Cooperative control for friction and regenerative braking systems considering dynamic characteristic and temperature condition

The braking system of hybrid electric vehicle (HEV) is composed of friction and regenerative braking system, meaning that braking torque is generated by the collaboration of the friction and regenerative braking system. With the attributes, there are two problems in the HEV braking system. First, rapid deceleration occurs due to dynamic characteristic difference when shifting the friction and regenerative braking systems. Second, the friction braking torque alters with temperature because the friction coefficient changes with the temperature. These problems cause the vehicle to be unstable. In this paper, the concurrence control and compensation control were proposed to solve these problems. And also, the concurrence control and compensation control were combined for the stability of the braking system. In order to confirm the effect of these control algorithms, the experiment and simulation were conducted. Consequently, it was confirmed that the control algorithm of this study improved the vehicle safety and stability.     

Combined control of a regenerative braking and antilock braking system for hybrid electric vehicles

Most parallel hybrid electric vehicles (HEV) employ both a hydraulic braking system and a regenerative braking system to provide enhanced braking performance and energy regeneration. A new design of a combined braking control strategy (CBCS) is presented in this paper. The design is based on a new method of HEV braking torque distribution that makes the hydraulic braking system work together with the regenerative braking system. The control system meets the requirements of a vehicle longitudinal braking performance and gets more regenerative energy charge back to the battery. In the described system, a logic threshold control strategy (LTCS) is developed to adjust the hydraulic braking torque dynamically, and a fuzzy logic control strategy (FCS) is applied to adjust the regenerative braking torque dynamically. With the control strategy, the hydraulic braking system and the regenerative braking system work synchronously to assure high regenerative efficiency and good braking performance, even on roads with a low adhesion coefficient when emergency braking is required. The proposed braking control strategy is steady and effective, as demonstrated by the experiment and the simulation.     

Transient switching control strategy from regenerative braking to anti-lock braking with a semi-brake-by-wire system

Regenerative braking is an important technology in improving fuel economy of an electric vehicle (EV). However, additional motor braking will change the dynamic characteristics of the vehicle, leading to braking instability, especially when the anti-lock braking system (ABS) is triggered. In this paper, a novel semi-brake-by-wire system, without the use of a pedal simulator and fail-safe device, is proposed. In order to compensate for the hysteretic characteristics of the designed brake system while ensure braking reliability and fuel economy when the ABS is triggered, a novel switching compensation control strategy using sliding mode control is brought forward. The proposed strategy converts the complex coupling braking process into independent control of hydraulic braking and regenerative braking, through which a balance between braking performance, braking reliability, braking safety and fuel economy is achieved. Simulation results show that the proposed strategy is effective and adaptable in different road conditions while the large wheel slip rate is triggered during a regenerative braking course. The research provides a new possibility of low-cost equipment and better control performance for the regenerative braking in the EV and the hybrid EV.     

Energy recovery based on pedal situation for regenerative braking system of electric vehicle

ABSTRACT

Energy recovery is a key technology to improve energy efficiency and extend driving range of electric vehicle. It is still a challenging issue to maximise energy recovery. We present an energy recovery mode (mode A) which recovers braking energy under all situations that accelerator pedal (AP) is lifted, brake pedal (BP) is depressed, as well as AP and BP are released completely; and propose a control strategy of regenerative braking based on driver's intention identified by a fuzzy recognition method. Other two modes: (1) recovery braking energy only the BP is depressed (mode B), (2) no energy recovery, have been studied to compare with mode A. Simulations are carried out on different adhesion conditions. Recovered energy and driving range are also obtained under FTP75 driving cycle. Road test is implemented to validate simulation results. Results show that mode A can improve energy recovery by almost 15.8% compared with mode B, and extend driving range by almost 8.81% compared with mode B and 20.39% with the mode of no energy recovery; the control strategy of regenerative braking can balance energy recovery and braking stability. The proposed energy recovery mode provides a possibility to achieve a single-pedal design of the electric vehicle.     

Fault-tolerant braking control with integerated EMBs and regenerative in-wheel motors

This paper presents a fault-tolerant brake torque controller for four-wheel-distributed braking systems with in-wheel motors and Electro-Mechanical Brakes (EMB). Mechanical and electrical faults can degrade the performance of the EMB actuators and, thus, their effects need to be compensated in vehicle dynamics level. In this study, the faults are identified as performance degradation and expressed by the gains of each actuator. Assuming the brake force distribution and the regenerative braking ratios, the over-actuated braking system is simplified into a two-input system. A sliding mode controller is designed to track the driver’s braking and steering commands, even if there exist faults in EMBs. In addition, adaptive schemes are constructed to achieve the fault-tolerant control in braking. The proposed controller and strategies are verified in the EMB HILS (Hardware-in-loop-simulation) unit for various conditions.     

Extended-Kalman-filter-based regenerative and friction blended braking control for electric vehicle equipped with axle motor considering damping and elastic properties of electric powertrain

Because of the damping and elastic properties of an electrified powertrain, the regenerative brake of an electric vehicle (EV) is very different from a conventional friction brake with respect to the system dynamics. The flexibility of an electric drivetrain would have a negative effect on the blended brake control performance. In this study, models of the powertrain system of an electric car equipped with an axle motor are developed. Based on these models, the transfer characteristics of the motor torque in the driveline and its effect on blended braking control performance are analysed. To further enhance a vehicle's brake performance and energy efficiency, blended braking control algorithms with compensation for the powertrain flexibility are proposed using an extended Kalman filter. These algorithms are simulated under normal deceleration braking. The results show that the brake performance and blended braking control accuracy of the vehicle are significantly enhanced by the newly proposed algorithms.     

Torque control allocation based on constrained optimization with regenerative braking for electric vehicles

This paper proposes a constrained optimization-based torque control allocation method aimed to improve energy efficiency, and thus, driving range for electric vehicles. In the proposed method, the cost function is defined not only to achieve desired yaw moment for vehicle handling and stability, but also to minimize power losses for energy efficiency. The particular attention is paid to the power losses due to tire slips both longitudinally and laterally. The constraints are also set based on thorough investigation on various causes of power disppation such that the torque is allocated with restraint to use regenerative braking in its maximum capacity. The proposed control allocation method has been tested and verified to be effective on energy efficiency improvement through both simulation and experiment under various driving maneuvers.     

Advanced emergency braking under split friction conditions and the influence of a destabilising steering wheel torque

The steering system in most heavy trucks is such that it causes a destabilising steering wheel torque when braking on split friction, that is, different friction levels on the two sides of the vehicle. Moreover, advanced emergency braking systems are now mandatory in most heavy trucks, making vehicle-induced split friction braking possible. This imposes higher demands on understanding how the destabilising steering wheel torque affects the driver, which is the focus here. Firstly, an experiment has been carried out involving 24 subjects all driving a truck where automatic split friction braking was emulated. Secondly, an existing driver–vehicle model has been adapted and implemented to improve understanding of the observed outcome. A common conclusion drawn, after analysing results, is that the destabilising steering wheel torque only has a small effect on the motion of the vehicle. The underlying reason is a relatively slow ramp up of the disturbance in comparison to the observed cognitive delay amongst subjects; also the magnitude is low and initially suppressed by passive driver properties.     

Cooperative regenerative braking control for front-wheel-drive hybrid electric vehicle based on adaptive regenerative brake torque optimization using under-steer index

In this study, cooperative regenerative braking control of front-wheel-drive hybrid electric vehicle is proposed to recover optimal braking energy while guaranteeing the vehicle lateral stability. In front-wheel-drive hybrid electric vehicle, excessive regenerative braking for recuperation of the maximum braking energy can cause under-steer problem. This is due to the fact that the resultant lateral force on front tire saturates and starts to decrease. Therefore, cost function with constraints is newly defined to determine optimum distribution of brake torques including the regenerative brake torque for improving the braking energy recovery as well as the vehicle lateral stability. This cost function includes trade-off relation of two objectives. The physical meaning of first objective of cost function is to maximize the regenerative brake torque for improving the fuel economy and that of second objective is to increase the mechanical-friction brake torques at rear wheels rather than regenerative brake torque at front wheels for preventing front tire saturation. And weighting factor in cost function is also proposed as a function of under-steer index representing current state of the vehicle lateral motion in order to generalize the constrained optimization problem including both normal and severe cornering situation. For example, as the vehicle approaches its handling limits, adaptation of weighting factor is possible to prioritize front tire saturation over increasing the recuperation of braking energy for driver safety and vehicle lateral stability. Finally, computer simulation of closed loop driver-vehicle system based on Carsim? performed to verify the effectiveness of adaptation method in proposed controller and the vehicle performance of the proposed controller in comparison with the conventional controller for only considering the vehicle lateral stability. Simulation results indicate that the proposed controller improved the performance of braking energy recovery as well as guaranteed the vehicle lateral stability similar to the conventional controller.     

Utilisation of optimisation solutions to control active suspension for decreased braking distance

This work deals with how to utilise active suspension on individual vehicle wheels in order to improve the vehicle performance during straight-line braking. Through numerical optimisation, solutions have been found as regards how active suspension should be controlled and coordinated with friction brakes to shorten the braking distance. The results show that, for the studied vehicle, the braking distance can be shortened by more than 1?m when braking from 100?km/h. The applicability of these results is studied by investigating the approach for different vehicle speeds and actuator stroke limitations. It is shown that substantial improvements in the braking distance can also be found for lower velocities, and that the actuator strokes are an important parameter. To investigate the potential of implementing these findings in a real vehicle, a validated detailed vehicle model equipped with active struts is analysed. Simplified control laws, appropriate for on-board implementation and based on knowledge of the optimised solution, are proposed and evaluated. The results show that substantial improvements of the braking ability, and thus safety, can be made using this simplified approach. Particle model simulations have been made to explain the underlying physical mechanisms and limitations of the approach. These results provide valuable guidance on how active suspension can be used to achieve significant improvements in vehicle performance with reasonable complexity and energy consumption.     

重型汽车上中控门锁的工作原理及故障检修

本文介绍了重型汽车上中控门锁的工作原理,并结合实际工作经验对重型卡车上中控门锁常见的失灵故障进行分析、检修。     

Vehicle dynamics integrated control for four-wheel-distributed steering and four-wheel-distributed traction/braking systems

In this article, vehicle dynamics integrated control algorithm using an on-line non-linear optimization method is proposed for 4-wheel-distributed steering and 4-wheel-distributed traction/braking systems. The proposed distribution algorithm minimizes work load of each tire, which is controlled to become the same value. The global optimality of the convergent solution of the recursive algorithm can be proved by extension to convex problems. This implies that theoretical limited performance of vehicle dynamics integrated control is clarified. Furthermore, the effect of this vehicle dynamics control for the 4-wheel-distributed steering and 4-wheel-distributed traction/braking systems is demonstrated by simulation to compare with the combination of the various actuators.     

A substitute model of two-dimensional dry friction exposed to dither generated by rolling contact of wheel and rail

Dither generated by rolling contact of wheel and rail smoothes dry friction damping provided by the primary suspension dampers of freight wagons and it should be taken into account in numerical simulations. But numerically the problem is non-smooth and this leads to long execution time during simulation, especially when the vehicle with friction dampers is modelled in the environment of an multi-body system simulation program, whose solver has to cope with many strong non-linearities. The other difficulty is the necessity of handling within the code a number of big volume files of recorded dither sampled with high frequency. To avoid these difficulties, a substitute model of two-dimensional dry friction exposed to dither is proposed that does not need application of dither during simulation, but it behaves as if dither were applied. Due to this property of the model, the excitation of the vehicle model by track irregularities may be supplied as low-frequency input, which allows fast execution and, the necessity of handling high-volume files of recorded dither is avoided. The substitute model is numerically effective. To identify parameters of the substitute model, a pre-processing employing a sample of the realistic dither is carried-out on a simple two-degrees-of-freedom system. The substitute model is anisotropic, describing anisotropic properties of the two-dimensional friction arising in the presence of one-dimensional dither. The model may be applied in other branches of engineering, for example, in mechatronics and robotics, where application of dither may improve the accuracy of positioning devices.     

Active front wheel steering model and controller for integrated dynamics control systems

We report a model and controller for an active front-wheel steering (AFS) system. Two integrated dynamics control (IDC) systems are designed to investigate the performance of the AFS system when integrated with braking and steering systems. An 8-degrees-of-freedom vehicle model was employed to test the controllers. The controllers were inspected and compared under different driving and road conditions, with and without braking input, and with and without steering input. The results show that the AFS system performs kinematic steering assistance function and kinematic stabilisation function very well. Three controllers allowed the yaw rate to accurately follow a reference yaw rate, improving the lateral stability. The two IDC systems improved the lateral stability and vehicle control and were effective in reducing the sideslip angle.     

Comparing rear wheel steering and rear active differential approaches to vehicle yaw control

A comparison between two different approaches to vehicle stability control is carried out, employing a robust non-parametric technique in the controller design. In particular, an enhanced internal model control strategy, together with a feedforward action and a suitably generated reference map, is employed for the control of a vehicle equipped either with a rear wheel steering (RWS) system or with a rear active differential (RAD) device. The uncertainty arising from the wide range of operating conditions is described by an additive model set employed in the controller design. Extensive steady state and transient tests simulated with an accurate 14 degrees of freedom nonlinear model of the considered vehicle show that both systems are able to improve handling and safety in normal driving conditions. RAD devices can make the vehicle reach higher lateral acceleration values but they achieve only slight stability improvements against oversteer. On the other hand, 4WS systems can greatly improve both vehicle safety and manoeuvrability in all driving situations, making this device an interesting and powerful stability system.     

Unified decision-making and control for highway collision avoidance using active front steer and individual wheel torque control

ABSTRACT

Collision avoidance is a crucial function for all ground vehicles, and using integrated chassis systems to support the driver presents a growing opportunity in active safety. With actuators such as in-wheel electric motors, active front steer and individual wheel brake control, there is an opportunity to develop integrated chassis systems that fully support the driver in safety critical situations. Here we consider the scenario of an impending frontal collision with a stationary or slower moving vehicle in the same driving lane. Traditionally, researchers have approached the required collision avoidance manoeuver as a hierarchical scheme, which separates the decision-making, path planning and path tracking. In this context, a key decision is whether to perform straight-line braking, or steer to change lanes, or indeed perform combined braking and steering. This paper approaches the collision avoidance directly from the perspective of constrained dynamic optimisation, using a single optimisation procedure to cover these aspects within a single online optimisation scheme of model predictive control (MPC). While the new approach is demonstrated in the context of a fully autonomous safety system, it is expected that the same approach can incorporate driver inputs as additional constraints, yielding a flexible and coherent driver assistance system.     

Coordinated control strategies for active steering,differential braking and active suspension for vehicle stability,handling and safety improvement

ABSTRACT

In this paper, a coordinated control strategy is proposed to provide an effective improvement in handling stability of the vehicle, safety, and comfortable ride for passengers. This control strategy is based on the coordination among active steering, differential braking, and active suspension systems. Two families of controllers are used for this purpose, which are the high order sliding mode and the backstepping controllers. The control strategy was tested on a full nonlinear vehicle model in the environment of MATLAB/Simulink. Rollover avoidance and yaw stability control constraints have been considered. The control system mainly focuses on yaw stability control. When rollover risk is detected, the proposed strategy controls the roll dynamics to decrease rollover propensity. Simulation results for two different critical driving scenarios, the first one is a double lane change and the other one is a J-turn manoeuvre, show the effectiveness of the coordination strategy in stabilising the vehicle, enhancing handling and reducing rollover propensity.     

Computation of surface temperatures and energy dissipation in dry friction clutches for varying torque with time

This paper describes an investigation of the energy dissipated and the surface temperature at any instant of dry friction clutch assuming torque being a function of time during the slipping. The equations of the thermal loads, total energy dissipated and relative velocity between contact surfaces are presented. Two-dimensional axisymmetric heat conduction problem of dry friction clutch is modeled mathematically and solved numerically using the finite element method to determine the temperature distribution during a single engagement assuming uniform wear between the contact surfaces. The comparison is made between temperature field assuming the torque varying with time and when it’s constant with time. Moreover, the effects of slipping time and dimensionless thickness of the pressure plate λ are to be investigated as well.     

客车空挡滑行不可取

所谓空挡滑行,是指车辆在较高的行驶速度下或在下坡行驶中,驾驶员将变速器推入空挡,依靠车辆的惯性滑行前进.     

Method for obtaining the wheel–rail contact location and its application to the normal problem calculation through ‘CONTACT’

This work presents a robust methodology for calculating inter-penetration areas between railway wheel and rail surfaces, the profiles of which are defined by a series of points. The method allows general three-dimensional displacements of the wheelset to be considered, and its characteristics make it especially suitable for dynamic simulations where the wheel–rail contact is assumed to be flexible. The technique is based on the discretisation of the geometries of the surfaces in contact, considering the wheel as a set of truncated cones and the rail as points. By means of this approach, it is possible to reduce the problem to the calculation of the intersections between cones and lines, the solution for which has a closed-form expression. The method has been used in conjunction with the CONTACT algorithm in order to solve the static normal contact problem when the lateral displacement of the wheelset, its yaw angle and the vertical force applied in the wheelset centroid are prescribed. The results consist of smooth functions when the dependent coordinates are represented as a function of the independent ones, lacking the jump discontinuities that are present when a rigid contact model is adopted. Example results are shown and assessed for the normal contact problem for different lateral and yaw positions of the wheelset on the track.