Effect of vehicle vibration environment of high-speed train on dynamic performance of axle box bearing

In this study, we developed a comprehensive three-dimensional vehicle–track coupled dynamics model considering the traction drive system and axle box bearing. In this model, dynamic interactions between the axle box bearing and other components, such as the wheelset and bogie frame, are considered based on a detailed analysis of the structural properties and working mechanism of the axle box bearing. A few complicated dynamic excitations, such as the time-varying mesh stiffness of gears, time-varying stiffness of bearing, bearing gaps and track irregularities, are considered. Then, the dynamic responses of the vehicle–track system are demonstrated via numerical simulations based on the established dynamics model. The results indicate that the traction drive system and track irregularities can significantly influence the dynamic interactions of the axle box bearing. The necessity of considering the excitation caused by gear meshing and track irregularities when assessing the dynamic performance of the axle box bearing is demonstrated.     

A structural articulation method for assessing railway bridges subject to dynamic impact loading from track irregularities

This paper discusses the importance of track irregularities in railway bridge design, and presents a new technique for calculating the dynamic impact load induced by such irregularities: the structural articulation method. The properties of the combined bridge-suspension system are coupled through global mass, stiffness, and damping matrices. Under the proposed method, the true suspension system over a particular point on the bridge girder at time t is divided into equivalent suspension systems attributed to adjacent finite-element nodes of the bridge. The time-dependent effects of a moving mass are thereby included in the equation of motion.     

Influence of long-wavelength track irregularities on the motion of a high-speed train

Vertical track irregularities over viaducts in high-speed rail systems could be possibly caused by concrete creep if pre-stressed concrete bridges are used. For bridge spans that are almost uniformly distributed, track irregularity exhibits a near-regular wave profile that excites car bodies as a high-speed train moves over the bridge system. A long-wavelength irregularity induces low-frequency excitation that may be close to the natural frequencies of the train suspension system, thereby causing significant vibration of the car body. This paper investigates the relationship between the levels of car vibration, bridge vibration, track irregularity, and the train speed. First, this study investigates the vibration levels of a high-speed train and bridge system using 3D finite-element (FE) transient dynamic analysis, before and after adjustment of vertical track irregularities by means of installing shimming plates under rail pads. The analysis models are validated by in situ measurements and on-board measurement. Parametric studies of car body vibration and bridge vibration under three different levels of track irregularity at five train speeds and over two bridge span lengths are conducted using the FE model. Finally, a discontinuous shimming pattern is proposed to avoid vehicle suspension resonance.     

Probabilistic assessment of railway vehicle-curved track systems considering track random irregularities

The randomness of track irregularities directly leads to the random vibration of the vehicle–track systems. To assess the dynamic performance of a railway system in more comprehensive and practical ways, a framework for probabilistic assessment of vehicle-curved track systems is developed by effectively integrating a vehicle–track coupled model (VTCM), a track irregularity probabilistic model (TIPM) with a probability density evolution method (PDEM). In VTCM, the railway vehicle and the curved track are coupled by the nonlinear wheel–rail interaction forces, and through TIPM, the ergodic properties of random track irregularities on amplitudes, wavelengths and probabilities can be properly considered in the dynamic calculations. Lastly, PDEM, a newly developed method for solving probabilistic transmissions between stochastic excitations and deterministic dynamic responses, is introduced to this probabilistic assessment model. Numerical examples validate the correctness and practicability of the proposed models. In this paper, the results of probabilistic assessment are presented to illustrate the dynamic behaviours of a high-speed railway vehicle subject to curved tracks with various radii, and to demonstrate the importance of considering the actual status of wheel–rail contacts and curve negotiation effects in vehicle-curved track interactions.     

Longitudinal train dynamics: an overview

This paper discusses the evolution of longitudinal train dynamics (LTD) simulations, which covers numerical solvers, vehicle connection systems, air brake systems, wagon dumper systems and locomotives, resistance forces and gravitational components, vehicle in-train instabilities, and computing schemes. A number of potential research topics are suggested, such as modelling of friction, polymer, and transition characteristics for vehicle connection simulations, studies of wagon dumping operations, proper modelling of vehicle in-train instabilities, and computing schemes for LTD simulations. Evidence shows that LTD simulations have evolved with computing capabilities. Currently, advanced component models that directly describe the working principles of the operation of air brake systems, vehicle connection systems, and traction systems are available. Parallel computing is a good solution to combine and simulate all these advanced models. Parallel computing can also be used to conduct three-dimensional long train dynamics simulations.     

Black-box modelling of nonlinear railway vehicle dynamics for track geometry assessment using neural networks

ABSTRACT

The use of vehicle dynamics simulation for the track geometry assessment gives rise to new demands. In order to analyse the responses of the vehicles to the measured track geometry defects, the integration of the simulation process in the measurement chain of the track geometry recording car is envisaged. Fast and reliable simulation results are required. This work studies the use of black-box modelling approaches as an alternative to multi-body simulation. The performances of different linear and nonlinear black-box models for the simulation of the vertical and lateral bogie accelerations are compared. While linear transfer function models give good results for the simulation of the vertical responses, their use is not suitable for the highly nonlinear lateral vehicle dynamics. The lateral accelerations are best represented by recurrent neural networks. For the training and validation on high-speed lines using measured vehicle responses, the performance of the black-box simulation outperforms the multi-body simulation. Due to the larger variability of track design and track quality conditions on conventional lines, the model performance degrades and depends significantly on the analysed vehicle type and the track characteristics.     

Modelling and analysis of the crush zone of a typical Australian passenger train

In this paper, a three-dimensional nonlinear rigid body model has been developed for the investigation of the crashworthiness of a passenger train using the multibody dynamics approach. This model refers to a typical design of passenger cars and train constructs commonly used in Australia. The high-energy and low-energy crush zones of the cars and the train constructs are assumed and the data are explicitly provided in the paper. The crash scenario is limited to the train colliding on to a fixed barrier symmetrically. The simulations of a single car show that this initial design is only applicable for the crash speed of 35 km/h or lower. For higher speeds (e.g. 140 km/h), the crush lengths or crush forces or both the crush zone elements will have to be enlarged. It is generally better to increase the crush length than the crush force in order to retain the low levels of the longitudinal deceleration of the passenger cars.     

Multibody dynamics modelling of the freight train bogie system

Previous work in the railway technology laboratory at Virginia Polytechnic Institute and State University (Virginia Tech) focused on better capturing the dynamics of the friction wedge, modelled using three-dimensional rigid body dynamics with unilateral contact conditions. The current study extends the previous work to a half-bogie model treated as an application of multibody dynamics with unilateral contact to model the friction wedge interactions with the bolster and the sideframe. The half-bogie model was derived using MATLAB and functions as a three dimensional, dynamic, and multibody dynamics model comprised of four rigid bodies: a bolster, two friction wedges, and a sideframe assembly. This expanded model allows each wedge four degrees of freedom: vertical displacement, longitudinal displacement (between the bolster and sideframe), pitch (rotation around the lateral axis), and yaw (rotation around the vertical axis). The bolster and the sideframe are constrained to have only the vertical degree of freedom. The geometry of these bodies can be adjusted for various simulation scenarios. The bolster can be initialised with a pre-defined yaw (rotation around the vertical axis) and the sideframe may be initialised with a pre-defined pitch/toe (rotation around the lateral axis). The results of the multibody dynamics in half-bogie model simulation are shown in comparison with results from NUCARS^®, an industry standard in train-modelling software, for similar inputs.     

Extended study of railway vehicle lateral stability in a curved track

This article presents results of the studies aimed at more accurate stability analysis of railway vehicles in a curved track. More accurate analysis means extended study of the stability as compared with the method used by the authors so far. New measures undertaken by the authors in order to achieve the goal are explained. Besides, differences between results obtained with the earlier and extended approaches are presented and discussed. Results that are expected on the basis of the theory are confronted with practical capabilities to generate them through simulations at the same time. The issues of interest are precise determination of nonlinear critical velocity, determination of linear system critical velocity, determination of unstable periodic and unstable stationary solutions, existence of multiple solutions and correct determination of velocity at which unbounded growth of the solutions (lateral dynamics coordinates) happens during calculations resulting in their stop.     

A polynomial chaos approach to the analysis of vehicle dynamics under uncertainty

The ability of ground vehicles to quickly and accurately analyse their dynamic response to a given input is critical to their safety and efficient autonomous operation. In field conditions, significant uncertainty is associated with terrain and/or vehicle parameter estimates, and this uncertainty must be considered in the analysis of vehicle motion dynamics. Here, polynomial chaos approaches that explicitly consider parametric uncertainty during modelling of vehicle dynamics are presented. They are shown to be computationally more efficient than the standard Monte Carlo scheme, and experimental results compared with the simulation results performed on ANVEL (a vehicle simulator) indicate that the method can be utilised for efficient and accurate prediction of vehicle motion in realistic scenarios.     

A review of dynamics modelling of friction draft gear

Longer and heavier trains mean larger in-train forces and more complicated force patterns. Practical experience indicates that the development of fatigue failure of coupling systems in long heavy trains may differ from conventional understanding. The friction-type draft gears are the most widely used draft gears. The ever developing heavy haul transport environment requires further or new understanding of friction draft gear behaviour and its implications for train dynamics as well as fatigue damage of rolling stock. However, modelling of friction draft gears is a highly nonlinear question. Especially the poor predictability, repeatability and the discontinuity of friction make this task more challenging. This article reviews current techniques in dynamics modelling of friction draft gears to provide a starting point that can be used to improve existing or develop new models to achieve more accurate force amplitude and pattern predictions.     

A review of dynamics modelling of friction wedge suspensions

Three-piece bogies with friction wedge suspensions are the most widely used bogies in heavy haul trains. Fiction wedge suspensions play a key role in these wagon systems. This article reviews current techniques in dynamic modelling of friction wedge suspension with various motivations: to improve dynamic models of friction wedge suspensions so as to improve general wagon dynamics simulations; to seek better friction wedge suspension models for wagon stability assessments in complex train systems; to improve the modelling of other friction devices, such as friction draft gear. Relevant theories and friction wedge suspension models developed by using commercial simulation packages and in-house simulation packages are reviewed.     

Improved calibration of simulation models in railway dynamics: application of a parameter identification process to the multi-body model of a TGV train

This paper aims at estimating the vehicle suspension parameters of a TGV (Train à Grande Vitesse) train from measurement data. A better knowledge of these parameters is required for virtual certification or condition monitoring applications. The estimation of the parameter values is performed by minimising a misfit function describing the distance between the measured and the simulated vehicle response. Due to the unsteady excitation from the real track irregularities and nonlinear effects in the vehicle behaviour, the misfit function is defined in the time domain using a least squares estimation. Then an optimisation algorithm is applied in order to find the best parameter values within the defined constraints. The complexity of the solution surface with many local minima requires the use of global optimisation methods. The results show that the model can be improved by this approach providing a response of the simulation model closer to the measurements.     

Simulation of longitudinal dynamics of a freight train operating through a car dumper

A heavy haul train and car dumper model was created to analyse train longitudinal dynamics during dumping. Influence of such factors as performance curve of draft gears, total free slack in couplers, operating mode of train positioner and braking of last two cars of train on the in-train forces was considered.     

Energy and wear optimisation of train longitudinal dynamics and of traction and braking systems

Traction and braking systems deeply affect longitudinal train dynamics, especially when an extensive blending phase among different pneumatic, electric and magnetic devices is required. The energy and wear optimisation of longitudinal vehicle dynamics has a crucial economic impact and involves several engineering problems such as wear of braking friction components, energy efficiency, thermal load on components, level of safety under degraded or adhesion conditions (often constrained by the current regulation in force on signalling or other safety-related subsystem). In fact, the application of energy storage systems can lead to an efficiency improvement of at least 10% while, as regards the wear reduction, the improvement due to distributed traction systems and to optimised traction devices can be quantified in about 50%. In this work, an innovative integrated procedure is proposed by the authors to optimise longitudinal train dynamics and traction and braking manoeuvres in terms of both energy and wear. The new approach has been applied to existing test cases and validated with experimental data provided by Breda and, for some components and their homologation process, the results of experimental activities derive from cooperation performed with relevant industrial partners such as Trenitalia and Italcertifer. In particular, simulation results are referred to the simulation tests performed on a high-speed train (Ansaldo Breda Emu V250) and on a tram (Ansaldo Breda Sirio Tram). The proposed approach is based on a modular simulation platform in which the sub-models corresponding to different subsystems can be easily customised, depending on the considered application, on the availability of technical data and on the homologation process of different components.     

Optimisation of lateral car dynamics taking into account parameter uncertainties

Simulation studies on an active all-wheel-steering car show that disturbance of vehicle parameters have high influence on lateral car dynamics. This motivates the need of robust design against such parameter uncertainties. A specific parametrisation is established combining deterministic, velocity-dependent steering control parameters with partly uncertain, velocity-independent vehicle parameters for simultaneous use in a numerical optimisation process. Model-based objectives are formulated and summarised in a multi-objective optimisation problem where especially the lateral steady-state behaviour is improved by an adaption strategy based on measurable uncertainties. The normally distributed uncertainties are generated by optimal Latin hypercube sampling and a response surface based strategy helps to cut down time consuming model evaluations which offers the possibility to use a genetic optimisation algorithm. Optimisation results are discussed in different criterion spaces and the achieved improvements confirm the validity of the proposed procedure.     

载重车道路多点随机激励输入的时空相关性建模研究

为解决载重车动力学分析和车辆动态设计的道路建模问题,基于对车辆道路随机不平顺性态的分析,结合其在频域内的统计表示方法———功率谱密度函数,导出了载重车六轮激励输入的关于道路高程的功率谱矩阵,进而通过白噪声滤波方程得到了与给定谱特征相对应的道路时延相关性数学模型,提出了一种新的模拟双轮辙的过程和方法。通过应用该方法可以再现随机道路高程的有代表性的时间样本,为载重车线性和非线性平顺性动力学分析、悬架系统优化及整车振动控制提供模型基础。     

An investigation into the mechanism of the polygonal wear of metro train wheels and its effect on the dynamic behaviour of a wheel/rail system

This paper presents a detailed investigation conducted into the mechanism of the polygonal wear of metro train wheels through extensive experiments conducted at the sites. The purpose of the experimental investigation is to determine from where the resonant frequency that causes the polygonal wear of the metro train wheels originates. The experiments include the model tests of a vehicle and its parts and the tracks, the dynamic behaviour test of the vehicle in operation and the observation test of the polygonal wear development of the wheels. The tracks tested include the viaducts and the tunnel tracks. The structure model tests show that the average passing frequency of a polygonal wheel is approximately close to the first bending resonant frequency of the wheelset that is found by the wheelset model test and verified by the finite element analysis of the wheelset. Also, the dynamic behaviour test of the vehicle in operation indicates the main frequencies of the vertical acceleration vibration of the axle boxes, which are dominant in the vertical acceleration vibration of the axle boxes and close to the passing frequency of a polygonal wheel, which shows that the first bending resonant frequency of the wheelset is very exciting in the wheelset operation. The observation test of the polygonal wear development of the wheels indicates an increase in the rate of the polygonal wear of the wheels after their re-profiling. This paper also describes the dynamic models used for the metro vehicle coupled with the ballasted track and the slab track to analyse the effect of the polygonal wear of the wheels on the wheel/rail normal forces.     

Dynamics of the railway track and the underlying soil: the boundary-element solution, theoretical results and their experimental verification

A combined finite-element boundary-element method is presented in detail to calculate the dynamic interaction of the railway track and the underlying soil. A number of results are shown for ballasted and slab track, demonstrating the influence of the stiffness of the soil and the rail pads on the vertical compliance of the track. The compliance of the track is combined with a simple model of the vehicle giving the transfer function of vehicle-track interaction. An experimental verification of the theoretical results is achieved by harmonic and impulse excitation with and without static (train-) load and by combined measurements of train-track-soil interaction. A clear vehicle-track resonance is found for the slab track with elastic rail pads and for higher frequencies at highspeed traffic, the dynamic axle loads due to sleeper passage are reduced.     

Vehicle dynamics control of an electric-all-wheel-drive hybrid electric vehicle using tyre force optimisation and allocation

ABSTRACT

Hybrid Electric Vehicles (HEV) offer improved fuel efficiency compared to conventional vehicles at the expense of adding complexity and at times, reduced total power. As a result, HEV generally lack the dynamic performance that customers enjoy. To address this issue, the paper presents a HEV with electric All-Wheel-Drive capabilities via the use of torque vectoring electric rear axle drive (TVeRAD) to power the rear axle. The addition of TVeRAD to a front wheel drive HEV improves the total power output. To improve the handling characteristics of the vehicle, the TVeRAD provides torque vectoring at the rear axle. A bond graph model of the drivetrain is developed and used in co-simulation with CarSim. The paper proposes a control system which utilises control allocation to optimise tyre forces. The proposed control system is tested in the simulation environment with a high fidelity CarSim vehicle model. Simulation results show the control system is able to maximise vehicle longitudinal performance while avoiding tyre saturation on low mu surfaces. More importantly, the control system is able to track the desired yaw moment request on a high speed double lane change manoeuvre through the use of the TVeRAD to improve the handling characteristic of the vehicle.