Vacuum Brazing of TiAl Based Alloy with 40Cr Steel

IntroductionRecently,the Ti Al based alloy has emerged asone of the structural materials with good prospectsin space,aviation,automotive and power genera-tion industries owing to their unique high- tempera-ture properties such as high specific strength andmodulus,good creep and oxidation resistance[1～3 ] .It has become well known for its excellent perfor-mance in turbine blades and engine valves for hightemperature service.These Ti Al made parts areconventionally jointed to the main body of…     

机械合金化制备颗粒增强铜基复合材料的研究进展

颗粒增强铜基复合材料是近年来出现的新型金属材料之一,具有良好的综合性能。对近期颗粒增强铜基复合材料的研究进展进行了概括性介绍,重点论述了机械合金化制备颗粒增强相的类型和铜基复合材料的机制。     

Al-27Zn合金固溶时效后硬度及耐磨性研究

研究了两种Al-27Zn合金经425℃×8h固溶及125℃时效处理后组织结构、硬度和耐磨性的变化规律.结果表明,经时效处理后合金的组织形态为：Al基体上均匀分布着少量未溶树枝状晶组织以及大量细小弥散富锌的η相;合金的硬度随着时效时间的延长先升后降,合金元素Cu、Mg的加入提高了Al-27Zn的硬度;两种合金均具有良好的耐磨性,但合金元素Cu、Mg的加入降低了耐磨性;探讨了磨损机制及材料组织、硬度对合金耐磨性的影响.     

数控雕铣加工铝合金材料进给速度的优化与实验验证

针对数控雕铣机床加工铝合金件的特点,运用多目标优化理论,建立了加工成本与加工效率的数学模型.经过计算,得到了一系列的进给速度的优化解.经过实验加工和验证,最终得到了在该条件下较为理想的进给速度取值范围（Vf∈2400~2560 mm/min）.研究表明,以该进给速度范围进行加工铝合金材料时,能够以相对较低的加工成本和较高的效率得到良好的表面质量.     

高强度高电导率材料研究概述

分析了长脉冲高强磁场导体材料的性能要求-高强度高电导率的结合，探讨了粒子强化材料和复合材料的强化机理和降低电阻率方法，回顾了形变Cu基原位复合材料的研究现状，分析了存在的问题和可能的应用场合．     

A Theoretical Model on Solvus Line Prediction of Film and Its Application in Nanogranular Al-Cu System

A theoretical model on the solvus line prediction of a film was proposed and applied to a nanogranular Al-Cu system. The calculation results show that the solvus line of solute Cu will markedly lower with the decrease of grain size, namely, the starting temperature of θ(Al_2Cu) precipitation in a nanogranular Al-Cu film will markedly lower than that of conventional coarse grain alloy with the same Cu concentration, and the precipitation temperatures calculated are comparable with the experimental ones. The theoretical model can be simply used to calculate the starting temperature of precipitation in Al-Cu films under three states: ① films with substrate; ② films without substrate; ③ ultrafine grain bulk alloy. As a result, the model is universal, moreover, can be, in principle, used to predict precipitation temperature in other systems.     

点焊电极点焊镀锌钢板的失效分析

本文对Ｃｒ—Ｃｒ—Ｃｕ合金材料制造的电极在点焊镀锌钢板时的失效形式进行了分析．结果表明：Ｃｒ—Ｚｒ－Ｃｕ合金材料制造的电极在点焊镀锌钢板时的失效形式主要是电极头部的塑性变形、电极端面的合金化以及再结晶和粘附。点焊镀锌钢板时电极失效的主要原因是Ｃｒ—Ｚｒ—Ｃｕ名金材料的软化温度低，点焊温度下的硬度、强度低和端面的合金化。     

ZA27高阻尼合金的阻尼特性及微观机理的研究

研究了经过稀土、Ti变质处理和固溶自然时效处理的ZA27合金的阻尼特性,探讨了其阻尼机理,分析了变质处理及固溶自然时效处理对提高合金阻尼性能的作用。与铸态合金比较,经过变质、固溶自然时效处理后的合金,其阻尼性能有明显提高。阻尼性能提高是由于组织细化、界面增多以及位错增殖所致。     

Calculation on the solid solution forming enthalpies of Re-Mo-Ti gradient alloy in thermodynamics

The idea about preparation of Re-Mo-Ti alloy is put forward because of applications of Re and Mo-Re alloys in aerospace. Basing on the thermodynamics theory, the feasibility of developing a new high temperature alloy Re-Mo-Ti is investigated. The solid solution forming enthalpies of binary alloys Re-Ti, Mo-Ti and Mo-Re are calculated with the Miedema thermodynamics theory. The Miedema theory of binary alloy can be used in ternary alloy through Kohler model or Toop model. The calculated results show that the forming enthalpies of binary alloys Re-Ti, Ti-Mo and Re-Mo are negative, which indicates that binary alloys Re-Ti, Ti-Mo and Re-Mo can form solid solution in wider component area. The forming enthalpies of Re-Mo-Ti ternary alloy are still negative and smaller than those of binary alloys Re-Ti, Ti-Mo or Re-Mo, which indicates it is possible to form large solid solution graph area among ternary alloys of Ti, Mo, Re elements. It is feasible to develop a new high temperature material in thermodynamics, in this material Re-Mo-Ti solid solution as base phase, and the Ti₅Re₂₄ intermetallic compounds or interphase ω (Ti₄Mo₃) as strengthening phase.     

Ni／MH电池负极材料—贮氢合金的研究概况

简述了Ni/MH电池的原理和应用，对Ni/MH电池负极材料的基本类型及开发历史和发展现状进行了综合评述，AB5型合金的开发和应用已较为成熟，但其贮氢容量不高，AB2型合金与A2B型（Mg基）合金的贮氢容量较高，但AB2型合金活化困难，高倍率放电低于AB5型合金，尚未得到广泛应用，A2B型合金虽然成本低，但循环稳定性较差，循环寿命短，尚未实现实用化，V基固溶体型合金同样也存在循环寿命短的特点，AB23型合金由于具有较高的容量并易被活化引起越来越多的研究。     

金属纤维强化铝合金复合材料界面的研究

本文用金相、显微硬度、X 射线、电子探针等多种分析技术研究了铸造金属纤维强化铝合金复合材料时所形成的界面组织、成分和结构,并探讨了界面层的形成机理.结果表明:界面内层为 Fe_2Al_5柱状晶组成的扩散层,界面外层为 FeAl_3(Sn)+Al 所组成的凝固层.     

铝与铬含量对Fe—Mn基合金电化学极化性能的影响

用测量阳极极化曲线与相应电化学参数方法研究Al与Cr含量对Fe-25Mn合金在1mol/L Na2SO4溶液中电化学极化行为的影响。在1mol/L Na2SO4溶液中,Fe-25Mn合金不能钝化。在Fe-25Mn合金中加入2．2％Al导至呈现一个广阔的活化－钝化转变区,并在高电位处显示钝化的趋势。进一步在Fe-25Mn-2.2Al合金中加入6．9％Cr则引致钝化能力显增加,并呈现窄的活化－钝化转变区及一个颇稳定的钝化区。Fe-25Mn-2.2Al-6.9Cr合金的维钝电流密度Ip接近1Cr13不锈钢的Ip值。还对加入Al或Cr和Al与Cr的优化组合提高Fe-Mn基合金钝化性能的原因进行了简单的讨论。     

Determination of interfacial heat flux of stainless steel solidification on copper substrate during the first 0.2 s

Interfacial heat transfer is a key issue in many solidification processes. In the paper, a novel experimental apparatus has been designed and on this basis, the instantaneous interfacial heat transfer between molten steel or solidified shell and copper substrate during the first 0.2 s has been studied. The investigated parameters include melt superheat, substrate temperature and surface roughness. The results show that the peak value of the interfacial heat flux in the first stage of liquid/solid contact increases with melt superheat and changes slightly with substrate temperature and surface roughness. The interfacial heat flux in the stage of solid/solid contact has a similar trend of slow decrease in most conditions.     

Recycling of aluminum from fibre metal laminates

Recycling of aluminum alloy scrap obtained from delaminated fibre metal laminates (FMLs) was studied through high temperature refining in the presence of a salt flux. The aluminum alloy scrap contains approximately mass fraction w(Cu) = 4.4%, w(Mg) = 1.1% and w(Mn) = 0.6% (2024 aluminum alloy). The main objective of this research is to obtain a high metal yield, while maintaining its original alloy compositions. The work focuses on the metal yield and quality of recycled Al alloy under different refining conditions. The NaCl-KCl salt system was selected as the major components of flux in the Al alloy recycling. Two different flux compositions were employed at NaCl to KCl mass ratios of 44:56 and 70:30 respectively, based on either the eutectic composition, or the European preference. Different additives were introduced into the NaCl-KCl system to study the effect of flux component on recycling result. Although burning and oxidation loss of the alloying elements during re-melting and refining take place as the drawbacks of conventional refining process, the problems can be solved to a large extent by using an appropriate salt flux. Experimental results indicate that Mg in the alloy gets lost when adding cryolite in the NaCl-KCl salt system, though the metal yield can reach as high as 98%. However, by adding w(MgF₂) = 5% into the NaCl-KCl salt system (instead of using cryolite) all alloying elements were well controlled to its original composition with a metal yield of almost 98%.     

热压烧结制备无粘结剂碳化钨硬质合金

利用球磨过程细化WC粉体颗粒,采用热压烧结的方法制备了具有较高硬度的无粘结剂WC硬质合金.扫描电镜观察结果表明,球磨后WC粉体颗粒明显变细,经热压烧结后形成组织致密的硬质合金,样品的显微硬度已经达到2294 HV;X-射线分析结果表明,热压烧结过程中,WC没有发生氧化脱碳现象.球磨处理使原始WC粉体颗粒积聚了很高的表面能和较大的畸变能,有利于烧结过程中WC粉末颗粒间冶金结合的形成.     

甲芬那酸包合物和固体分散体的研究

目的　探索将甲芬那酸 (mefenamicacid ,MFA)制成包合物和固体分散体的工艺 ,以增加其溶解度和溶出速率。方法　采用环糊精 (β CD) ,聚乙二醇 40 0 0 (PEG 40 0 0 )为载体 ,以差示扫描量热图谱与甲芬那酸溶出度为指标 ,确定包合物和固体分散体的制备工艺。结果饱和溶液法制成了甲芬那酸 β CD包合物 ,熔融 冷冻法制成了甲芬那酸 PEG 40 0 0固体分散体 ,甲芬那酸包合物、固体分散体的溶解度分别增加 2 .3、3.1倍。正交试验 9组中以下 3组包合工艺为优 :A3 B3 C2 [m(MFA)∶m(β CD) =1∶8,70℃搅拌 2h],A2 B2 C3 [m(MFA)∶m(β CD) =1∶6 ,6 0℃搅拌 4h],A1B3 C3 [m(MFA)∶m(β CD) =1∶4 ,70℃搅拌 4h]。考虑大规模生产宜选择 β CD用量小、包合效果较好的条件 ,又将A1B3 C3进行扩大试验 ,结果表明该工艺条件重复性好。熔融 冷冻法制备PEG 40 0 0 固体分散体可采用 1∶3～ 1∶4量比。结论　将甲芬那酸制成β CD包合物和PEG 40 0 0 固体分散体技术可行 ,均能显著增加其溶解度和溶出速率     

高能球磨对TiC0.5/Cu（Al）复合材料组织和性能的影响

以Ti2AlC和Cu粉作为原料,分别采用滚筒球磨和高能球磨对原料粉进行预混处理,在1 150℃下原位热压反应制备了TiC0.5/Cu（Al）复合材料.实验结果表明,Al从Ti2AlC溶出进入Cu中,Ti2AlC分解并转变成TiC0.5相,然而滚筒球磨制备的复合材料中生成少量AlCu2Ti相.通过对原料粉高能球磨处理,制备后的复合材料AlCu2Ti相消失,细小的TiC0.5颗粒均匀分布于基体中.两种不同方法制备的复合材料的弯曲强度和维氏硬度试验结果表明,高能球磨工艺能提高TiC0.5/Cu（Al）复合材料的弯曲强度,同时维氏硬度略有降低.其中,高能球磨处理后制备的27％ TiC0.5/Cu（Al）复合材料的弯曲强度达到981 MPa,维氏硬度为2.43 GPa.     

Microstructure evolution during remelting of high solid fraction ZL101 alloy

This work deals with the reheating process for semi-solid thixoforming of ZL101 (AlSi7Mg) alloy. The semi-solid state can decrease the viscosity and the resistance while sheared because of the evolutional behavior, which is characterized by a solid-like behavior at rest and a liquid flow during shearing. The microstructure evolution of ZL101 alloy at different temperatures from 540 to 580 °C has been studied. Results show that the eutectic temperature can affect the transformation speed of semi-solid structure. Semi-solid microstructures with high solid fraction can be obtained by controlling the reheating time in less than 20min, while at the temperature lower than the eutectic temperature it needs more than one hour. Another character of semi-solid ZL101 alloy is the segregation of microstructures in semi-solid state, in which the liquid phase between the solid phases can flow freely and lead to the shrinkage of the sample during the heating process. As the holding time goes on, more shrinkage holes appear and change the surface of the specimen. These shrinkage holes are replenished by the liquid phase during compression deformation, resulting in the segregation of the components.     

Ti-Ni-Hf基合金薄带的相变行为分析

利用DSC系统研究Cu含量、退火温度、退火时间对Ti-Ni-Hf基薄带相变行为的影响。Cu含量的少量增加仅仅会略微降低Ti—NiHf合金的马氏体相变温度,不改变其相变顺序。退火处理后的Ti35Ni41Hf15Cu8合金薄带中存在2种尺寸差巨大的的晶粒,且在经较高温度退火的薄带中会有明显的（Ti,Hf）2Ni析出相,这些组织的存在对薄带的马氏体相变行为产生影响。     

微观组织结构对变形镁合金AZ80阻尼性能的影响

采用光学显微镜、扫描电镜和透射电镜观察了AZ80镁合金在挤压态、固溶态和时效态的显微组织,并用动态机械分析仪研究了不同微观组织状态下AZ80镁合金的阻尼性能.结果表明：AZ80合金在挤压过程中发生了动态再结晶,随后在410℃进行4 h固溶处理,强钉扎点数量减少,合金的阻尼性能提高,在170℃时效18 h由于第二相析出偏聚于晶界处,降低了晶内弱钉扎点的数量,且时效降温过程中,由于基体与析出相热膨胀系数的差异,导致产生新的位错,增大了位错密度,使阻尼性能进一步提高.该合金室温阻尼机制可用G-L位错钉扎模型解释.