Environmental lumping for efficient fatigue assessment of large-diameter monopile wind turbines

Fatigue damage is one of the governing factors for the design of offshore wind turbines. However, the full fatigue assessment is a time-consuming task. During the design process, the site-specific environmental parameters are usually condensed by a lumping process to reduce the computational effort. Preservation of fatigue damage during lumping requires an accurate consideration of the met-ocean climate and the dynamic response of the structure. Two lumping methods (time-domain and frequency-domain) have been evaluated for a monopile-based 10 MW offshore wind turbine, both based on damage-equivalent contour lines. Fatigue damage from lumped load cases was compared to full long-term fatigue assessment. The lumping methods had an accuracy of 94–98% for the total long-term fatigue damage and 90% for individual wind speed classes, for aligned wind and waves. Fatigue damage was preserved with the same accuracy levels for the whole support structure. A significant reduction of computational time (93%) was achieved compared to a full long-term fatigue assessment. For the cases with 30° and 60° wind-wave misalignment, there was a mean underestimation of approximately 10%. Variations in penetration depth did not affect the selection of the lumped sea-state parameters. This work presents a straightforward method for the selection of damage-equivalent lumped load cases, which can adequately preserve long-term fatigue damage throughout the support structure, providing considerable reduction of computational effort.     

The wet-towing resistance of the composite bucket foundation for offshore wind turbines

The composite bucket foundation (CBF) is a new and environmentally-friendly foundation for offshore wind turbines. This foundation can be prefabricated in batches onshore followed by integrated transport and installation at sea. The structure itself has a subdivision air cushion structure that enables the foundation to float stably on the water surface and realize long-distance towing of the foundation. The mechanism of this air-liquid-solid coupling towing process is complicated, and the influence of the bulkheads on the towing resistance is not clear. In this paper, the influence of the subdivision structure on the towing resistance of the CBF is compared with the tow test in hydrostatic water. The structural motion characteristics and the change of the cushion pressure are also analysed. Experiments are used to verify numerical calculation results. The flow field difference between the CBF with bulkheads, the CBF without bulkheads and the real floating structure was analysed. The dynamic pressure coefficient was used to analyze the force at surfaces of different CBF's. For the tow test and numerical calculation of multiple CBFs, the optimal multi-CBF tow distance and towage number are obtained through the calculation of energy consumption rate.     

Research on the calculation method of penetration resistance of bucket foundation for offshore wind turbines

The cost of foundations for offshore wind turbines constitutes approximately 35% of the total cost of an offshore wind farm. The bucket foundations show significant potential due to their superior transportation and installation efficiencies compared to pile foundations, leading to potential cost savings for the foundation of up to 30%. For a bucket foundation to be installed successfully, the penetration resistance must be predicted. However, there is currently a lack of clarity on how to select a suitable calculation method for penetration resistance based on known geological parameters to guide construction. In order to evaluate the current methods of calculation for bucket foundation penetration resistance, this study combines theoretical calculation methods with two sets of practical measurement data from the field. The calculation methods of penetration resistance for bucket foundation are first reviewed and categorized. The applicability range of each method and the parameters needed for calculation are given. Next, according to the measured data in the process of penetration of bucket foundation on site, the evolution of compartment pressure, tilt angle, resistance and required suction in the process of penetration are analyzed. Finally, the reviewed methods are compared to the results of two practical projects in order to analyze the differences between them and make recommendations for the calculation technique. The findings can be used as a guide for calculating the bucket foundation's penetration resistance in complex geological conditions.     

A procedure for predicting the permanent rotation of monopiles in sand supporting offshore wind turbines

Foundations for Offshore Wind Turbines (OWTs) are designed following the limit state philosophy. One of the considered states is the Serviceability Limit State (SLS), which verifies that the permanent rotation of the foundation generated from accumulated strains in the soil is below a project specific criterion. Despite design codes requiring an estimation of the permanent rotation, there is not clear guidance on how to implement this. This paper describes a methodology to estimate the monopile permanent rotation for SLS and discusses its advantages and limitations. The methodology combines an accumulation method with results from 3D Finite Element Analyses (FEA) and a soil model that accounts for strain accumulation as a function of the number of cycles, relative density and load characteristics. The performance of the proposed methodology is compared against experimental centrifuge tests and results from advanced 3D FEA, indicating that it can predict the permanent rotation with satisfactory accuracy, and with a considerable reduction in computational effort. This is important for the design of OWTs, where different load histories might be required to be checked – often under tight time constraints – to find which load history leads to the largest permanent rotation, and therefore is more critical to SLS design.     

An object-oriented method for fully coupled analysis of floating offshore wind turbines through mapping of aerodynamic coefficients

This work presents a novel object-oriented approach to model the fully-coupled dynamic response of floating offshore wind turbines (FOWTs). The key features offered by the method are the following: 1) its structure naturally allows for easy implementation of arbitrary platform geometries and platform/rotor configurations, 2) the analysis time is significantly faster than that of standard codes and results are accurate in situations where rotor dynamic contribution is negligible, and 3) an extremely flexible modeling environment is offered by the object-oriented nature of Modelica. Moreover, the current modeling facility used for the code development is open source and is naturally suitable for code sharing. In the present method, the aerodynamic model computes the aerodynamic loads through the mapping of steady-state aerodynamic coefficients. This modeling approach can be placed at the intersection between simplified aerodynamic methods, such as TDHMill, and full beam element/momentum-based aerodynamic methods. Aerodynamic loads obtained from the coefficients mapping are composed of a concentrated thrust and a concentrated torque. The thrust acts at the hub, while the torque is applied at the rotor low-speed shaft of a simplified rigid rotor equation of motion (EoM) used to emulate the rotor response. The aerodynamic coefficients are computed in FAST for a baseline 5 MW wind turbine. A standard rotor-collective blade-pitch control model is implemented. The system is assumed to be rigid. Linear hydrodynamics is employed to compute hydrodynamic loads. The industry-standard numerical-panel code Sesam-Wadam (DNV-GL) is used to preprocess the frequency-domain hydrodynamic problem. Validation of the code considers a standard spar-buoy platform, based on the Offshore Code Comparison Collaboration (OC3-Hywind). The dynamic response is tested in terms of free-decay response, Response Amplitude Operator (RAO), and the time histories and power spectral densities (PSDs) of several load cases including irregular waves and turbulent wind. The resulting model is benchmarked against well-known code-to-code comparisons and a good agreement is obtained.     

Static and dynamic loading behavior of a hybrid foundation for offshore wind turbines

Considering the deficiencies of the traditional monopile foundation for offshore wind turbines (OWTs) in severe marine environments, an innovative hybrid foundation is developed in the present study. The hybrid foundation consists of a traditional monopile and a wide–shallow bucket. A series of numerical analyses are conducted to investigate its behavior under the static and dynamic loading, considering various loading eccentricities. A traditional monopile with the same steel volume is used as a benchmark. Although the monopile outperforms the hybrid foundation in terms of the ultimate moment capacity under each loading eccentricity, the latter can achieve superior or the same performance with nearly half of the pile length in the design loading range. Moreover, the horizontal load and moment are mainly resisted by the bucket and the single pile in the hybrid foundation respectively. The failure mechanism of both the hybrid foundation and the monopile is excessive rotation. In the rotation angle of 0.05 rad, the rotation center is located at the depth of approximately 0.6–0.75 times and 0.65–0.75 times the pile length for the hybrid foundation and the monopile respectively. The increasing loading eccentricities can lead to increasing moment bearing capacity, increasing initial stiffness and upward movement of the rotation center of the two foundations, while decreasing load sharing ratio of the single pile in the hybrid foundation. Three scenarios are considered in investigating the dynamic loading behavior of the hybrid foundation. Dynamic response results reveal that addition of the bucket to the foundation can restrain the rotation and lateral displacement effectively. The superiority of the hybrid foundation is more obvious under the combined wave and current loading.     

Effects of structural flexibility on the dynamic responses of low-height lifting mechanism for offshore wind turbine installation

Installation complexities are one of the major challenges in the floating offshore wind turbine (OWT) industry. The modern concept introduced by the SFI-MOVE project is an effort to overcome the complexities by utilizing a low-height lifting mechanism. It is common to idealize a crane in the lifting mechanism as a rigid body since the structural deflections are smaller than the responses introduced by the other system components. However, structural flexibility can play an essential role in demanding offshore operations with smaller acceptable tolerances. In this study, lifting cranes are modeled using the finite element method and simplified by implementing equivalent 3D beam elements. Dynamic analysis is performed for various environmental conditions, and the responses of the crane structure and the OWT are calculated for each load case. This research reveals that crane structure flexibility influences the relative motion between a floating spar buoy and an OWT during mating operations. Crane structural flexibility contributes significantly to the OWT rotations. In addition, the response deviation between using rigid and flexible cranes increases as the excitation force increases. Therefore, it is recommended to consider the crane structural flexibility in the calculation when strict installation tolerances are needed.