共查询到20条相似文献,搜索用时 15 毫秒
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T. J. Kim H. Y. Kim B. C. Hwang H. J. Kang C. Kim 《International Journal of Automotive Technology》2009,10(5):611-618
There are three sub-processes associated with the assembly of an automobile transmission: heat fitting, shrink fitting, and
combination fitting. In the heat fitting stage, the gear is heated to a specified temperature and then squeezed towards the
outer diameter of the shaft. The stress of the heat-fitted gear depends on the yield strength of the gear. In the shrink fitting
process, the gear is typically squeezed towards the shaft at room temperature using a press. An alternate method, known as
warm shrink fitting, heats the already warm gear and safely squeezes it toward the shaft. The warm shrink fitting process
for automobile transmission parts is becoming more commonplace, but the additional heating can cause the dimensions of the
assembled parts (shaft/gear) to change with respect to both the outer diameter and the profile of the gear. As a result, there
may be additional noise and vibration between gears. To address these problems, we analyzed the warm shrink fitting process
using the contact pressure caused by fitting interference between the outer diameter of the shaft and the inner diameter of
the gear, fitting temperature, and the profile tolerance of the gear as design parameters. In this study, a closed form equation
for predicting the contact pressure and fitting load is proposed. This equation is used to develop an optimization technique
for the warm shrink fitting process. The reliability of the model was verified using experimental results measured in the
field, and FEM with thermal-structural coupled field analysis. Actual loads measured in the field showed good agreement with
the results obtained by theoretical and finite element analysis, and expansion of the outer diameters of the gears agreed
well with the results. 相似文献
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Some gears in an automobile transmission have to be mounted by being press-fitted on a shaft instead of splines. The torque capacity of the press-fitted gear will be proportional to the radial interference. The excessive interference, however, will increase the gear radial deformation. In this paper, the press- and shrink-fit and the subsequent torque capacity test were investigated by finite element analysis, theoretically and experimentally. The static and dynamic coefficient of friction were determined. 相似文献
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汽车发动机连杆有限元分析 总被引:2,自引:0,他引:2
连杆是汽车发动机的重要构件,其结构、形状和受载状况均很复杂。这里应用有限元分析技术对某汽车发动机的连杆组件进行了三维非线性分析,分析涉及接触问题。从变形、应力和安全系数三个方面对计算结果进行分析,得出的计算结果与实际情况吻合。 相似文献
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灰色系统理论在汽车齿轮寿命预测中的应用 总被引:2,自引:0,他引:2
探讨了利用灰色系统理论基于GM(1,1)模型拟合汽车齿轮可靠性寿命试验数据的方法,该灰色模型可以依据较少的试验数据预测出汽车齿轮寿命试验的后续数据。实例计算表明,模型的精度符合残差检验、后验差检验和关联度检验的要求,计算值与实际测量数值吻合程度较好,能够满足试验要求;将灰色系统理论用于产品的失效分析,可解决以往需通过大量试验才能确定的问题,节省了试验时间。 相似文献
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电子换挡系统 (Electronic Transmission Range Select System,ETRS) 的控制精度受自动变速器、换挡执行机构的零件自身误差及装配误差的影响,驻车挡、倒车挡、空挡、前进挡各挡位的理论位置与实际装配结果不可能完全匹配,这不仅会影响电子换挡系统的控制精度,而且长期使用后可能存在换挡功能失效的潜在风险。针对上述问题,研究设计了电子换挡系统相关硬件架构、挡位位置识别方法及关键自学习控制算法。控制算法集成直流电机匀速控制、H桥驱动电流数据读取、槽底挡位位置识别、多轮次槽底扫描迭代及挡位位置校验。仿真及实车试验表明,设计的挡位位置识别方法能够实现误差不大于0.15°,自学习控制算法能够实现实车试验大数据下均值与理论角度位置差距不大于0.3°,同时保证100%成功率,满足电控换挡系统长期工作的准确性及耐久性要求。
. 相似文献
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针对汽车变速器齿轮参数选择复杂,校核计算过程繁琐的问题,在Microsoft Visual Studio 2005.NET开发环境下,运用ASP.NET技术与C#语言相结合,研究并开发了基于Web技术的汽车变速器齿轮设计及校核系统。该系统集成了齿轮参数优选、齿廓、变位参数、传动比的分配、接触强度和弯曲强度校核等各项计算模块和常用设计参数数据库,通过对初始条件的设定,可方便地选取设计参数,进行结构参数计算,并完成对所设计齿轮的强度校核和评价。经对多款国外成熟样机比对,计算结果达到了较高的重合度。为汽车变速器的自主、快速开发提供了便利条件。 相似文献
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关于硬刮滚刀的设计改进 总被引:1,自引:0,他引:1
本文对汽车齿轮加工精度上存在的问题和解决途径作了深入分析,对作者研制发明的新型齿轮刮削滚刀作了详细阐述,并引入实例说明这种刀具有仅能有效地地热处理后的某些汽车齿轮进行刮削精加工,而且效率较高,可靠性好。 相似文献
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汽车用齿轮钢及其应用技术的某些进展 总被引:3,自引:0,他引:3
从齿轮的高强度化、高精度化和低成本3个方面介绍了齿轮材料及包括热处理、形变强化和表面处理等在内的齿轮制造技术领域的较新的进展情况。在齿轮的高强度化方面,除了正确运用各种合金元素外,合理的热处理和强化处理是很有效的;在高精度化方面,介绍了从钢材和热处理工艺着手减小变形的方法,以及氮化齿轮和感应淬火齿轮的最新进展,同时简述了热处理变形数值模拟技术应用的现状和发展前景;在降低齿轮制造成本方面主要介绍了冷锻齿轮用钢和高温渗碳技术的应用及效果。 相似文献
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阐述了具有花键孔的盘状齿轮在渗碳淬火后,花键孔的变形规律;揭示了这种变形对两端壁厚差较大的花键孔齿轮加工与使用精度的影响;提出了4种减小花键孔热处理变形的产品结构与设计方法;介绍了两种减小齿轮花键孔热处理变形的工艺措施。 相似文献
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H. W. Lee S. H. Park M. W. Park N. G. Park 《International Journal of Automotive Technology》2009,10(4):459-467
A mathematical model of an automotive transmission is developed, that considers the flexibility of the shafts, bearings, and
gear teeth, and gyroscopic effects of geared rotors. The transverse, torsional, and axial motions are strongly coupled due
to helical gearing. The excitation forces acting on the automotive transmission are classified into first, second, and third
grades, based on the magnitudes of the forces that are determined by the perturbation method. The excitation forces are caused
by the mass imbalances among gears, misalignment of shafts, clearance and non-linear deformation of bearings, transmission
errors, and the periodic variation of the gear mesh stiffness. A bench test on loading conditions is carried out for the third
speed of the automotive transmission. The experimental results of vibration characteristics are compared with those from theoretical
analysis. The results show good agreement, i.e., within a tolerance of 3.3%. 相似文献
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J. H. Yoon B. J. Choi I. H. Yang J. E. Oh 《International Journal of Automotive Technology》2011,12(1):59-66
T-Hypoid gears are commonly used in rear-drive and 4WD (4 Wheel Drive) vehicle axles. Investigating their sensitivity to deflections
is one of the most important aspects of their design and optimization procedures. Therefore, a deflection test was performed
in this study in the actual gear mounting using completely processed gear. This test covered the full operating range of gear
loads from “no load” to “peak load”. Under peak load, the contact pattern extended to the tooth boundaries without showing
a concentration of the contact pattern at any point on the tooth surface. The transmission error was tested under an axle
assembly triaxial-real-car-load condition. 相似文献
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基于虚拟试验的边坡失稳概率分析方法 总被引:7,自引:0,他引:7
针对边坡稳定性分析中,极限平衡条分法得出的边坡稳定性系数表达式是一个高度非线性方程而导致可靠度计算无法进行的问题,按照复杂结构稳定可靠度求解思路,建立了以条分模式稳定性系数计算作为虚拟试验,以二次多项式为验算点逼近过渡函数,依据基本随机变量分析边坡稳定失效概率的方法。以陈祖煜-摩根斯坦边坡条分模式为例,阐明了在新方法中可靠度指标计算的步骤和精度控制及递归修正的实现过程。采用该方法计算了某公路边坡的失稳概率,并与精确解进行了比较。结果表明:该方法计算结果与精确解的相对误差为4.66%,绝对误差为0.535%,适用于边坡工程的失稳概率分析。 相似文献
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准双曲面齿轮传动的动载荷计算 总被引:3,自引:1,他引:3
本文以准双曲面齿轮传动系统为研究对象,考虑齿轮副在回转方向与各支承方向上的振动自由度,建立了齿轮系统的动力学模型,推导出它的运动微分方程,提出该参数激励方程组的求解方法,并进一步研究这一齿轮传动系统的激励特性,精确地计算出齿轮上的动载荷及各种转速下的动载系统。 相似文献
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