Effect of fuel injection strategies on the combustion process in a PFI boosted SI engine

A low-cost solution based on fuel injection strategies was investigated to optimize the combustion process in a boosted port fuel injection spark ignition (PFI SI) engine. The goal was to reduce the fuel consumption and pollutant emissions while maintaining performance. The effect of fuel injection was analyzed for the closed and open valve conditions, and the multiple injection strategies (MIS) based on double and triple fuel injection in the open-valve condition. The tests were performed on an optical accessible single-cylinder PFI SI engine equipped with an external boost device. The engine was operated at full load and with a stoichiometric ratio equivalent to that of commercial gasolines. Optical techniques based on 2D-digital imaging were used to follow the flame propagation from the flame kernel to late combustion phase. In particular, the diffusion-controlled flames near the valves and cylinder walls, due to fuel deposition, were studied. In these conditions, the presence of soot was measured by two-color pyrometry, and correlated with engine parameters and exhaust emissions measured by conventional methods. The open valve fuel injection strategies demonstrated better combustion process efficiency than the closed ones. They provided very low soot levels in the combustion chamber and engine exhaust, and a reduction in specific fuel consumption. The multiple injection strategies proved to be the best solution in terms of performance, soot concentration, and fuel consumption.     

Experimental studies on low pressure semi-direct fuel injection in a two stroke spark ignition engine

In this work a two-stroke scooter engine was modified to work with semi-direct injection of gasoline at a pressure of 8 bar from an injector in the cylinder barrel pointed toward the cylinder head. The influence of injection timing, injection pressure, spark plug location and air-fuel ratio, on performance, emissions and combustion characteristics has been investigated. In addition, a comparison has been made with manifold injection of gasoline on the same engine at a given speed and various outputs. A significant reduction in HC emissions and fuel consumption with no adverse effects on NOx emissions and combustion stability was observed. A small drop in power and increase in CO emission were observed disadvantages of the new injection system. Injection timing was found to be the most important factor and a balance between reduction in shortcircuited fuel by late injection, and time for mixture preparation by advancing the injection, was found to be essential.     

Characteristics of flame kernal radius in a spark ignition engine according to the electric spark ignition energy

To study flame propagation in a spark ignition engine, it must concentrate on the initial combustion stage, i.e., the formation and development of flame. Therefore, we must study the theoretical calculation of minimum flame kernel radius which affects the formation and development of flame kernel. To calculate the minimum flame kernel radius, we must know the thermal conductivity, flame temperature, laminar burning velocity, etc. To evaluate the accuracy of the minimum flame kernel radius based on the theory, authors compared with those from calculation and those from tests. According to the increase of number of sparks and spark intervals, the flame kernel radii become to increase and the expected lean limits are extended. It is considered that is due to the stability of combustion as increase of flame kernel size according as high ignition energy supplies in initial period and discharge energy period lengthens.     

汽油机燃用轻油基燃料的材料相容性研究

在燃油供给系统不作任何变动的前提下,汽油机燃用含有甲醇、酚溶剂没以及甲基叔丁基醚（MIBE）的轻油基混合燃料后,燃油供给系统中的 金属材料溶涨、损坏、而金属零部件产生点蚀或剥落,影响发动机的正常工作。经研究,确定而耐油性能较好的丙烯酸酯橡胶或含氟橡胶制品代替原供油系统中的丁腈橡胶件,有效减轻了轻油基燃料的溶涨作用;轻油基混合燃料对有关金属件的腐蚀问题也可有效解决。     

Combustion instabilities and nanoparticles emission fluctuations in GDI spark ignition engine

The main challenge facing the concept of gasoline direct injection is the unfavourable physical conditions at which the premixed charge is prepared and burned. These conditions include the short time available for gasoline to be sprayed, evaporated, and homogeneously mixed with air. These conditions most probably affect the combustion process and the cycle-by-cycle variation and may be reflected in overall engine operation. The aim of this research is to analyze the combustion characteristics and cycle-by-cycle variation including engine-out nanoparticulates of a turbocharged, gasoline direct injected spark ignition (DISI) engine at a wide range of operating conditions. Gasoline DISI, turbo-intercooled, 1.6L, 4 cylinder engine has been used in the study. In-cylinder pressure has been measured using spark plug mounted piezoelectric transducer along with a PC based data acquisition. A single zone heat release model has been used to analyze the in-cylinder pressure data. The analysis of the combustion characteristics includes the flame development (0–10% burned mass fraction) and rapid burn (10–90% burned mass fraction) durations at different engine conditions. The cycle-by-cycle variations have been characterized by the coefficient of variations (COV) in the peak cylinder pressure, the indicated mean effective pressure (IMEP), burn durations, and particle number density. The combustion characteristics and cyclic variability of the DISI engine are compared with data from throttle body injected (TBI) engine and conclusions are developed.     

Application of a thermodynamic model with a complex chemistry to a cycle resolved knock prediction on a spark ignition optical engine

A combination of experimental and numerical methodologies is proposed for the investigation of knocking in spark ignition engines to aid in better understanding the physical and chemical processes that occur and to exploit the capabilities of a developed computational tool. The latter consists of a thermo-fluid dynamics model, which is part of an advanced 1-D fluid dynamics code for the simulation of the entire engine, and a complex chemistry model, which can be embedded into the thermo-fluid dynamics model using the same integration algorithm for the conservation equations and the reacting species. Their mutual interaction in the energy balance will be considered. The experimental activity was carried out in the combustion chamber of an optically accessible, single-cylinder P.F.I. engine equipped with a commercial head. The experimental data consisted of optical measurements correlated to the combustion and auto-ignition processes within the cylinder. The optical measurements were based on 2-D digital imaging, UV visible natural emission spectroscopy and the chemiluminescence of radical species (OH and HCO). The engine parameters, the pressure signals of the related data and optical acquisition are compared on an individual cycle basis in the simulation by running the engine at a constant speed and varying the spark advance from normal combustion to heavy knock conditions.     

Effect of the fuel injection strategy on first-cycle firing and combustion characteristics during cold start in a TSDI gasoline engine

The first firing cycle is very important during cold-start for all types of spark ignition engines. In addition, the combustion characteristics of the first firing cycle affect combustion and emissions in the following cycles. However, the first-cycle fuel-air mixing, combustion and emissions generation within the cylinder of a two-stage direct-injection (TSDI) engine during cold start is not completely understood. Based on the total stoichiometric air-fuel ratio and local richer mixture startup strategy, the first-cycle firing and combustion characteristic at cold start were investigated in a two-stage direct injection (TSDI) gasoline engine. In addition, the effects of the first injection timing, second injection timing, 1st and 2nd fuel injection proportion and total excess air ratio on the in-cylinder pressure, heat release rate and accumulated heat release were analyzed on the basis of a cycle-by-cycle analysis. It is shown that a larger 2nd fuel injection amount and later 2nd injection timing are more beneficial to the firing of the first cycle in the case of a total excess air ratio of 1.0. The optimum 1st and 2nd injection timing fuel injection proportions are 120°CA ATDC during the intake stroke, 60°CA BTDC during the compression stroke and 1:1. In addition, the firing boundary is a 2nd injection timing later than 90°CA BTDC during the compression stroke in the case of the 1st injection timing from 60°CA to 180°CA ATDC during an intake stroke and involves a 1st and 2nd fuel injection proportion of 1:1 and an excess air ratio of 1.0. The study provides a detailed understanding of cold-start combustion characteristics and a guide for optimizing the reliable first-cycle firing at cold start.     

高压喷油对柴油机燃烧的影响

在直喷式柴油机上,提高喷油压力能改善其混合气形成过程和燃烧。但应该查明,转速范围在2000r/min内,使用常规喷油系统(泵-管-喷嘴),使喷油压力约至200MPa,喷油持续期为22℃A,每循环喷油量为530mm~3是否可行;进而考虑到指示效率和燃料的不完全混合,这种改善的可能性是否存在。在上述基础上则应确定喷油压力的一个合理的上限值。 通过模拟计算来辅助确定高压喷油系统的设计参数时,必须对诸如柴油机燃油中的音速、高压油管中的衰减、柱塞偶件上的泄漏以及喷油泵的总形等基础数据予以确定及评估。 通过高压力的喷油能改善指示效率,减少黑烟排放,并在调整其余的混合气形成参数时降低氮氧化物的排放。由此得出16OMPa是喷油压力合理的上限值,是油耗、烟度和氮氧化物之间的合理折衷。     

Effect of operating parameters on diesel/propane dual fuel premixed compression ignition in a diesel engine

In this research, the effects of three operating parameters (Diesel injection timing, propane ratio, and exhaust gas recirculation (EGR) rates) in a diesel-propane dual fuel combustion were investigated. The characteristics of dual-fuel combustion were analyzed by engine parameters, such as emission levels (Nitrogen oxides (NO_x) and particulate matter (PM)), gross indicated thermal efficiency (GIE) and gross IMEP Coefficient of Variance (CoV). Based on the results, improving operating strategies of the four main operating points were conducted for dual-fuel PCCI combustion with restrictions on the emissions and the maximum pressure rise rate. The NOx emission was restricted to below 0.21 g/kWh in terms of the indicated specific NO_x (ISNO_x), PM was restricted to under 0.2 FSN, and the maximum pressure rise rate (MPRR) was restricted to 10 bar/deg. Dual-fuel PCI combustion can be available with low NO_x, PM emission and the maximum pressure rise rate in relatively low load condition. However, exceeding of PM and MPRR regulation was occurred in high load condition, therefore, design of optimal piston shape for early diesel injection and modification of hardware optimizing for dual-fuel combustion should be taken into consideration.     

Effect of a 2-stage injection strategy on the combustion and flame characteristics in a PCCI engine

Recently, to reduce environmental pollution and the waste of limited energy resources, there is an increasing requirement for higher engine efficiency and lower levels of harmful emissions. A premixed charge compression ignition (PCCI) engine, which uses a 2-stage type injection, has drawn attention because this combustion system can simultaneously reduce the amount of NOx and PM exhausted from diesel engines. It is well known that the fuel injection timing and the spray angle in a PCCI engine affect the mixture formation and the combustion. To acquire two optimal injection timings, the combustion and emission characteristics of the PCCI engine were analyzed with various injection conditions. The flame visualization was performed to validate the result obtained from the engine test. This study reveals that the optimum injection timings are BTDC 60° for the first injection and ATDC 5° for the second injection. In addition, the injection ratio of 3 to 7 showed the best NOx and PM emission results.     

Influence of injection parameters on the transition from PCCI combustion to diffusion combustion in a small-bore HSDI diesel engine

In this paper, the influence of injection parameters on the transition from Premixed Charge Combustion Ignition (PCCI) combustion to conventional diesel combustion was investigated in an optically accessible High-Speed Direct-Injection (HSDI) diesel engine using multiple injection strategies. The heat release characteristics were analyzed using incylinder pressure for different operating conditions. The whole cycle combustion process was visualized with a high-speed video camera by simultaneously capturing the natural flame luminosity from both the bottom of the optical piston and the side window, showing the three dimensional combustion structure within the combustion chamber. Eight operating conditions were selected to address the influences of injection pressure, injection timing, and fuel quantity of the first injection on the development of second injection combustion. For some cases with early first injection timing and a small fuel quantity, no liquid fuel is found when luminous flame points appear, which shows that premixed combustion occurs for these cases. However, with the increase of first injection fuel quantity and retardation of the first injection timing, the combustion mode transitions from PCCI combustion to diffusion flame combustion, with liquid fuel being injected into the hot flame. The observed combustion phenomena are mainly determined by the ambient temperature and pressure at the start of the second injection event. The start-of-injection ambient conditions are greatly influenced by the first injection timing, fuel quantity, and injection pressure. Small fuel quantity and early injection timing of the first injection event and high injection pressure are preferable for low sooting combustion.     

Effect of cetane enhancer on spray and combustion characteristics of compressed ignition type LPG fuel

This research investigated the spray and combustion characteristics of compressed ignition type LPG fuel when a cetane number enhancing additive was applied to a constant volume chamber. Because LPG has a lower cetane number, DTBP and alpha olefin were added to the LPG (100% butane) to enhance the cetane number and viscosity. By adding the cetane enhancer, stable combustion over the wide range of the ambient conditions was possible as well. According to the blending rates of DTBP and alpha olefin, various proportions of LPG blended fuels were obtained. In a constant volume chamber, a high speed digital camera was also employed to visualize the combustion characteristics of LPG fuel. The combustion pressures and heat-release rates of the LPG blends were also compared at various ambient pressures. As the results of measurements of exhaust emissions, CO and HC were reduced considerably, but CO₂ was increased by blending LPG with DTBP and alpha olefin.     

Effect of the number of fuel injector holes on characteristics of combustion and emissions in a diesel engine

The diesel combustion process is highly dependent on fuel injection parameters, and understanding fuel spray development is essential for proper control of the process. One of the critical factors for controlling the rate of mixing of fuel and air is the number of injector holes in a diesel engine. This study was intended to explore the behavior of the formation of spray mixtures, combustion, and emissions as a function of the number of injector hole changes; from this work, we propose an optimal number of holes for superior emissions and engine performance in diesel engine applications. The results show that increasing the number of holes significantly influences evaporation, atomization, and combustion. However, when the number of holes exceeds a certain threshold, there is an adverse effect on combustion and emissions due to a lack of the air entrainment required for the achievement of a stoichiometric mixture.     

Effect of injection condition and swirl on D.I. diesel combustion in a transparent engine system

The objective of this work was to investigate the effects of injection conditions and swirl on D.I. diesel combustion using a transparent engine system. The test engine is equipped with a common rail injection system to control injection conditions and to obtain split injection characteristics. A combustion analysis and steady flow test were conducted to measure the heat release rate due to cylinder pressure and the swirl ratio. In addition, spray and diffusion flame images were obtained using a high speed camera. The LII & LIS methods were also used to obtain 2-D soot and droplet distributions. High injection pressure was found to shorten ignition delay, as well as to enhance peak pressure. The results also revealed that the heat release rate in the premixed combustion region was markedly reduced through the use of pilot injection, while the soot distribution and the heat release rate in the diffusion combustion region were increased. The swirl effect was found to shorten ignition delay at certain injection timings, and to enhance the heat release rate in all experimental conditions.     

Influence of pilot injection on combustion characteristics and emissions in a DI diesel engine fueled with diesel and DME

This work experimentally investigates how the dwell time between pilot injection and main injection influences combustion and emissions characteristics (NOx, CO, THC and smoke) in a single-cylinder DI diesel engine. The experiments were conducted using two fuel injection systems according to the fuel type, diesel or dimethyl ether (DME), due to the different fuel characteristics. The injection strategy is accomplished by varying the dwell time (10°CA, 16°CA and 22°CA) between injections at five main injection timings (?4°CA aTDC, ?2°CA aTDC, 0°CA aTDC, 2°CA aTDC and 4°CA aTDC). Results from pilot-main injection conditions are compared with those shown in single injection conditions to better demonstrate the potential of pilot injection. It was found that pilot injection is highly effective for lowering heat-release rates with smooth pressure traces regardless of the fuel type. Pilot injection also offers high potential to maintain or increase the BMEP; even the combustion-timing is retarded to suppress the NOx emission formation. Overall, NOx emission formation was suppressed more by the combustion phasing retard effect, and not the pilot injection effect considered in this study. Comparison of the emissions for different fuel types shows that CO and HC emissions have low values below 100 ppm for DME operation in both single injection and pilot-main injection. However, NOx emission is slightly higher in the earlier main injection timings (?4°CA aTDC, ?2°CA aTDC) than diesel injections. Pilot injection was found to be more effective with DME for reducing the amount of NOx emission with combustion retardation, which indicates a level of NOx emission similar to that of diesel. Although the diesel pilot-main injection conditions show higher smoke emission than single-injection condition, DME has little smoke emission regardless of injection strategy.     

Effect of fuel metering on combustion and emissions of a PFI gasoline engine during fast startup under an HEV-like mode

In this paper, the transient conditions during fast startup are investigated to develop a fuel metering strategy under HEV-like mode. The fuel mixture preparation and its effects on the combustion are analyzed in detail. Specifically, the combustion in the first cycle is characterized under both conventional low-speed cranking startup and HEV-like fast startup modes. The test results show that the enhancement of cranking speed has marginal effects on mixture preparation in the first cycle. However, it prolongs the combustion duration and reduces HC emissions. The sensitivity of the fuel metering is evaluated for the initial cycles. The combustion in the 3rd ~ 5th cycles during startup is found to be fairly sensitive to the fuel metering due to the effects of transient fuel film vaporization. The fuel metering in the first cycle has the most significant effect on the combustion and emissions during fast startup. Optimized fuel metering in the first cycle shows effective reduction of HC emissions during fast startup process.     

Development of an idle speed engine model using in-cylinder pressure data and an idle speed controller for a small capacity port fuel injected SI engine

An idle speed engine model has been proposed and applied for the development of an idle speed controller for a 125 cc two wheeler spark ignition engine. The procedure uses the measured Indicated Mean Effective Pressure (IMEP) at different speeds at a constant fuel rate and throttle position obtained by varying the spark timing. At idling conditions, IMEP corresponds to the friction mean effective pressure. A retardation test was conducted to determine the moment of inertia of the engine. Using these data, a model for simulating the idle speed fluctuations, when there are unknown torque disturbances, was developed. This model was successfully applied to the development of a closed loop idle speed controller based on spark timing. The controller was then implemented on a dSPACE Micro Autobox on the actual engine. The Proportional Derivative Integral (PID) controller parameters obtained from the model were found to match fairly well with the experimental values, indicating the usefulness of the developed idle speed model. Finally, the optimized idle speed control algorithm was embedded in and successfully demonstrated with an in-house built, low cost engine management system (EMS) specifically designed for two-wheeler applications.     

Effects of the throttle opening ratio and the injection timing of CNG on the combustion characteristics of a DI engine

We investigated the effects of the fuel injection timing — both for early and late injection — in conjunction with the throttle opening ratio on the fuel-air mixing characteristics, engine power, combustion stability and emission characteristics of a DI CNG spark engine and control system that had been modified and designed according to the author’s original idea. We verified that the combustion characteristics were affected by the fuel injection timing and that the engine conditions were affected by the throttle opening ratios and the rpm. The combustion characteristics were greatly improved for a complete open throttle ratio with an early injection timing and for a partial throttle ratio with a late injection timing. The combustion duration was governed by the duration of flame propagation in late injection timing scenarios and by the duration of early flame development in cases of early injection timing. As the result, the combustion duration is shortened, the lean limit is improved, the air-fuel mixing conditions are controlled, and the emissions are reduced through control of the fuel injection timing and vary according to ratio of the throttle opening.     

Effect of intake valve swirl on fuel-gas mixing and subsequent combustion in a CAI engine

A fully three-dimensional model was used to investigate the optimal value for intake valve lift in a CAI engine. Uniform mixing in the engine is a key parameter that affects the auto-ignition reliability and thermal efficiency. The method of intake of the air supply often determines the uniformity (or quality) of the fuel-air mixture. In this paper, four strategies were applied for controlling the swirl intensity of intake air. The variation of the intake valve lift induces different swirling and tumbling intensities. Both experimental data and 1D WAVE software (Ricardo, Co.) were coupled with the 3D model to provide pressure and temperature boundary conditions. The initial condition of the EGR mass fraction was also provided by the 1D model. The benchmark scenario (Case 1) was considered as a valve lift with 2 mm for all intake valves. We found that an intake valve lift of 6 mm with the other intake valve closed (i.e., Case 5) yielded the largest swirling (helical motion in the axial direction) and tumbling, which in turn rendered optimal fuel-gas mixing. We also found that fuel distribution affected the auto-ignition sites (or spot). The better the mixing, the greater the gas temperature and combustion efficiency achieved, as seen in Case 5. The NOx level, however, was increased due to the gas temperature. The optimal operating condition is selected from the viewpoints of environmental protection and combustion efficiency.     

Gasoline multiple premixed compression ignition (MPCI): Controllable, high efficiency and clean combustion mode in direct injection engines

A novel combustion concept namely “multiple premixed compression ignition” (MPCI) in gasoline direct injection compression ignition (GDICI) regime is proposed. Its predominant feature is the first premixed and followed quasipremixed combustion processes in a sequence of “spray-combustion-spray-combustion”. The multiple-stage premixed combustion decouples the pressure rise with pollutants formation process, which means the pressure rise rate and emissions can be reduced simultaneously, while achieving a high thermal efficiency. The gasoline MPCI mode has been demonstrated in a research engine with a compression ratio of 18.5. Gasoline with the research octane number (RON) of 94.4 was tested under 1400 rpm, 0.6 MPa IMEP conditions, without EGR and intake boosting. A parameter study of common rail pressure and intake temperature was implemented to investigate their effects on the performance of MPCI mode. Compared to the single-stage diffusion combustion in traditional diesel engines, the gasoline MPCI mode achieves lower emissions of soot, NO, CO, as well as slightly higher indicated efficiency, with a penalty of higher THC emissions when the common rail pressure is larger than 80 MPa in this study. With intake temperature sweeping, the gasoline MPCI mode also has the foregoing advantages compared to the diesel under the same operating conditions.