Performance of Low-bandwidth, Semi-active Damping Concepts for Suspension Control

Active damping has been shown to offer increased suspension performance in terms of vehicle isolation, suspension packaging, and road-tire contact force. It can even approximate the performance of full state feedback control without requiring the difficult measurement of tire deflection. Many semi-active damping strategies have been introduced to approximate the response of active damping with the modulation of passive damping parameters. These strategies have typically required a relatively high bandwidth for actuator response. This paper investigates the simulation performance and “frequency response” of two concepts in low-bandwidth semi-active suspension control, one that sets a damping force directly and another that sets the damping resistance. The electronically controlled bandwidth of these actuators is approximately an order of magnitude less than other semi-active devices; high frequency control is handled mechanically. A quarter-car model is studied with the controlled damping replacing both passive and active damping of typical control schemes. Both low-bandwidth damping strategies perform remarkably well compared to both active and high-bandwidth, semi-active damping. In certain dynamic performances, the new semi-active strategies outperform active damping and what the author calls “nominal” semi-active damping.     

Performance of Low-bandwidth,Semi-active Damping Concepts for Suspension Control

Abstract

Active damping has been shown to offer increased suspension performance in terms of vehicle isolation, suspension packaging, and road-tire contact force. It can even approximate the performance of full state feedback control without requiring the difficult measurement of tire deflection. Many semi-active damping strategies have been introduced to approximate the response of active damping with the modulation of passive damping parameters. These strategies have typically required a relatively high bandwidth for actuator response. This paper investigates the simulation performance and “frequency response” of two concepts in low-bandwidth semi-active suspension control, one that sets a damping force directly and another that sets the damping resistance. The electronically controlled bandwidth of these actuators is approximately an order of magnitude less than other semi-active devices; high frequency control is handled mechanically. A quarter-car model is studied with the controlled damping replacing both passive and active damping of typical control schemes. Both low-bandwidth damping strategies perform remarkably well compared to both active and high-bandwidth, semi-active damping. In certain dynamic performances, the new semi-active strategies outperform active damping and what the author calls “nominal” semi-active damping.     

Optimal Performance of Variable Component Suspensions

Most vehicle suspension systems use fixed passive components that offer a compromise in performance between sprung mass isolation, suspension travel, and tireroad contact force. Recently, systems with discretely adjustable dampers and air springs been added to production vehicles. Active and semi-active damping concepts for vehicle suspensions have also been studied theoretically and with physical prototypes. This paper examines the optimal performance comparisons of variable component suspensions, including active damping and full-state feedback, for “quartercar” heave models. Two and three dimensional optimizations are computed using performance indicators to find the component parameters (control gains) that provide “optimal” performance for statistically described roadway inputs. The effects of performance weighting and feedback configuration are examined. Active damping is shown to be mainly important for vehicle isolation. A passive vehicle suspension can control suspension travel and tire contact force nearly as well as a full state feedback control strategy.     

Optimal Performance of Variable Component Suspensions

SUMMARY

Most vehicle suspension systems use fixed passive components that offer a compromise in performance between sprung mass isolation, suspension travel, and tireroad contact force. Recently, systems with discretely adjustable dampers and air springs been added to production vehicles. Active and semi-active damping concepts for vehicle suspensions have also been studied theoretically and with physical prototypes. This paper examines the optimal performance comparisons of variable component suspensions, including active damping and full-state feedback, for “quartercar” heave models. Two and three dimensional optimizations are computed using performance indicators to find the component parameters (control gains) that provide “optimal” performance for statistically described roadway inputs. The effects of performance weighting and feedback configuration are examined. Active damping is shown to be mainly important for vehicle isolation. A passive vehicle suspension can control suspension travel and tire contact force nearly as well as a full state feedback control strategy.     

Active Damping in Road Vehicle Suspension Systems

Low order, linearized dynamic models of road vehicle suspension systems are analyzed to provide insight into the benefits of suspensions incorporating generalized velocity feedback compared with conventional passive suspensions. Damping forces from passive dampers are supplemented by forces generated by an active element requiring a power supply. A simple criterion is developed which indicates whether or not the introduction of activedamping forces will result in significant benefit for pneumatic tired vehicles.

An extended active suspension concept involving a high-gain load leveler as well as active damping is analyzed. The realization of active or semi-active damping forces through electrical or hydraulic means is briefly discussed.     

Semi-Active Heave and Pitch Control for Ground Vehicles

A model is presented which includes both the heave and pitch motions of a vehicle traversing a roadway. Provision is made for testing totally passive, totally active, and semi-active secondary suspensions. Control strategies are developed for the totally active case and vehicle isolation is demonstrated. These active controllers are then modified to be semi-active, i.e., no power is provided from the controller to the vehicle. The semi-active isolation is shown to be comparable to the totally active system and much superior to the passive suspension.     

Adaptive Suspension Concepts for Road Vehicles

Most vehicle suspensions are composed of passive spring and damper devices, although improved suspension performance is possible if an active system is used to control forces or relative velocities. The complexity, power requirements, and cost of fully active suspensions have restricted their use. Various partially active suspensions have been proposed and suspensions with slow load levelers and variable dampers are in widespread use. Here we analyze a class of basically passive suspensions the parameters of which can be varied actively in response to various measured signals on the vehicle. These suspensions can come close to optimal performance with simpler means than many of the active or semi-active schemes previously proposed.     

The Response of Active and Semi-active Suspensions to Realistic Feedback Signals

A simple vehicle model is presented incorporating passive, active, and semi-active suspensions. When the desired feedback variables are ideally available, the system response is well understood and excellent sprung mass isolation results. More often than not, the measured variables must be signal processed in some manner prior to their use in some control algorithm. This paper presents the expected response of a simple vehicle with an active and/or semi-active suspension, subject to non-ideal feedback information.     

Adaptive Suspension Concepts for Road Vehicles

SUMMARY

Most vehicle suspensions are composed of passive spring and damper devices, although improved suspension performance is possible if an active system is used to control forces or relative velocities. The complexity, power requirements, and cost of fully active suspensions have restricted their use. Various partially active suspensions have been proposed and suspensions with slow load levelers and variable dampers are in widespread use. Here we analyze a class of basically passive suspensions the parameters of which can be varied actively in response to various measured signals on the vehicle. These suspensions can come close to optimal performance with simpler means than many of the active or semi-active schemes previously proposed.     

Performance of spade-less wheeled military vehicles with passive and semi-active suspensions during mortar firing

Many armies are replacing heavy slow tracked vehicles with their lighter wheeled counterparts for their high mobility and better shoot and scoot capabilities. These features make the vehicle hard to track and target in counter-battery fire. However, when firing high calibre guns, spades are needed to connect the vehicle chassis to the ground, so as to transmit parts of the large firing force directly to the ground. Use of spades hinders the vehicle mobility, while elimination of them paves the way for having quicker and more mobile wheeled vehicles. In this article, vibration response of a spade-less High Mobility Multi-purpose Wheeled Vehicle with a mounted mortar is studied and controlled using stock passive, optimised passive, and optimised semi-active dampers as primary suspensions. The spade-less vehicle with optimised passive and semi-active dampers has a better response in heave, pitch, and fore-aft motions and can fire with better accuracy compared to a spade-less vehicle with stock passive dampers. Simulation results indicate that the spades can be removed from wheeled military vehicles if the precautions are taken for the tyres.     

The Response of Active and Semi-active Suspensions to Realistic Feedback Signals

SUMMARY

A simple vehicle model is presented incorporating passive, active, and semi-active suspensions. When the desired feedback variables are ideally available, the system response is well understood and excellent sprung mass isolation results. More often than not, the measured variables must be signal processed in some manner prior to their use in some control algorithm. This paper presents the expected response of a simple vehicle with an active and/or semi-active suspension, subject to non-ideal feedback information.     

Skyhook and H8 Control of Semi-active Suspensions: Some Practical Aspects

Summary This paper deals with single-wheel suspension car model. We aim to prove the benefits of controlled semi-active suspensions compared to passive ones. The contribution relies on H 8 control design to improve comfort and road holding of the car under industrial specifications, and on control validation through simulation on an exact nonlinear model of the suspension. Note that we define semi-active suspensions as control systems incorporating a parallel spring and an electronically controlled damper. However, the type of damper used in automotive industry can only dissipate energy. No additional force can be generated using external energy. The control issue is then to change, in an accurate way, the damping (friction) coefficient in real-time. This is what we call semi-active suspension. For this purpose, two control methodologies, H 8 and Skyhook control approaches, are developed, using a linear model of the suspension, and compared in terms of performances using industrial specifications. The performance analysis is done using the control-oriented linear model first, and then using an exact nonlinear model of the suspension incorporating the nonlinear characteristics of the suspension spring and damper.     

Skyhook and H8 Control of Semi-active Suspensions: Some Practical Aspects

Summary This paper deals with single-wheel suspension car model. We aim to prove the benefits of controlled semi-active suspensions compared to passive ones. The contribution relies on H 8 control design to improve comfort and road holding of the car under industrial specifications, and on control validation through simulation on an exact nonlinear model of the suspension. Note that we define semi-active suspensions as control systems incorporating a parallel spring and an electronically controlled damper. However, the type of damper used in automotive industry can only dissipate energy. No additional force can be generated using external energy. The control issue is then to change, in an accurate way, the damping (friction) coefficient in real-time. This is what we call semi-active suspension. For this purpose, two control methodologies, H 8 and Skyhook control approaches, are developed, using a linear model of the suspension, and compared in terms of performances using industrial specifications. The performance analysis is done using the control-oriented linear model first, and then using an exact nonlinear model of the suspension incorporating the nonlinear characteristics of the suspension spring and damper.     

Semi-Active Control of Wheel Hop in Ground Vehicles

A two degree-of-freedom vehicle model is developed which incorporates passive, active, and semi-active secondary suspensions. The model is used to demonstrate the trade-offs which are inherent in attempting to provide desirable sprung weight isolation while at the same time controlling unsprung weight motions.

A linear model is used first in order to compare passive and active suspensions in an analytically understandable configuration. The semi-active suspension is inherently nonlinear and is compared to the others through computer simulation. The passive suspension is, of course, the most restrictive in providing simultaneous isolation of sprung and unsprung weight; however, the active suspension is also compromised in providing both functions. The semi-active suspension does an excellent job of tracking its active counterpart.     

Energy Flow in Active Attitude Control Suspensions: A Bond Graph Analysis

Fully active ground vehicle suspensions which completely replace the passive spring and damper elements with a force generating actuator have required a significant amount of power. Alternative systems which retain compliant elements to handle high frequency isolation but include active elements to control the vehicle body attitude have been developed to reduce the power requirements. These suspensions are called “low bandwidth” or “fast load leveler” systems and they often incorporate semi-active dampers which produce high frequency controllable forces with low power requirements. Here, two contrasting attitude control systems are studied to show that actuator power can be significantly reduced if the actuator is used to vary a lever ratio instead of being used to compress the suspension spring directly. Both types of systems have been successfully implemented in prototype form. Bond graphs for idealized versions of the suspensions show clearly the significant differences in actuator power and energy requirements even though the abstract mathematical structures of the two systems are remarkably similar. Computer simulations confirm the analytical results.     

Semi-active suspension systems for railway vehicles using magnetorheological dampers. Part II: simulation and analysis

In this paper, the semi-active suspension system for railway vehicles based on the controlled (MR) fluid dampers is investigated, and compared with the passive on and passive off suspension systems. The lateral, yaw, and roll accelerations of the car body, trucks, and wheelsets of a full-scale railway vehicle integrated with four MR dampers in the secondary suspension systems, which are in the closed and open loops respectively, are simulated under the random and periodical track irregularities using the established governing equations of the railway vehicle and the modelled track irregularities in Part I of this paper. The simulation results indicate that (1) the semi-active controlled MR damper-based suspension system for railway vehicles is effective and beneficial as compared with the passive on and passive off modes, and (2) while the car body accelerations of the railway vehicle integrated with semi-active controlled MR dampers can be significantly reduced relative to the passive on and passive off ones, the accelerations of the trucks and wheelsets could be increased to some extent. However, the increase in the accelerations of the trucks and wheelsets is insignificant.     

Semi-Active Control of Wheel Hop in Ground Vehicles

ABSTRACT

A two degree-of-freedom vehicle model is developed which incorporates passive, active, and semi-active secondary suspensions. The model is used to demonstrate the trade-offs which are inherent in attempting to provide desirable sprung weight isolation while at the same time controlling unsprung weight motions.

A linear model is used first in order to compare passive and active suspensions in an analytically understandable configuration. The semi-active suspension is inherently nonlinear and is compared to the others through computer simulation. The passive suspension is, of course, the most restrictive in providing simultaneous isolation of sprung and unsprung weight; however, the active suspension is also compromised in providing both functions. The semi-active suspension does an excellent job of tracking its active counterpart.     

半主动悬架的滑模变结构控制

针对带有电流变液智能阻尼器的半主动汽车悬架模型,运用滑模变结构方法设计了半主动悬架滑模控制器。根据滑模运动方程稳定的Hurwitz判据选择滑模面系数,用指数趋近率改善滑模运动段的动态品质并进一步确定了半主动悬架的实时控制阻尼力。对多种激励信号下隔振质量的响应及半主动悬架系统在系统参数摄动下的鲁棒特性进行了仿真分析。结果表明:变结构控制下半主动悬架系统的隔振效果要远好于最优被动系统,而且对外界扰动有一定的适应性,对系统参数摄动也具有很强的鲁棒性。     

Structured H2 Optimization of Vehicle Suspensions Based on Multi-Wheel Models

Summary Various control techniques, especially LQG optimal control, have been applied to the design of active and semi-active vehicle suspensions over the past several decades. However passive suspensions remain dominant in the automotive marketplace because they are simple, reliable, and inexpensive. The force generated by a passive suspension at a given wheel can depend only on the relative displacement and velocity at that wheel, and the suspension parameters for the left and right wheels are usually required to be equal. Therefore, a passive vehicle suspension can be viewed as a decentralized feedback controller with constraints to guarantee suspension symmetry. In this paper, we cast the optimization of passive vehicle suspensions as structure-constrained LQG/H2 optimal control problems. Correlated road random excitations are taken as the disturbance inputs; ride comfort, road handling, suspension travel, and vehicle-body attitude are included in the cost outputs. We derive a set of necessary conditions for optimality and then develop a gradient-based method to efficiently solve the structure-constrained H2 optimization problem. An eight-DOF four-wheel-vehicle model is studied as an example to illustrate application of the procedure, which is useful for design of both passive suspensions and active suspensions with controller-structure constraints.     

New level of vehicle comfort and vehicle stability via utilisation of the suspensions anti-dive and anti-squat geometry

In this article a novel vehicle dynamics control concept is designed for a vehicle equipped with wheel individual electric traction machines, electronically controlled brakes and semi-active suspensions. The suspension's cross-couplings between traction forces and vertical forces via anti-dive and anti-squat geometry is utilised in the control concept to improve driving comfort and driving stability. The control concept is divided into one main and two cascaded branches. The main controller consists of a multivariable vehicle dynamics controller and a control allocation scheme to improve the vehicle's driving comfort. The cascaded feedback loops maintain the vehicle's stability according to wheel slip and vehicle sideslip. The performance of the combined vehicle dynamics controller is compared to a standard approach in simulation. It can be stated that the controller piloting semi-active suspensions together with brake and traction devices enables a superior performance regarding comfort and stability.