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文章针对电动汽车电机控制器散热问题进行了分析,旨在使其工作在合适温度。建立了电动汽车电机控制器冷却器的三维模型,应用CFD(计算流体力学)方法对冷却器和功率模块的温度场进行了分析。分析结果描述了冷却器板、功率模块及水道在各入口水压下的温度场,并根据分析结果对水道进行了结构改进。改进后的分析结果表明,功率模块的温升有明显降低,这为控制器高效工作和延长其使用寿命提供了保证。 相似文献
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部分装有报警器的电动自行车,控制器的电源正极脱落,电机存在转动的缺陷。通过电路分析,找到是由MOS管内部的保护二级管造成的,提出改进方案。 相似文献
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为更好地探究轮毂电机角模块系统在运行过程中的多种物理场耦合特性,解决轮毂电机在有限空间中存在的散热难问题,文章基于键合图理论,建立了轮毂电机角模块系统的多物理场耦合模型,并导出数学模型,利用MATLAB/Simulink进行动态仿真,分析了轮毂电机在多物理场耦合作用下的输出转矩和温度特性。仿真结果表明,采用水冷模式对定子绕组的冷却效果明显;对于不同的水道截面尺寸和冷却液流速,轮毂电机呈现出不同的温升特性;相同的电机运行工况和冷却液流量下,增加水道内径可以达到更好的冷却效果。借助有限元分析软件Fluent进行流体仿真,得到的电机温度分布云图和温度变化曲线与上述结论基本一致,验证了耦合模型的实用性和可靠性,为轮毂电机角模块系统的设计和应用提供了理论参考。 相似文献
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为了准确分析轮毂电机温度场,基于电磁场有限元分析,采用考虑旋转磁化及谐波磁场的方法计算铁耗,并计算了轮毂电机各部件生热率。采用基于有限体积法的流固耦合分析和基于热网络法的磁热耦合分析,分别计算了额定工况下轮毂电机温度场,将轮毂电机温升试验和仿真结果进行了对比。结果表明,基于有限体积法的流固耦合分析得出的绕组稳态温度计算误差为1.8%,基于热网路法的磁热耦合分析计算误差为2.5%,验证了两种温度场分析方法的正确性。对不同结构冷却水道的热阻和压降进行了理论分析,基于Pareto遗传算法对螺旋型水道进行多目标优化,在保证额定工况电机稳态温升基本不变的情况下使水道压降降低了22.9%。 相似文献
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基于现有纯电动汽车电机冷却原理及存在问题,本文提出一种新型电机冷却系统、冷却控制方法和冷却控制系统。该电机冷却系统将冷却泵、温控单元与电机本体集成在一起,具有不同的循环冷却回路,可简化并缩短整车冷却管路、节约前机舱空间、提高电机冷却效率,满足电机在不同工况下的精准冷却控制要求。 相似文献
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新能源汽车动力系统与传统车辆相比有很大的不同,以高压和大功率为特征的电机及其控制器,其强电电磁环境与传统车辆的弱电系统有着本质的差异,因此有必要对新能源汽车用的电机及其控制器的电磁兼容测试方法进行研究。文中对现行汽车零部件电磁兼容标准中新能源汽车用电机及其控制器电磁兼容测试的适用性进行了分析和研究,并针对新能源汽车的特点提出了合理的改进。 相似文献
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为解决高地温隧道因高温引发的热害问题,以红河州建水—元阳高速公路的尼格隧道为依托,基于能量平衡原则设计各降温措施的适用区间。采用CFD软件模拟进行对照分析,研究尼格隧道现场采用降温措施的效果,构建高地温隧道综合降温体系。结果表明: 1)围岩温度T<32 ℃时采用单通风管道,在围岩温度32 ℃≤T≤40 ℃时采用双通风管道,在围岩温度40 ℃<T≤48 ℃时增设局部雾炮车喷雾降温,在围岩温度T>48 ℃增设冰块降温,且在实际应用中温降可达到理论计算值。2)增大通风量对降温速率的影响最大,可提升37.7%;冰块降温次之,可提升11.6%;喷雾降温提升效果最差,仅提升3.2%;但是对于降温幅度,冰块降温>增大通风量>喷雾降温。3)增大通风量可以加快洞内空气的置换流通,宜作为基础降温措施;冰块降温通过融化吸热可实现大规模的温降,可用在热害等级较高的隧道;喷雾降温可实现局部区域的降温、除尘和加湿,可作为掌子面辅助降温措施实现对隧道的局部降温。 相似文献
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The front end module (FEM) needs enough space from hood to absorb the energy from any pedestrian collision. The FEM with downsized cooling module for pedestrian protection is important to reduce the severity of pedestrian injury. When a vehicle collision happens, the FEM with downsized cooling module is required to reduce the risk of injury to the upper legs of adults and the heads of children. In this study, the performance of cooling module to cool the engine was investigated under 25% height reduction. The heat dissipation and pressure drop characteristics have been experimentally studied with the variation of coolant flow rate, air inlet velocity and A/C operation (on/off) for the downsized cooling module. The results indicated that the cooling performance was about 94% level compared to that of the conventional cooling module. Therefore, we concluded that the cooling module had a good performance, and expected that the cooling module could meet the same cooling performance as conventional cooling module through optimization of components efficiency. This paper also deals with the development of FEM with downsized cooling module for the cooling performance level in vehicles. In the test of front end module??s heat dissipation performance, the prototype presented about 15% decrease under the conditions of all the vehicle speeds than that of conventional one. 相似文献
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为解决车用锂离子动力电池在高强度工作过程中电池温度过高以及电池组温均性差等问题,需要对电池组设计合理的电池热管理系统(BTMS),以此提升电池组的冷却性能.首先阐述了热管理系统的常见冷却方式,分析了各种冷却方式之间的优缺点.随后针对应用最为广泛且最易实现的空气冷却方式,从冷却空气流型、电池排布方式、电池间距、冷却空气流... 相似文献
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Design of conformal cooling channels for an automotive part 总被引:2,自引:0,他引:2
The cooling system plays a crucial role in determining the productivity and quality of an injection molding process. With
the current growth of Solid Freeform Fabrication (SFF) techniques, mold designers have been striving for not only improvement
in cooling system performance but also for a method to do so automatically. In this paper, a method is proposed for developing
a conformal cooling system that facilitates uniform cooling over the entire mold surface with minimum cycle time. Based on
the temperature distribution after the filling stage, the mold surface is split into zones which will be cooled by optimized
subconformal channels obtained from the optimization process. The optimization process in which the objective function is
stated as minimization of the cooling time with boundaries ensuring a realistic design will optimize the cooling system layout
in terms of cooling channel size and location. Finally, all subcooling channels are combined to generate the entire conformal
cooling system for the injection mold. 相似文献
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跨骑式正三轮摩托车在连续工作的环境下,发动机和制功鼓随着工作时间的增加会转化出大量的热能。为了使其能够保持最佳的工作状态,增加双冷却系统,从而大大延长了车辆连续使用的时间。发动机是摩托车的核心部件,为了避免发动机过热,燃烧室周围的零部件(缸套、缸盖、气门等)必须进行适当的冷却,目前正三轮摩托车发动机主要配备水冷式冷却装置。新式双冷却系统通过副水箱将发动机冷却系统与后制动鼓冷却系统整合为一体,以优化发动机与制劝元件的冷却系统。 相似文献
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某发动机冷却风扇存在明显的阶次噪声,冷却风扇噪声传递到车内主要有空气传递和结构传递两条路径。分析结果表明冷却风扇噪声随着转速的增加而增大,且在不同转速区间内,结构传递和空气传递贡献量不同。文章的研究对冷却风扇的阶次噪声控制具有重要意义。 相似文献
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The in-wheel motor used in electric vehicles was designed and constructed for an electric direct-drive traction system. It is difficult to connect cooling water piping to the in-wheel motor because the in-wheel motor is located within the wheel structure. In the air cooling structure for the in-wheel motor, an outer surface on the housing is provided with cooling grooves to increase the heat transfer area. In this study, we carried out the analysis on the fluid flow and thermal characteristics of the in-wheel motor for various motor speeds and heat generations. In order to resolve heat release, the analysis has been performed using conjugate heat transfer (conduction and convection). As a result, flow fields and temperature distribution inside the in-wheel motor were obtained for base speed condition (1250 rpm) and maximum speed condition (5000 rpm). The thermo-flow analysis of the in-wheel motor for vehicles was performed in consideration of ram air effect. Also, in order to improve cooling effect of the motor, we variously changed geometries of housing. Therefore, we confirmed the feasibility of the air cooling for the motors of 25 kW capacity with housing geometry having cooling grooves and investigated the cooling performance enhancement. We found that the cooling effect was most excellent, in case that cooling groove direction was same with air flow direction and arranged densely. 相似文献
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分析车辆的冷却系统流动传热规律,提高冷却系统在车辆部件设计过程中的准确性。文章主要针对商用车的冷却模块作为主要的研究,从流体力学及传热学理论基础上,通过试验分析进行了车辆冷却的传热问题分析和数据测试,希望能够为实际应用提供冷却系统性能的改善指导。 相似文献