直喷式柴油机燃烧系统三维可视化设计

本文提出一种能够实现三维可视化的燃烧室内燃油分布和喷雾着壁特性计算的方法。该方法可适于任意形状的燃烧室，能反映出喷油压力，喷油嘴结构及安装位置，进气涡流比等参数与燃烧室形状的匹配关系。对采用梅花型缩口燃烧室的ＣＡ６１１０型柴油机，进行了计算分析及实验研究，对本文的方法进行了验证。     

LNG缸内直喷发动机的开发

开发了液化天然气(LNG)缸内直喷多缸发动机,通过对不同的燃烧室设计和喷嘴布置方案进行仿真分析,开发了新的燃烧系统,设计了电控系统软硬件和满足天然气缸内直喷的LNG燃料供给系统.对LNG缸内直喷发动机、原汽油机和天然气进气道喷射发动机进行了台架试验对比研究,结果表明:直喷机中低转速时动力性与原汽油机相同,总功率和最大扭...     

货车用柴油机超高喷射压力泵喷嘴的试验研究

本文介绍由Ｌｕｃａｓ公司研制的喷射压力达２００ＭＰａ的泵喷嘴的工作原理与特点，并将该喷射系统应用于一带模拟增压中冷的单缸发动机上的试验情况，其结果表明，高喷射压力的电控泵喷嘴与无涡流开式燃烧室相匹配时，可获得相当低的微粒与ＮＯＸ排放和低燃油消耗的性能，实现不需要排气后处理便能满足ＥＵＲＯⅡ的排放标准的要求。     

Combined effect of boost pressure and injection timing on the performance and combustion of CNG in a DI spark ignition engine

There is an increasing interest in supercharging spark ignition engines operating on CNG (compressed natural gas) mainly due to its superior knock resisting properties. However, there is a penalty in volumetric efficiency when directly injecting the gaseous fuel at early and partial injection timings. The present work reports the combined effects of a small boost pressure and injection timing on performance and combustion of CNG fueled DI (direct injection) engine. The experimental tests were carried out on a 4-stroke DI spark ignition engine with a compression ratio of 14. Early injection timing, when inlet valves are still open (at 300°BTDC), and partial injection timing, in which part of the injection occurs after the inlet valves are closed (at 180°BTDC), were varied at each operating speed with variation of the boost pressure from 2.5 to 10 kPa. A narrow angle injector (NAI) was used to increase the mixing rate at engine speeds between 2000 and 5000 rpm. Similar experiments were conducted on a naturally aspirated engine and the results were then compared with that of the boosting system to examine the combined effects of boost pressure and injection timing. It was observed that boost pressure above 7.5 kPa resulted in an improvement of performance and combustion of CNG DI engine at all operating speeds. This was manifested in the faster heat release rates and mass fraction burned that in turn improved combustion efficiency of the boosting system. An increased in cylinder pressure and temperature was also observed with boost pressure compared to naturally aspirated engine. Moreover, the combustion duration was reduced due to concentration of the heat release near to the top dead center as the result of the boost pressure. Supercharging was also found to reduce the penalty of volumetric efficiency at both the simulated port and partial injection timings.     

柴油机低排放燃烧系统研究

针对某款匹配株式会社电装第3代180 MPa电控高压共轨喷射系统和采用EGR方案的全新开发的国Ⅳ平台中型柴油机,研究了其3种不同燃烧室形状与喷油器匹配的燃烧规律,结果表明大径深比带翻边结构的2#燃烧室与8×810×150型号喷油器更加适合低排放燃烧系统开发要求。采用STAR-CD计算模拟软件,对油束落点与燃烧室的运动情况进行模拟分析。结果表明,模拟计算结果与试验结果基本一致,从而验证了试验的准确性和模拟计算的可靠性。     

缸内直喷汽油机多孔喷油器喷雾特性试验研究

为了研究缸内直喷汽油机多孔喷油器的喷雾特性,建立了定容喷雾试验装置,对不同环境压力和不同喷油压力条件下的自由喷雾和碰壁喷雾过程进行了拍摄,分析了壁面距离和壁面倾角对喷雾特性的影响。研究发现:多孔喷油器与传统的旋流式喷油器的喷雾特性存在较大差异。多孔喷油器的喷雾锥角受环境压力影响较小;随着环境背压的增大,贯穿距离和喷雾锥角呈现先增大后减小的特点;喷雾锥角随着喷射压力的提高略有增加。在碰壁喷雾发展过程中,不同环境压力下喷雾油束与壁面接触面积接近;随着壁面距离的增加,碰壁喷雾高度递减,碰壁后的喷雾高度存在波动;随着壁面倾角的增大,碰壁喷雾高度和增大。在壁面倾角的增大过程中,影响碰壁喷雾半径的因素较多,呈现出较复杂的变化规律。以上研究为多孔喷油器的设计及其与燃烧室的匹配提供了理论依据。     

正交试验设计方法在柴油机燃烧系统参数仿真优化中的应用

本文尝试在CFD模拟软件FIRE上采用正交试验设计方法,提取柴油机燃烧系统油、气、室的关键参数,即燃烧室口径比、缩口比、缩口半径、喷射锥角、涡流比,安排三水平正交模拟试验。计算结果采用方差分析进行分析,得出柴油机燃烧系统参数对发动机动力性和排放性的影响并找到较优的参数组合。     

Numerical analysis of homogeneous mixture formation for a direct injection liquid LPG engine

A method to form a homogeneous mixture using low pressure direct injection of liquid phase LPG, pent-roof combustion chamber, flat-top piston and center-located injector layout is presented. To validate the method, the mixture formation processes in the cylinder were investigated using the CFD code. The effect of different injection timing and engine loads on the mixture formation processes were researched. The simulated results showed that, the intake tumble for high load conditions or the inclined intake swirl for part load conditions would break into small-scale vortex (turbulence) near the end of compression stroke, which enhanced the homogeneous mixture formation. The results also showed that if the liquid phase LPG was injected at 60–80°CA ATDC in intake stroke even at different loads, the homogeneous mixture would be formed under any engine load conditions.     

燃烧室形状对快速混合燃烧过程的影响

介绍了采用不同燃烧室形状的快速混合燃烧过程对发动机性能的影响 ,通过测试分析改进燃烧室与供油参数的匹配 ,从而提高性能指标 ,初步达到用户要求。     

共轨喷油器在车喷油量控制自学习方法

为了精确控制喷油器老化后的在车喷油量,分析了共轨喷油器老化试验前后的小油量喷射特性,提出了小油量自学习修正的方法。当发动机处于倒拖工况时,在不同的轨压下,通过主动小脉宽喷射测得特定缸角加速度与其他几缸角加速度平均值的比值,研究得到发动机小油量燃烧后角加速度变化规律,并据此设计喷油量控制自学习算法。实车试验与台架试验表明,在无需增加额外传感器的情况下,小油量自学习修正算法能精确控制老化喷油器的小油量,明显改善老化喷油器小油量喷射的一致性和稳定性,满足发动机在全寿命期间的性能要求。     

基于电控单体泵对4D44柴油机的优化研究

为了使传统直列泵柴油机满足国Ⅲ排放法规,在尽量不改变柴油机本体的前提下对燃油、进气和燃烧系统进行了优化。燃油喷射系统采用集成电控单体泵,高压油管长度和喷油器参数进行了优化;优化改进了进气道;重新设计了燃烧室;针对国Ⅲ排放法规测试特点进行了电控参数的优化。通过对整机进行13工况试验测试,表明优化改进后的柴油机排放性能得到明显提高,并达到国Ⅲ排放标准。     

TBD234柴油机有害物生成过程仿真研究

针对舰用TBD234柴油机燃烧室结构及共轨喷射条件下的工作特点,确立标定工况下的燃烧、NOx生成和炭烟生成模型,并合理修正了模型参数。利用CFD软件对其燃烧过程进行仿真计算,得到全过程的有害物组分浓度分布结果。结果显示NOx生成主要受燃烧温度和混合气浓度的影响,炭烟主要产生于浓混合气且贫氧的区域。从NOx和炭烟结果的对比发现二者分布区域形成互补关系,反映出控制NOx和控制炭烟的矛盾。仿真结果与实际情况较好吻合,从而验证了仿真参数选取的有效性。     

直喷式柴油机燃烧室形状对气流运动及其排放特性的影响

利用AVL公司的FIRE软件，对缩口直喷式柴油机燃烧室内的流场进行了模拟计算，分析了不同燃烧室形状对流场分布及对燃烧室涡流强度的影响，同时对柴油机的排放特性进行了对比试验研究。结果表明，不同燃烧室形状对气流的运动影响明显，通过合理控制燃烧室内的气流运动特性，可有效地改善CO、HC及NOx的排放特性。     

Experimental study on the spray and combustion characteristics of SIDI CNG

Compressed natural gas (CNG) is regarded as one of the most promising alternative fuels. In the spark-ignition (SI) engine, direct injection (DI) technology can significantly increase the engine volumetric efficiency and reduce “pumping losses” in engines without a throttle valve. DI allows engine operation with the stratified charge which enables relatively higher combustion efficiency. In this study, a combustion chamber with a visualization system is designed. The spray development and combustion propagation process of spark-ignition direct injection (SIDI) CNG were digital recorded and analyzed. The ignition probability was also examined. The results of this study can contribute important data for the design and optimization of the SIDI CNG engine.     

降低车用直喷式柴油机有害排放污染物的试验研究

为了满足车用柴油机未来的排放限值，需采取有效措施改善燃烧过程，在保持良好的燃油经济性的同时，大大降低在害排放物。本文对燃烧室几何形状、喷油压力、喷嘴类型等进行了匹配试验。结果表明，重新匹配的６１１０型柴油机废气排放可满足欧洲法规Ⅰ的要求。     

点火位置对汽油转子发动机燃烧过程的影响

以点燃式汽油转子发动机为研究对象,建立了相应的湍流和燃烧模型,实现了发动机工作过程的三维动态模拟,并利用试验结果进行对比验证。在此模型基础上,模拟计算和分析了4种不同点火位置对缸内压力、温度、火焰传播及NO_x生成的影响。结果表明:点火位置选择在燃烧室中轴线上,与转子凹坑中心位置重合,能优化燃烧,获取较大的功率;在燃烧室后部点火时,燃烧初期火焰传播速度快,压力升高率大,但是受限于燃烧室后部燃料少,压力峰值不高,且NO_x的生成量偏高;在燃烧室前部点火时,在补燃期阶段燃烧速度最快,但是点燃后压力升高阶段的燃烧效率一般;点火位置位于燃烧中轴线两侧错位排布时,燃烧效率低下导致压力峰值最低,同时NO_x的生成量稍高;一定工况下,双点火位置的坐标分别为(10 mm,-56 mm,-37.2 mm)和(-10 mm,-56 mm,-37.2mm)时,该发动机能获得最大的功率且NO_x生成量较少。     

Comparison of two injection systems in an HSDI diesel engine using split injection and different injector nozzles

The demand for reduced pollutant emissions has motivated various technological advances in passenger car diesel engines. This paper presents a study comparing two fuel injection systems and analyzing their combustion noise and pollutant emissions. The abilities of different injection strategies to meet strict regulations were evaluated. The difficult task of maintaining a constant specific fuel consumption while trying to reduce pollutant emissions was the aim of this study. The engine being tested was a 0.287-liter single-cylinder engine equipped with a common-rail injection system. A solenoid and a piezoelectric injector were tested in the engine. The engine was operated under low load conditions using two injection events, high EGR rates, no swirl, three injection pressures and eight different dwell times. Four injector nozzles with approximately the same fuel injection rate were tested using the solenoid injection system (10 and 12 orifice configuration) and piezoelectric system (6 and 12 orifice design). The injection system had a significant influence on pollutant emissions and combustion noise. The piezoelectric injector presented the best characteristics for future studies since it allows for shorter injection durations and greater precision, which means smaller fuel mass deliveries with faster responses.     

一款1.5L缸内直喷汽油机的燃烧系统设计

基于进气道三维流场测试装置、定容弹喷雾试验台和光学单缸机测试系统组成的缸内直喷汽油机燃烧系统可视化开发平台,开发设计了满足设计要求的高性能进气道,并匹配了缸盖燃烧室和活塞,有助于缸内混合气的形成,提高燃烧速率;综合考虑排放与机油稀释量的基础上,优化设计了喷雾靶点。对所设计的燃烧系统进行了光学单缸机试验和热力学多缸机试验验证。结果表明,进气道和燃烧室组织引导的气流在缸内形成高滚流,对喷雾油束有强烈的弯卷作用,极大促进了均质混合气的形成,并减小喷雾碰壁的风险;喷雾靶点的合理设计有效避免喷雾油束与壁面的碰撞,减少了机油稀释率和起燃工况HC排放;所设计的燃烧系统搭载1.5TGDI发动机实现了80kW/L、最大扭矩250N·m、排放较低的性能指标。     

Flamelet combustion model for stratified EGR distribution in a diesel engine

Numerous research has been devoted to finding a method to simultaneously reduce NOx and soot emissions from diesel engines. In-cylinder EGR stratification is a technique that simultaneously reduces NOx and soot using a nonuniform EGR distribution in the combustion chamber. To study the potential of in-cylinder EGR stratification, a new combustion model is required that considers the non-uniform EGR distribution and the chemical kinetics. In this study, a new combustion model, the Flamelet for Stratified EGR (FSE) model, was developed to consider the non-uniform in-cylinder gas distribution based on chemical kinetics. The concept of the FSE model is based on using multiple flamelets with the multizone concept. To describe the non-uniform gas distribution, the combustion chamber is divided into several zones by oxygen concentration at the start of injection. Then, the flamelet equations are solved at the boundary of each zone. The final species mass fraction of each cell is calculated using linear interpolation between two results from the boundaries. In this paper, the FSE model was validated under in-cylinder EGR stratification conditions, and then, the potential of in-cylinder EGR stratification was studied by using the FSE model. The effect of in-cylinder EGR stratification was verified under various injection timing, engine speed, and road conditions with optimized engine geometries. The results shows simultaneous NOx and soot reductions under the stratified EGR condition.     

Effect of the number of fuel injector holes on characteristics of combustion and emissions in a diesel engine

The diesel combustion process is highly dependent on fuel injection parameters, and understanding fuel spray development is essential for proper control of the process. One of the critical factors for controlling the rate of mixing of fuel and air is the number of injector holes in a diesel engine. This study was intended to explore the behavior of the formation of spray mixtures, combustion, and emissions as a function of the number of injector hole changes; from this work, we propose an optimal number of holes for superior emissions and engine performance in diesel engine applications. The results show that increasing the number of holes significantly influences evaporation, atomization, and combustion. However, when the number of holes exceeds a certain threshold, there is an adverse effect on combustion and emissions due to a lack of the air entrainment required for the achievement of a stoichiometric mixture.