determined when either an open loop control pre-filter or a state feedback control law based on LQR design is applied. Unlike the former control, the state feedback control is unable to make the body side-slip angle vanish. The feedback control performance of each of the two moment actuators has been examined separately and then jointly. The advantages of combining the open loop and feedback dual actuator configurations are demonstrated using the two-degree of freedom control scheme. It is found that the scheme yields a spectacular performance but demands unreasonably large moments from the actuators in the context of available aerodynamic forces. On the other hand, the demand on direct yaw and roll moment of actuators is modest when the actuators are controlled using the LQR feedback only and if the control design is used to track a desired yaw rate trajectory and simultaneously to reduce the parasitic rolling motion. Significant improvements in handling and dynamic stability of a base-line vehicle can be achieved by aerodynamically generated direct yaw and roll actuator moments provided the target control performance is reasonable. The configurations of aerodynamic actuators considered are feasible for improving vehicle handling in cornering on motorways but more work remains to be done to explore alternative aerodynamic configurations that give rise to less side effects and higher lift coefficients.     

Application of Aerodynamic Actuators to Improve Vehicle Handling

This exploratory study considers applications of active aerodynamic devices for suppressing parasitic motion and for improving the response of vehicles to steering, within the scope of the linear dynamic behaviour. A three DOF linear model is chosen to describe the side slip, yaw and roll motion of a baseline front-wheel steered vehicle. The improvements in performance of the base-line vehicle that are achievable by the application of direct yaw and roll moments are determined when either an open loop control pre-filter or a state feedback control law based on LQR design is applied. Unlike the former control, the state feedback control is unable to make the body side-slip angle vanish. The feedback control performance of each of the two moment actuators has been examined separately and then jointly. The advantages of combining the open loop and feedback dual actuator configurations are demonstrated using the two-degree of freedom control scheme. It is found that the scheme yields a spectacular performance but demands unreasonably large moments from the actuators in the context of available aerodynamic forces. On the other hand, the demand on direct yaw and roll moment of actuators is modest when the actuators are controlled using the LQR feedback only and if the control design is used to track a desired yaw rate trajectory and simultaneously to reduce the parasitic rolling motion. Significant improvements in handling and dynamic stability of a base-line vehicle can be achieved by aerodynamically generated direct yaw and roll actuator moments provided the target control performance is reasonable. The configurations of aerodynamic actuators considered are feasible for improving vehicle handling in cornering on motorways but more work remains to be done to explore alternative aerodynamic configurations that give rise to less side effects and higher lift coefficients.     

Additional 4WS and Driver Interaction

This investigation is based on a complex 4-wheel vehicle model of a passenger car that includes steering system and drive train. The tyre properties are described for all possible combined longitudinal and lateral slip values and for arbitrary friction conditions. The active part is an additional steering system of all 4 wheels, additionally to the driver's steering wheel angle input. Three control levels are used for the driver model that thereby can follow a given trajectory or avoid an obstacle.

The feedback control of the additional 4 wheel steering is based on an observer which can also have adaptive characteristics. Moreover a virtual vehicle model in a feedforward scheme can provide desired steering characteristics.

To get information for critical situations a cornering manoeuvre with sudden u-split conditions is simulated. Further a similar manoeuvre is used to evaluate the reentry in a high friction area from low friction conditions. And finally the performance of the controller is shown in a severe lane change manoeuvre.     

Active Roll Control of Single Unit Heavy Road Vehicles

Summary Strategies are investigated for controlling active anti-roll systems in single unit heavy road vehicles, so as to maximise roll stability. The achievable roll stability improvements that can be obtained by applying active anti-roll torques to truck suspensions are discussed. Active roll control strategies are developed, based on linear quadratic controllers. It is shown that an effective controller can be designed using the LQG approach, combined with the loop transfer recovery method to ensure adequate stability margins. A roll controller is designed for a torsionally flexible single unit vehicle, and the vehicle response to steady-state and transient cornering manoeuvres is simulated. It is concluded that roll stability can be improved by between 26% and 46% depending on the manoeuvre. Handling stability is also improved significantly.     

Level and attitude control of the active suspension system with integral and derivative action

A 7-DOF full-car model with optimal active control suspension is utilized to evaluate the vehicle dynamic performances which are achieved through proposed controllers. The optimal controller, which includes the integral action for the suspension deflection, considerably improves the attitude control of a vehicle because the rolling and pitching motion in cornering and braking maneuvers are reduced, respectively. In the viewpoint of level control, the integral control acting on the suspension deflection results in the zero steady-state deflection in response to static body forces and ramp road input. The dynamic characteristics of the suspension control system are evaluated in terms of time domain and frequency domain. The simulations in the time domain demonstrate the advantages of the active suspension system obtained by penalizing the integral and derivative of suspension deflections and the derivative of roll and pitch angles in the performance index. The frequency characteristic curves obtained by simulations regarding integral action or derivative action show the increase of both ride comfort and road-holding performances by maximizing the use of suspension deflections. The potential of derivative control is shown by the performances of the car traveling over a bump and braking.     

Additional 4WS and Driver Interaction

SUMMARY

This investigation is based on a complex 4-wheel vehicle model of a passenger car that includes steering system and drive train. The tyre properties are described for all possible combined longitudinal and lateral slip values and for arbitrary friction conditions. The active part is an additional steering system of all 4 wheels, additionally to the driver's steering wheel angle input. Three control levels are used for the driver model that thereby can follow a given trajectory or avoid an obstacle.

The feedback control of the additional 4 wheel steering is based on an observer which can also have adaptive characteristics. Moreover a virtual vehicle model in a feedforward scheme can provide desired steering characteristics.

To get information for critical situations a cornering manoeuvre with sudden u-split conditions is simulated. Further a similar manoeuvre is used to evaluate the reentry in a high friction area from low friction conditions. And finally the performance of the controller is shown in a severe lane change manoeuvre.     

Level and attitude control of the active suspension system with integral and derivative action

A 7-DOF full-car model with optimal active control suspension is utilized to evaluate the vehicle dynamic performances which are achieved through proposed controllers. The optimal controller, which includes the integral action for the suspension deflection, considerably improves the attitude control of a vehicle because the rolling and pitching motion in cornering and braking maneuvers are reduced, respectively. In the viewpoint of level control, the integral control acting on the suspension deflection results in the zero steady-state deflection in response to static body forces and ramp road input. The dynamic characteristics of the suspension control system are evaluated in terms of time domain and frequency domain. The simulations in the time domain demonstrate the advantages of the active suspension system obtained by penalizing the integral and derivative of suspension deflections and the derivative of roll and pitch angles in the performance index. The frequency characteristic curves obtained by simulations regarding integral action or derivative action show the increase of both ride comfort and road-holding performances by maximizing the use of suspension deflections. The potential of derivative control is shown by the performances of the car traveling over a bump and braking.     

Rollover mitigation for a heavy commercial vehicle

A heavy commercial vehicle has a high probability of rollover because it is usually loaded heavily and thus has a high center of gravity. An anti-roll bar is efficient for rollover mitigation, but it can cause poor ride comfort when the roll stiffness is excessively high. Therefore, active roll control (ARC) systems have been developed to optimally control the roll state of a vehicle while maintaining ride comfort. Previously developed ARC systems have some disadvantages, such as cost, complexity, power consumption, and weight. In this study, an ARC-based rear air suspension for a heavy commercial vehicle, which does not require additional power for control, was designed and manufactured. The rollover index-based vehicle rollover mitigation control scheme was used for the ARC system. Multi-body dynamic models of the suspension subsystem and the full vehicle were used to design the rear air suspension and the ARC system. The reference rollover index was tuned through lab tests. Field tests, such as steady state cornering tests and step steer tests, demonstrated that the roll response characteristics in the steady state and transient state were improved.     

Achieving anti-roll bar effect through air management in commercial vehicle pneumatic suspensions

ABSTRACT

This paper introduces the concept of managing air in commercial vehicle suspensions for reducing body roll. A conventional pneumatic suspension is re-designed to include higher-flow air hoses and dual levelling valves for improving the dynamic response of the suspension to the body roll, which commonly happens at relatively low frequencies. The improved air management allows air to get from the air tank to the airsprings quicker, and also changes the side-to-side suspension air pressure such that the suspension forces can more readily level the vehicle body, much in the same manner as an anti-roll bar (ARB). The results of a multi-domain simulation study in AMESim and TruckSim indicate that the proposed suspension configuration is capable of providing balanced airflow to the truck’s drive-axle suspensions, resulting in balanced suspension forces in response to single lane change and steady-state cornering steering maneuvers. The simulation results further indicate that a truck equipped with the reconfigured suspension experiences a uniform dynamic load sharing, smoother body motion (less roll angle), and improved handling and stability during steering maneuvers commonly occurring in commercial trucks during their intended use.     

Heavy duty vehicle rollover detection and active roll control

This paper presents the results of a comprehensive study on heavy-duty vehicle (HDV) roll stability improvement technology. The proposed rollover threat warning system uses the real-time dynamic model-based time-to-rollover (TTR) metric as a basis for online rollover detections. Its feasibility for implementation in a HDV rollover threat detection system is demonstrated through vehicle dynamic simulation studies. The research on the development of a rollover threat detection system is further enhanced in combination with an active roll control system using active suspension mechanism to improve heavy-duty trucks’ roll stability both in the static cornering and in emergency maneuvers. It has been demonstrated that the roll stability of typical heavy-duty trucks has been largely improved by the proposed active safety monitoring and control system.     

对开路面弯道制动ABS控制策略研究

在对开路面弯道制动工况下分析了轮胎受力情况,提出一种基于转角预测前馈、路径偏移量反馈的车辆最佳滑移率动态调节方法,在SIMPACK中建立汽车多体模型,在MATLAB/Simulink中搭建控制系统,并进行了虚拟在环试验。试验结果显示,与传统ABS相比,所提出的控制方法可以显著改善车辆的侧偏位移、横摆角速度以及制动时方向的稳定性,保证了制动效能,使车辆侧向稳定性得到显著提高。     

7自由度主动悬架整车模型最优控制的研究

应用汽车系统动力学理论,建立了七自由度主动悬架的动力学模型。根据线性二次型最优控制原理设计了主动悬架线性二次型(LQR)控制器,并构建了实现该控制策略的主动悬架控制仿真模型。仿真结果表明:对主动悬架进行最优控制,能够有效地降低车身垂直振动加速度、车身侧倾角加速度和俯仰角加速度。     

Estimation of the Non-Linear Suspension Tyre Cornering Forces from Experimental Road Test Data

The paper discusses the application to real data of an identification procedure based on an Extended Kalman Filter, for estimating the equivalent non-linear suspension tyre cornering forces of a road vehicle from a single standard manoeuvre. In particular, both the steady-state and the dynamic handling characteristics can be evaluated.     

Handling stability improvement through robust active front steering and active differential control

The design of the integrated active front steering and active differential control for handling improvement of road vehicles is undertaken. The controller design algorithm is based on the solution of a set of linear matrix inequalities that guarantee robustness against a number of vehicle parameters such as speed, cornering and braking stiffnesses. Vehicle plane dynamics are first expressed in the generic linear parameter-varying form, where the above-stated parameters are treated as interval uncertainties. Then, static-state feedback controllers ensuring robust performance against changing road conditions are designed. In a first series of simulations, the performance of the integrated controller is evaluated for a fishhook manoeuvre for different values of road adhesion coefficient. Then, the controller is tested for an emergency braking manoeuvre executed on a split-μ road. In all cases, it is shown that static-state feedback controllers designed by the proposed method can achieve remarkable road handling performance compared with uncontrolled vehicles.     

Development of control logic for hydraulic active roll control system

Developed in this research is a control logic for the ARC (Active Roll Control) system that uses rotary-type hydraulic stabilizer actuators at the front and rear axles. The hydraulic components of the system were modeled in detail using AMESim, and a driving logic for the hydraulic circuit was constructed based upon the model. The performance of the driving logic was evaluated on a test bench, and it demonstrated good pressure tracking capability. The control logic was then designed with the target of reducing the roll motion of the vehicle during cornering. The control logic consists of two parts: a feedforward controller that generates anti-roll moments in response to the centrifugal force, and a feedback controller that generates anti-roll moments in order to make the roll angle to follow its target value. The developed ARC logic was evaluated on a test vehicle under various driving conditions including a slowly accelerated circular motion and a sinusoidal steering. Through the test, the ARC system demonstrated successful reduction of the roll motion under all conditions, and any discomfort due to the control delay was not observed even at a fast steering maneuver.     

主动前轮转向客车的操纵稳定性仿真分析

建立某大型客车的含侧向、横摆及侧倾三自由度动力学模型,通过方向盘角阶跃转向仿真结果和试验数据的比较,验证了仿真分析的准确性。采用横摆角速度跟踪主动前轮转向控制策略,结合比例积分控制方法,在考虑作动器动态特性和前轮转角饱和特性的基础上,对主动前轮转向控制前后的车辆进行直线行驶下的侧向风扰动和湿滑路面急转弯情况下的仿真对比分析。结果表明,主动前轮转向控制后的车辆其操纵稳定性和行车安全性都有较大的提高。