共查询到20条相似文献,搜索用时 31 毫秒
1.
In a Thermal-Elastic-Plastic (TEP) FE analysis to investigate welding induced buckling of large thin plate welded structure such as ship panel, it will be extremely difficult to converge computation and obtain the results when the material and geometrical non-linear behaviors are both considered. In this study, an efficient FE computation which is an elastic FE analysis based on inherent deformation method, is proposed to predict welding induced buckling with employing large deformation theory, and an application in ship panel production is carried out. The proposed FE computation is implemented with two steps:(1) The typical weld joint (fillet weld) existing in considered ship panel structure is conducted with sequential welding using actual welding condition, and welding angular distortion after completely cooling down is measured. A TEP FE analysis with solid elements model is carried out to predict the welding angular distortion, which is validated by comparing with experimental results. Then, inherent deformations in this examined fillet welded joint are evaluated as a loading for the subsequent elastic FE analysis. Also, the simultaneous welding to assemble this fillet welded joint is numerically considered and its inherent deformations are evaluated.(2) To predict the welding induced buckling in the production of ship panel structure, a shell element model of considered ship panel is then employed for elastic FE analysis, in which inherent deformation evaluated beforehand is applied and large deformation is considered. The computed results obviously show welding induced buckling in the considered ship panel structure after welding. With its instability and difficulty for straightening, welding induced buckling prefers to be avoided whenever it is possible. 相似文献
2.
3.
As an application to predict and mitigate the out-of-plane welding distortion by elastic FE analysis based on the inherent deformation theory, a panel structure of a pure car carrier ship is considered. The inherent deformations of different types of welded joints included in this ship panel structure are evaluated beforehand using thermal elastic plastic FE analysis. Applying idealized boundary condition to focus on the local deformation, elastic FE analysis shows that the considered ship panel structure will buckle near the edge and only bending distortion is dominant in the internal region. In order to mitigate out-of-plane welding distortion such as buckling and bending, straightening using line heating is employed. In the internal region, only inherent bending with the same magnitude as welding induced inherent bending is applied on the opposite side of welded joints (fast moving torch). On the other hand, only in-plane inherent strain produced by line heating is introduced to the edge region to correct buckling distortion (slow moving torch). The magnitude of out-of-plane welding distortion in this ship panel structure can be minimized to an accepted level. 相似文献
4.
Out-of-plane welding distortions of block structures during fabrication of offshore structure will significantly influence its dimensional accuracy and production schedule. Taking a B514 block of a semi-submersible lifting and disassembly platform as research object, typical welded joints and their welding conditions were summarized based on actual welding procedure specification (WPS). Effective thermal elastic plastic (TEP) finite element (FE) analysis with parallel computation technology was carried out to examine thermal-mechanical response. Welding inherent deformations, which are considered as the elementary cause of welding distortion, were then evaluated. With welding inherent deformations as mechanical loading, elastic finite element (FE) analysis was then employed to predict dimensional accuracy of examined B514 block, which has a good agreement with measurement data. In order to ensure the fabrication accuracy with less out-of-plane welding distortion, inverse deformation approach was applied to reduce the out-of-plane welding distortion, and influence of welding sequence on out-of-plane welding distortion was also examined. Both mitigation practices have obvious effect on dimensional accuracy of examined B514 block, while corresponding mechanical mechanisms were also clarified. 相似文献
5.
抗扭箱作为20000TEU超大型集装箱船的关键结构,由于其组成的板材较厚且与集装箱直接接触,因此需严格控制该结构的面外焊接变形。采用基于固有变形理论的弹性有限元分析,预测抗扭箱的焊接变形,且与实际测量结果比较吻合;通过设计大厚板的非对称X型坡口来控制面外变形,结果表明:采用非对称设计的X型焊接坡口更有利于减小变形,仅需一次翻身、提高生产效率。在不考虑装配间隙时,基于高效的热-弹-塑性有限元计算归纳出超厚板(40mm~85mm)的最佳正反面坡口深度比;而考虑实际生产中的装配间隙时,最佳正反面坡口深度比与板材厚板呈非线性关系。最后将考虑装配间隙时,优化的非对称坡口焊接接头应用到抗扭箱结构中,面外焊接变形减小明显,有利于指导船厂的实际生产。 相似文献
6.
针对船舶上层建筑典型薄板轻围壁结构,对间断焊焊接方式和单面连续焊焊接方式进行有限元仿真。在相同的工艺参数下,对2种焊接方式对轻围壁结构焊接变形的影响进行对比。结果表明,2种焊接方式均使轻围壁结构自由边发生翘曲,与实际施工情况相符。依据焊接变形数据得出结论,间断焊有利于对轻围壁结构焊接变形的控制。 相似文献
7.
8.
9.
水密横舱壁作为20000TEU集装箱船的关键结构,对尺寸精度的要求十分严苛,尤其是焊接变形严重影响其建造精度。针对这一问题,采用基于固有变形理论的弹性有限元分析,来预测水密横舱壁结构的面外焊接变形。同时,比较了计算固有变形的两种方法的准确度,并且总结了热输入与固有变形各分量的经验公式,还提出了减小面外焊接变形的措施。结果表明,通过与实测数据对比验证了弹性有限元分析可快速、准确地预测水密横舱壁结构的面外焊接变形;对于对接接头,变形反演法比应变积分法得到的横向固有弯曲更准确;热输入与固有变形各分量呈线性递增关系;将整个水密横舱壁结构由原来的3段分成5段,并采用对称焊接顺序,面外焊接变形最小,同时会降低对船厂吊装能力的要求。 相似文献
10.
预测船体复杂结构的焊接变形对制造工艺设计和精度控制具有重要的工程价值.基于固有应变理论,利用船体结构焊接变形预测专用软件Weld-sta对多用途船双层底结构焊接变形进行了预测,发现船长方向收缩最大变形量为13.2mm,船宽方向最大变形量14.5 mm.通过数值模拟结果与实验实测值的对比,可以得到软件计算的精度超过80%,验证了固有应变理论及软件用于焊接变形预测的可靠性,并在此基础上针对船体总段船台合拢的焊接变形进行了预测,发现焊接总收缩变形量为50.339 mm,与实际加工经验基本吻合.根据此结论可以针对各船体总段预留合理的焊接变形收缩量,验证了固有应变为基础的弹性板单元有限元预测法在船体总段合拢焊接中应用的可行性. 相似文献
11.
大型加强板结构焊接顺序的效果研究(英文) 总被引:1,自引:0,他引:1
Welding sequence has a significant effect on distortion pattern of large orthogonally stiffened panels normally used in ships and offshore structures. These deformations adversely affect the subsequent fitup and alignment of the adjacent panels. It may also result in loss of structural integrity. These panels primarily suffer from angular and buckling distortions. The extent of distortion depends on several parameters such as welding speed, plate thickness, welding current, voltage, restraints applied to the job while welding, thermal history as well as sequence of welding. Numerical modeling of welding and experimental validation of the FE model has been carried out for estimation of thermal history and resulting distortions. In the present work an FE model has been developed for studying the effect of welding sequence on the distortion pattern and its magnitude in fabrication of orthogonally stiffened plate panels. 相似文献
12.
13.
14.
15.
Compared with thick plate welded joint, the welding joint of thin plate will produce initial deformation due to its low bending rigidity. The existence of initial deformation will cause the welded structure to produce secondary bending effect, which will produce greater stress magnification effect at the weld toe and seriously affect the fatigue strength of thin plate welded joints. Therefore, based on the correction formula of thick plate, considering the influence of initial deformation and geometric nonlinearity of thin plate, this paper deduces the stress magnification factor formula at the weld toe of T-shaped and cruciform specimens. The accuracy of the revised formula is further verified by comparing the notch stress calculated by the modified formula with the FE results. Finally, the modified formula is applied to the notch stress and fatigue evaluation of typical thin plate welded joints respectively. The results show that the proposed notch stress calculation formula can fully consider the stress amplification effect of thin plate structure, and can be used to quickly evaluate the notch stress field and fatigue strength of thin plate welded joints. 相似文献
16.
激光电弧复合焊克服了传统电弧焊和激光焊的缺点,其良好的焊接特性及可控的焊接成本,使其完全满足邮轮上层建筑建造的技术要求,即:焊后上层建筑外板平整、线型流畅和焊缝成形美观等,且焊接成本应在可控范围。由于目前船级社规范以及国内相关标准尚未制定出可执行的激光电弧复合焊焊接工艺认可的技术要求,制约了激光电弧复合焊在我国邮轮建造领域的应用。为了获得科学合理的激光电弧复合焊焊接工艺认可的工艺技术参数,通过焊接工艺试验,就激光电弧复合焊的特性、焊接设备的选配、试验所用的钢板和焊接材料进行了详细介绍;经对焊接工艺试验数据的分析研究,获得并建立了激光电弧复合焊焊接工艺认可所需的最佳可控的焊接工艺技术参数。这些工艺技术参数不仅能帮助船厂顺利完成激光电弧复合焊焊接工艺计划书等焊接工艺文件的编制、焊接工艺试验的实施及其认可,也能为完善规范提供参考,同时还为激光电弧复合焊在我国建造的邮轮上得以顺利实施提供技术支持。 相似文献
17.
18.
船用5083铝合金在焊接过程中较易出现热裂纹,主要原因是在脆性温度区间存在较大的收缩内应力。为此,对随焊滚压工艺进行研究,采用有限元分析软件MSC.Marc进行焊接工艺模拟,综合考虑焊接热源模型、材料性能和滚压等边界条件,建立船用5083铝合金工件的随焊滚压有限元模型,对比船用5083铝合金薄板在普通焊接工艺及随焊滚压工艺下的焊后残余应力。计算结果表明,在随焊滚压工艺下选择合适的轮枪距及压下量可有效降低焊后残余应力。 相似文献
19.
大开口船波浪载荷长期预报和弯扭强度整船有限元分析 总被引:11,自引:1,他引:10
大开口船全船弯扭联合变形与应力的精确计算,必须在整船结构模型上完成。本文以一艘5万吨级大开口船为例,用三维流体动力计算程序进行了波浪随机载荷的长期预报,并在此基础上导出设计波参数组,进而在全船整体结构有限元模型上计算了船体结构在各设计波上的应力分布,并采用嵌入精细舱口角区有限元网络的方法,在整船分析的同时计算出舱口角的应力集中值,获得了船体结构强度的详尽信息。文中阐述了波浪载荷的特点,设计波的确定,浮体完整结构计算的惯性平衡及大开口船的全船计算方法。 相似文献
20.
Welding numerical simulation has always been a formidable challenge because of the involved complex phenomena to be modelled. The task is increasingly challenging when multi-runs welding or welding of ships is needed to be modelled. In these cases, the computational effort is so high that solving the problem via computational welding mechanics is impossible so far. Alternatively, different simplified numerical strategies were developed to overcome this issue such as those based on the inherent strain. Unfortunately, such numerical models are rarely able to capture the effects induced by a variation of the welding sequence or clamping conditions since they are solved in the elastic filed; most of them are therefore not useful to the design optimization of a welded assembly. In this scenario, a new approach is proposed to quantify the welding induced deformations that uses virtual elements to model the weld bead in the elastic-plastic filed and auxiliary elements to apply equivalent loads determined by experiments on a single welded joint. A specific inverse analysis algorithm has been developed to use the method. The model was applied to a real welded assembly in which both the welding sequence and clamping condition were varied. In addition, for the numerical validation, a novel registration algorithm has been developed to move from solid geometries to middle plane representations. Numerical results were found in good agreement with those obtained by experiments even when the welding sequence and clamping conditions are changed. 相似文献