一种难加工材料的斜角切削过程的数值模拟

参数化建模在仿真切削过程中是行之有效的方法。通过接口设计,系统实现了在Marc中对斜角切削方式的参数化建模。基于金属切削理论和有限元分析原理。借助于有限元方法及材料弹塑性变形理论。针对斜角切削方式,通过建立几何模型、材料模型、刀屑摩擦模型、热控模型和切屑分离准则,采用有限元分析软件Marc,对一种难加工材料的切削过程进行数值模拟,得到在不同切削条件下的切削区应力场、温度场。通过对数值模拟后切削力的结果与实验得到的数据进行比较,验证了所建模型的合理性。     

White Layer of Hard Turned Surface by Sharp CBN Tool

IntroductionHard turning has been recognized as one of themost competitive clean machining technologies inreplacing of abrasive-based processes, with the de-velopment of high precision numerical machinetools and super-hardness tool material such as ce-ramic, CBN/PCBN (Cubic Boron Nitride/Poly-crystalline Cubic Boron Nitride)[1,2]. Hard turningoperation has shown geometrical flexibility, eco-nomics advantage, environmental friendliness, andsuperior surface integrity which is usually define…     

不同岩石和围压下刃形对滚刀破岩性能的影响

滚刀位于全断面隧道掘进机（TBM）最前端，与岩石直接发生接触，是执行破岩掘进的关键零部件.研究TBM滚刀截面轮廓（刃形）对其破岩性能的影响机理和规律，对指导工程实际中滚刀选型与设计、提高TBM掘进效率具有重要意义.首先建立二维颗粒流离散元模型，针对工程中最常用的平头滚刀和圆弧滚刀，选取两种强度不同的岩石并对其中一种施加固定10 MPa围压；然后，开展滚刀破岩仿真，通过分析比能、破岩体积、刀具载荷、裂纹数量等结果，对滚刀刃形与岩石破碎的关联性进行研究；最后，通过缩比滚刀破岩实验验证数值分析所得结论的正确性.分析结果表明：滚刀刃形对其破岩性能影响显著，在本文所涉及参数范围内，对于多数岩石强度与围压组合，圆弧滚刀比能均低于平头滚刀比能，平均降低19.8%；圆弧滚刀破岩力比平顶滚刀破岩力平均低32.6%，表明破岩过程中圆弧滚刀做功较少，而二者产生的岩石碎片总体积相差不大（平均差值7%），则圆弧滚刀破除单位体积岩石所消耗的能量更少.综上所述，两种常用滚刀刃形相比，在岩石强度与围压较高的地层中可考虑优先选用圆弧滚刀.     

Stability of High Slope Interbedded Strata with Low Dip Angle Constituted by Soft and Hard Rock Mass

Slopes consisting of interbedded strata of soft and hard rock mass,such as purplish red mudstone and grey-brow arkosic sandstone of Jurassic age,are very common in Sichuan basin of China.The mudstone is soft while the sandstone is hard and contains many opening or closing joints with a high dip angle.Some are nearly parallel and the others are nearly decussated with the trend of the slopes.Many natural slopes are in deformation or sliding because of those reasons.The stability of cutting slopes and supporting method to be taken for their stability in civil engineering are important.in this paper,the stability and deformation of the slopes are studied.The methods of analysis and support design principle are analyzed also.Finally,the method put forward is applied to study Fengdian high cutting slope in Sichuan section of the express way from Chengdu to Shanghai.The results indicate that the method is effective.     

水泥混凝土路面快速修补材料的研制与应用

工程技术人员研制了一种由有机和无机材料复合而成的水泥混凝土路面快速修补材料,该材料只需一个小时即可开放交通,且其后期性能发展稳定,具有较高的硬度和强度,耐磨性能优良,与水泥混凝土路面板粘接牢固。可用于水泥混凝土路面局部破损的快速抢修。     

样本数量对切削力的神经网络预测精度的影响

为用尽量少的训练样本达到预测目的，通过不同数量训练样本训练网络的对比试验，分析了训练样本数量对基于列文伯格-马夸尔特算法的切削力的神经网络预测精度的影响．用统计学平均幅值和均方差作为误差的评价指标，探讨了训练样本数量与预测精度的关系．研究结果表明：用40-50组样本训练网络，就可以实现特定切削用量范围内切削力的准确预测．     

Generalization of Results of Computations and Natural Experiments at Steel Parts Quenching

IntroductionThepaPerpresentsthegenera1izationofresultsofnumericalcomputationsandnaturalexperimentsbasedonthesimilaritytheoryandtheoryofregularthermalconditions.Thenumericalcomputationshasbeenmadeonthebasisofsolvingequationsofnon-stationarythermalconductivityandthermoplaSticity.Thegeneralizationofresultsliesinthefactthatwefoundadimensionlessformulaforthedeterminationofthetimeofreachingthemaximumcompressionstressesonthesurfaceofp8rtstobequenched.ThepatstobequenchedaredividedintothreegrouPs:pla…     

奥—贝球墨铸铁切削加工性的研究

本文对奥—贝球铁的切削加工性能进行了实验和研究。分析研究了切削用量三要素对奥—贝球铁主切削力F_z和刀具耐用度的影响规律;从降低切削力的观点出发,优选了刀具材料。本论文所得出的结论及实验数据,对奥—贝球铁的切削加工有指导意义,可作为有关部门切削加工的参考     

改型解放牌汽车转向节主销衬套孔精密镗削试验研究

本文研究了刀具材料及其几何参数的选择、被加工表面粗糙度的影响、刀具耐用度的选择以及切削用量的优化方法,藉以评定锡黄铜(Hsn90-1)板材的切削加工性,也为精密加工衬套孔用组合机床的设计,提供了最佳工艺参数.     

Wear Mechanisms of Ceramic Inserts in Machining Nickel-Based Superalloy

The performances of ceramic inserts in cutting nickel-based alloy were investigated. A new cutting test-bed was devised and used to deburr. The burr height on the working surface with notch wear in deburring cutting was compared with that in normal cutting. The impact force, impact pressure, and impact frequency of the saw-tooth-shaped chip edge on rake face and cutting edge at different speeds were calculated, and the influence of chip edge on notch wear formation was analyzed. A new tool design for reduci...     

慢走丝电火花镗磨工艺方法的研究

针对硬质合金等难加工材料小孔的精加工,文中提出了一种慢走丝电火花镗磨工艺方法,该方法是在慢走丝电火花线切割机床（HCS250）上设计了一套机床镗磨附件进行磨削加工.但电火花加工的放电过程非常复杂,整个加工受多种因素影响.通过正交实验和极差分析法,重点探讨了低速走丝电火花镗磨加工过程中平均间隙电流、平均间隙电压和工件转速对加工工艺的影响状况.实验结果表明,该工艺方法行之有效.     

粉末冶金材料的分类及应用

粉末冶金材料主要包括硬质合金、粉末冶金减摩材料、粉末冶金结构材料和粉末冶金摩擦材料等。详细介绍了上述各种材料的特性和应用领域,重点介绍了粉末冶金材料在汽车上的应用。     

中国民间剪纸艺术的研究

剪纸是中国最为流行的民间艺术之一，它历史悠久，风格独特，题材广泛，和人们的生产生活密切相关，深受大众喜爱。剪纸的主要材料是纸，纸品种繁多，为剪纸的普及提供了条件。民间剪纸的题材是很广泛，它既反映现实生活中群众喜闻乐见的事物，也表现了人们对美好生活的向往。     

模具制造中的高速切削技术分析

随着国家高新技术产业的快速发展,对模具制造业也提出较高要求,传统的模具制造通常采用先铣削再淬硬,然后电火花加工及后续抛磨,制造工艺复杂、加工效率低、能源消耗高、污染较大。高速切削技术应用在模具制造业中,可以直接通过高速硬切削获得较高的精度及表面质量,高速切削技术制造工艺过程简单、加工效率较高、能源消耗少、污染较小且具有良好的经济效益,因此,适宜在模具加工中广泛推广应用。     

钻削力数学模型

本文从最简单的二元直角切削模型出发,根据理论、实验和经验三方面的综合,逐步建立了普通麻花钻钻削灰铸铁的钻削力数学模型。模型包含了钻头几何参数、切削用量、工作材料及钻头磨损各方面的因素,并经实验验证,证明其理论值与实验值基本吻合。     

全断面隧道掘进机工作参数匹配规律的挖掘与利用

为提高隧道掘进机工作效能和利用率,以采集的秦岭隧道工作数据为对象,分析研究了不同掘进状况下工作参数间的匹配规律,对比分析了各类掘进状况下的切削比能,获得了掘进机正常掘进状况下的FPI与切割系数C的制约方程,得到了软、硬岩条件下的推进力、扭矩需求方程,并且从统计角度获得了切割系数的概率密度分布函数。所获得的相关规律以及处理方法,为掘进状况的预测和掘进参数的优化提供了一定的知识和技术支持,对于掘进机的性能评价和掘进机设计都具有重要的参考价值。     

Numerical analysis and experimental study of the effect of workpiece thickness on flow field in laser cutting

Based on Navier-Stokes equation and renormalization group (RNG) onflow model, the 3D symmetrical impinging jet model of laser cutting is established by adopting a taper nozzle and a convergence nozzle. Numerical simulation of gas flow in laser cutting is used to investigate the effect of workpiece thickness on flow field of assist gas in cutting slot. The isolines of static pressure as well as the distributions of static pressure and velocity are analyzed in details with different workpiece thickness, and the trend of dynamics characteristics of gas jet is shown in the study. For taper nozzles and convergence nozzles, the dynamic structure of assist gas being close to the lower surface of workpiece is exacerbated while the cutting quality and cutting efficiency become worse with the increasing of workpiece thickness. The parallel degree between assist gas and the axis of convergence nozzle is better than that of taper nozzle after the gas goes out of the nozzles. Two typical subsonic nozzles are designed for the cutting experiment at the end of the paper.     

对水泥混凝土路面产生裂缝的浅析

从水泥混凝土路面的特点出发 ,结合施工工艺 ,论述了温度、原材料的选择 ,切缝时间与切缝深层对产生裂缝的影响并提出几点建议。     

西部红层软岩地区高速公路路堑与隧道方案评价

针对红层软岩的工程性质,利用广泛的调查研究资料,分析了高速公路深挖路段的技术经济影响因素,构建了路堑与隧道方案评价的指标体系,并利用灰色关联度作为测度进行综合评价,得到了路堑与隧道相比的合理开挖深度,为西部红层软岩地区高速公路的设计和施工提供有益参考.     

西部红层软岩地区高速公路路堑与隧道方案评价

针对红层软岩的工程性质,利用广泛的调查研究资料,分析了高速公路深挖路段的技术经济影响因素,构建了路堑与隧道方案评价的指标体系,并利用灰色关联度作为测度进行综合评价,得到了路堑与隧道相比的合理开挖深度,为西部红层软岩地区高速公路的设计和施工提供有益参考.