Ship inspection support system using a product model

 Recently, the significance of ship inspections has been increasingly recognized because sea pollution and safety problems are occurring more and more frequently. However, current ship inspections rely on the experience of the workers. Therefore, it is difficult to understand, and hence to improve, the state of ship inspections. In this paper, ship inspection is directed into three stages (plan, do, and check), and the configurations of a total system to support ship inspections are discussed. A prototype system for the “plan” and “do” stages is developed. This is realized by organizing the information that relates to inspection, and defining data models for damage and inspection states. Then the proposed system is integrated with a shipbuilding computer integrated manufacturing (CIM) system so that the ship's structural information can be used effectively. In addition, functions to calculate the damage-finding probability, and functions to generate information about damage and the inspection state are introduced. Therefore, in the planning stage, as inspector can execute a virtual ship inspection, and then the damage-finding probability of each hull part and oversight areas are calculated automatically. Further, by carrying this system into an inspection, an inspector can generate damage information and inspection information simply and easily. Some examples of the proposed system are shown at the end of the paper. Received: November 12, 2001 / Accepted: January 30, 2002     

On the role played by turbulence closures in hull shape optimization at model and full scale

 The practical use of automated computational fluid dynamics (CFD)-based design tools in the ship-building industry requires powerful flow solvers which are able to take into account realistic geometries as well as complex physical phenomena, such as turbulence. A shape optimization tool is developed in this framework. A derivative-free optimizer, yielding both flexibility and robustness, is preferred to the classical gradient-based method, which is more difficult to implement and is still limited to only moderately complex problems. The flow solver included in the design procedure solves the incompressible Reynolds-averaged Navier–Stokes equations on unstructured grids using a finite-volume formulation involving several near-wall low-Reynolds-number turbulence models. The design tool is used to optimize the stern of a modern hull shape at model and full scale, with different purposes being considered. More precisely, the drag reduction and the homogenization of the flow in the wake are expected by controlling the longitudinal vortex generated. Our interest is particularly focused on the influence of turbulence modeling in the design process. The effects of a two-equation model based on the eddy-viscosity assumption and a second-order closure relying on the Reynolds stress transport equations are compared. Received: September 24, 2002 / Accepted: April 14, 2003 RID="*" Acknowledgment. The authors thank the scientific committee of CINES (project dmn2050) for the attribution of CPU time.     

Outline of scientific ocean drilling and specifications of riser drilling vessel Chikyu

 The Japan Marine Science and Technology Center (JAMSTEC) has been, and is now promoting the “OD21” program (i.e., “Ocean drilling in the 21st century”). This is the first plan in the world to utilize deep-water riser-drilling technologies for scientific drilling. One of the important factors for the success of this program is the development of a high-performance drilling vessel. Since 1990, JAMSTEC has been continuing a technological study of a riser-drilling vessel for scientific studies with an operational capability in waters up to 4000 m deep. It was decided to start the construction with a two-phase plan: a vessel with a riser operation for waters up to 2500 m deep will be constructed in the initial stage, and then the vessel will be modified to a 4000-m depth capability. In the development process of the vessel, named Chikyu, many new technical developments have taken place, such as drilling/coring equipment, a dynamic positioning system, etc. Thus, the Chikyu is expected to contribute to ocean engineering and other work, in addition to scientific advances. Received: June 15, 2002 / Accepted: November 11, 2002 Address correspondence to: Y. Yano (e-mail: yanoy@jamstec.go.jp)     

基于三维CAD的船体集成装焊工艺设计与分析系统

根据集成化和工艺优化的设计思想,针对目前国内造船企业生产工艺设计手段水平不高和工艺可靠性分析不够规范的现状,设计开发了基于三维CAD的船体集成装焊工艺准备系统.实现了该系统与焊接工艺FMEA系统的集成,达到了集成焊接工艺设计与分析的目的,从而促进了船体快速工艺设计和工艺可靠性分析,提高了工艺准备的效率和质量.并给出了验证实例.     

船体分段装配CAPP关键技术研究

针对船体装配工艺设计自动化程度低,影响船舶建造周期和质量问题,设计了分段装配计算机辅助工艺规划(CAPP)系统,重点研究了基于实例推理(CBR)方法的装配顺序规划中的关键技术,包括分段装配信息模型、实例组织的索引结构、面向对象的实例表示、推理过程中的实例相似度计算方法以及基于遗传算法的装配顺序匹配等内容.最后,介绍了整个CAPP系统的实现过程.     

Research and development of a digital design system for hull structures

Methods used for digital ship design were studied and formed the basis of a proposed frame model suitable for ship construction modeling. Based on 3-D modeling software, a digital design system for hull structures was developed. Basic software systems for modeling, modifying, and assembly simulation were developed. The system has good compatibility, and models created by it can be saved in different 3-D file formats, and 2D engineering drawings can be output directly. The model can be modified dynamically, overcoming the necessity of repeated modifications during hull structural design. Through operations such as model construction, intervention inspection, and collision detection, problems can be identified and modified during the hull structural design stage. Technologies for centralized control of the system, database management, and 3-D digital design are integrated into this digital model in the preliminary design stage of shipbuilding.     

Mixed analysis of shell and solid elements using the overlaying mesh method

 This article presents a mixed method of analyzing shell elements and solid elements using the overlaying mesh method. In the structural design of a ship's hull, the shell elements are used for the global model. However, the solid elements are necessary to analyze the stress concentration zones or the vicinity of a crack. In such cases, the models are analyzed using zooming analysis, in which the results of a global model analysis are transferred to a local model analysis by imposing boundary conditions. This method is more advantageous than zooming analysis in terms of the accuracy of the solution and the modeling flexibility. Some examples of a plate model with a cracked surface or with a projection are shown in order to demonstrate the effectiveness of the method. Received: August 6, 2002 / Accepted: November 25, 2002 Address correspondence to: S. Nakasumi (sumi@nasl.t.u-tokyo.ac.jp) Updated from the Japanese original, which won the 2002 SNAJ prize (J Soc Nav Archit Jpn 2001;189:219–224; and 190:655–662)     

基于遗传算法的船体分段装配优化

优化装配序列对提高造船生产效率具有非常重要的意义。选择典型的船体分段为研究对象,首先结合生产实际将装配结构层次化,生成子装配体以缩短遗传算法中染色体的长度,加快算法向最优解的收敛速度,提高装配规划效率;然后应用遗传算法得到船体分段最优装配序列;最后利用CATIA软件对分段进行建模,并完成分段虚拟装配过程的仿真演示。实例分析结果验证了应用遗传算法的可行性与有效性,显示其有助于优化船体分段装配顺序。     

船体平面分段智能制造流水线工艺装备技术

针对船厂对船体平面分段结构优质、高效制造的技术需求,以船体平面分段中间产品加工为功能对象,进行船体平面分段智能制造流水线装备的研发制造,突破流水线总体设计、智能化焊接、系统集成控制等关键技术,形成一条包含拼板装焊、纵骨装焊、中组立制造等多工位的智能化流水生产线.通过工程应用实现船体平面分段由传统生产模式向以智能装备为标...     

Study of fatigue crack nucleation processes by crystalline FE analysis

 In order to accumulate knowledge about how material compositions and manufacturing methods affect fatigue strength, this paper investigates the relationship between the swiftness of the changes in the macroscopic indices of the crack initiation process and the hardening properties of a material. This is done by calculating the cyclic deformation behavior of a f.c.c. single crystal. The relationship between the swiftness of the changes and the crystal geometries is also examined by calculating the deformation behavior of a f.c.c. crystal with a high Schmid factor buried in a large crystal with a low Schmid factor. In addition, a multiscale hardening rule based on forest theory is developed in order to examine the microscopic mechanisms of fatigue slip band (persistent slip bands, PSBs) formation. The validity of the theories presented is examined by comparing the changing nature of the measured and calculated hysteresis loop shapes of f.c.c. single crystals. Inhomogenous slip deformation through the crystal is also investigated, and inferences are then drawn about the microscopic mechanisms of cyclic hardening and PSB formation. Received: August 5, 2002 / Accepted: December 18, 2002 Address correspondence to: N. Osawa (osawa@naoe.eng.osaka-u.ac.jp) Updated from the Japanese original, which won the 2002 SNAJ prize (J Soc Nav Archit Jpn 1998;184:351–363, 1999;185:283–292 and 186:535–544, 2001;190:539–551)     

Modeling and analysis of panel hull block assembly system through timed colored Petri net

To implement efficient production control, this paper provides a timed colored Petri net (timed CPN) approach to performance modeling, real-timed dispatching and simulation of Panel hull block assembly system (PHBAS). The definition of Petri net is extended to accord with the real-world PHBAS’s organization, and the modeling method for hull flow production is provided in order to simplify modeling program. Using modeling and analyzing method, the dynamic characteristics of the system can be emulated and quantitatively calculated and work control tactics can be optimized. For the double bottom hull block shipbuilding system in a recently built shipyard in China, the simulation model with timed CPN was described and the system parameters and optimal task sequence which has the minimum operation time were obtained for a scheduling case.     

Broaching prediction in the light of an enhanced mathematical model,with higher-order terms taken into account

 We have attempted to develop a more consistent mathematical model for capsizing associated with surf-riding in following and quartering waves by taking most of the second-order terms of the waves into account. The wave effects on the hull maneuvring coefficients were estimated, together with the hydrodynamic lift due to wave fluid velocity, and the change in added mass due to relative wave elevations. The wave effects on the hydrodynamic derivatives with respect to rudder angles were estimated by using the Mathematical Modelling Group (MMG) model. Then captive ship model experiments were conducted, and these showed reasonably good agreements between the experiments and the calculations for the wave effects on the hull and the rudder maneuvring forces. It was also found that the wave effects on restoring moments are much smaller than the Froude–Krylov prediction, and the minimum restoring arm appears on a wave downslope but not on a wave crest amidship. Thus, an experimental formula of the lift force due to the heel angle of the ship is provided for numerical modelling. Numerical simulations were then carried out with these second-order terms of waves, and the results were compared with the results of free-running model experiments. An improved prediction accuracy for ship motions in following and quartering seas was demonstrated. Although the boundaries of the ship motion modes were also obtained with both the original model and the present one, the second-order terms for waves are not so crucial for predicting the capsizing boundaries themselves. Received: June 20, 2002 / Accepted: October 10, 2002 Acknowledgments. This research was supported by a Grant-in-Aid for Scientific Research of the Ministry of Education, Culture, Sports, Science and Technology of Japan (No. 13555270). The authors thank Prof. N. Rakhmanin of the Krylov Ship Research Institute for providing the Russian literature, as well as Mr. H. Murata of NHK (Japan Broadcasting Corporation) for translating it into Japanese. Address correspondence to: N. Umeda (e-mail: umeda@naoe.eng.osaka-u.ac.jp)     

URANS and DES analysis for a Wigley hull at extreme drift angles

Vortical structures and associated instabilities for flows around the Wigley hull for a wide range of drift angles (10° ≤ α ≤ 60°) with free surface are identified and analyzed. Quantitative verification and validation are conducted on three systematically refined grids with comparison to the experimental data for α = 10°. Analysis of the flow pattern shows a strong correlation between the vortical structures and free-surface wave elevation. For α = 10° and 30°, the flows remain steady and vortices are generated at the keel and fore and aft perpendiculars of the hull. The strength and complexity of these vortices increase with increasing α. At α = 45°, flow becomes unsteady without any significant change in the main flow pattern. At α = 60°, a complex and unsteady flow field on the leeward side of the hull is formed with a large recirculation region from the aft to the fore end, which prevents the flow coming from below the keel from moving up and generating the keel vortices observed at lower drift angles. Karman-like and helical instabilities are analyzed. The effect of Froude number is more apparent for large than for small drift angles.     

大型尾部分段装焊固有应变有限元计算精度控制技术

船舶建造精度控制是对造船全过程的尺寸精度分析与控制,随着船体结构加工精度的不断提高,装配工艺装备、工艺程序的不断优化,船体装配与焊接精度控制的重点是对焊接过程中所产生的变形开展有效监测与防控。固有应变有限元计算是通过避开复杂的焊接过程,采用简单的弹性静载分析,简化计算过程,辅之于专用焊接变形预测软件,对焊接过程中的固有应变进行预测,给出相应的焊接变形补偿量,从而达到精度控制的目标要求,并在575000DWT散货船尾部分段生产实践中加以了应用。     

Extensive study on the design loads used for strength assessment of tanker and bulk carrier structures

ClassNK has undertaken wide-ranging basic research covering many aspects related to the safety of ship structures, including design loads, structural analysis, strength assessment of buckling, collapse, and fatigue, and rational corrosion margins to develop new design standards which have transparency and consistency. Among the wide-ranging basic research, this article summarizes the results of extensive work on the design loads used for strength assessments of tanker and bulk carrier structures. The main aim of the research was to develop practical estimation methods of design loads with rational technical backgrounds relating to the actual loads acting on the primary structural members of tankers and bulk carriers. During this study, we proposed the following methodology. Design sea states that closely resemble the actual sea states which are considered to be the most severe for hull structures. Find practical estimation methods for the design sea states by parametric studies using the results of series calculations on representative tankers and bulk carriers. Find practical estimation methods for design regular waves which will result in the same level of stresses as those induced in irregular waves under the design sea states. We also briefly introduced some practical estimation methods for the design loads, such as ship motions, accelerations, hull-girder bending moments, and hydrodynamic pressures that are induced under design regular waves. The findings in this study have been summarized and implemented in the new design standards for tanker and bulk carrier structures.Updated from the Japanese original which won the 2003 SNAJ prize (J Soc Nav Archit Jpn 2002; 191:195–207; 2002; 191:208–220; and 2002; 192:723–733)     

Study on real-time estimation of the ship motion cross spectra

 Time-varying coefficient vector autoregressive (T-VVAR) modeling with instantaneous responses is applied to spectrum analysis based on the nonstationary motion data of ships. Because of the ship's maneuvers, changes such as course and speed, the ship motions in waves are regarded as a nonstationary random process, although the seaway can be considered as a stationary stochastic process. The T-VVAR model is transformed into a state space model, and the time-varying coefficients can be evaluated by using the Kalman filter algorithm. Using the estimated time-varying coefficients, the instantaneous cross spectra of the ship motions can be calculated at every moment. In order to examine the reliability of the proposed procedure, on-board tests were carried out. Under stationary conditions, at a constant speed and course, the proposed method shows good agreement with stationary vector autoregressive (SVAR) modeling analysis. Moreover, it is confirmed that the proposed method can estimate the instantaneous cross spectra of the ship motions even under nonstationary conditions, showing that this is a powerful tool for on-line analysis of the nonstationary motion data of ships. Received: August 2, 2002 / Accepted: November 28, 2002 Acknowledgments. The authors thank the captain and crew of the training ship Shioji Maru, Tokyo University of Mercantile Marine. Address correspondence to: T. Iseki (iseki@ipc.tosho-u.ac.jp) Updated from the Japanese original, which won the 2002 SNAJ prize (J Soc Nav Archit Jpn 2001;190:161–168)     

Implementation of an executable business process management model for the ship hull production design process

The shipbuilding industry has adopted IT convergence as a new engine for growth encompassing conventional production know-how and economies of scale. Brand new solutions for enterprise IT, such as three-dimensional (3D) computer-aided design (CAD) systems, enterprise resource planning systems, and product lifecycle management systems have been adopted and customized to shipyards and contribute to productivity enhancement. As part of IT convergence in the shipbuilding industry, we examine the adoption of business process management (BPM) for the ship hull production design process. Ship hull production design, a process-based task, requires the most man-hours among all ship design processes and is directly coupled with ship production; thus, improvements in this task can contribute hugely toward enhancing productivity. First, we explain the concept of the executable model, which is an essential condition for executing defined processes in a business process management system (BPMS). In addition, we analyze the hull production design task and use this as the basis of a process to build executable BPM models. Thus, we present detailed implementations and the expected effects for the BPM execution of the hull production design process. The executable BPM model of the hull production design process is implemented using Bonita Open-Solution 5.5, a representative open-source BPMS.     

船体小组立机器人焊接三维扫描识别系统设计

针对船体小组立结构件，基于三维点云数据，利用点云和图像处理算法，完成船体小组立结构件的三维扫描、焊缝识别和焊缝拓扑结构分析。基于片体智能化焊接流水线，构建船体小组立机器人焊接三维扫描识别系统。该系统具备对一般筋板类型结构件与交叉类型结构件的焊前扫描、焊缝识别、机器人焊接路径规划和机器人焊接作业生成等功能，经实际验证，可为片体智能焊接流水线实现船体小组立结构件智能化焊接提供准确的视觉信息与作业信息。     

Structural safety assessment of a pontoon-type VLFS considering damage to the breakwater

 A structural safety assessment of a pontoon-type very large floating structure (VLFS) surrounded by a gravity-type breakwater was carried out for extreme wave conditions by considering the damage to the breakwater. Bending and shear collapses are considered to be a failure mode of the floating structure, while overturning damages the breakwater. The probability of the breakwater overturning, and the transmitted wave height before and after damage to the breakwater, are evaluated using design formulae for port and harbor facilities in Japan. The ultimate bending and shear strengths of the floating structure are calculated by the idealized structural unit method (ISUM) and FEM, respectively. The calculated failure probability for the floating structure is compared with the specified target safety level. It was found that the floating structure under consideration is most likely to fail by bending in transverse waves, and that the corresponding failure probability satisfies the target level. Received: September 12, 2002 / Accepted: October 4, 2002 Acknowledgment. The authors are grateful to Dr. Shigeo Ohmatsu, National Maritime Research Institute, Japan, for allowing us to use the program of hydroelastic response analysis. Address correspondence to: M. Fujikubo (e-mail: fujikubo@naoe.hiroshima-u.ac.jp) Updated from the Japanese original, which won the 2002 SNAJ prize (J Soc Arthit Jpn 2002;190:337–345)     

Drift force on a bottom-mounted slightly porous vertical cylinder fixed in regular waves

 Explicit expressions are derived for the drift force that will act on a bottom-mounted, slightly porous vertical cylinder fixed in regular waves. The drift-force expressions derived both from the near-field and the far-field are shown. It is indicated, and numerically demonstrated, that the conventional far-field formula does not hold for a porous body, but needs the additional term of a near-field body-surface integration. Received: July 4, 2002 / Accepted: November 6, 2002 Acknowledgment. The author would like to acknowledge Prof. Kashiwagi, of Kyushu University, for indicating the work of Havelock relating to Eq. 20. Address correspondence to: H. Kagemoto (e-mail: kagemoto@k.u-tokyo.ac.jp)