Active Suspension Control; Performance Comparisons Using Control Laws Applied to a Full Vehicle Model

Based on a mathematical model of an actively suspended vehicle, the effects of the following issues in deriving the control laws are studied:

(a)representation of the ground surface as integrated or filtered white noise.

(b)cross-correlation between left and right track inputs.

(c)wheelbase time delay between front and rear inputs.

The third of these issues is shown to be by far the most important. Considerable improvements at the rear suspension can be obtained if the control law includes the information that the rear input is simply a delayed version of the front input. Effectively this provides feedforward terms in the control law for the rear actuator. For the full state feedback case, these improvements are indicated by reductions in the rear body acceleration and rear dynamic tyre load of around 20% and 40% respectively with no increase in suspension working space.     

Ride Vibration Measurements of Agricultural Tractor and Trailer Combinations

Tractor ride vibration levels have been measured when operating with and without a two wheel (2W) unbalanced and a four wheel (4W) balanced trailer. Measurements were made in the vertical, pitch, longitudinal and roll directions with the trailers unladen and laden over four typical farm surfaces

The results showed that tractor ride vibration levels were usually increased in all directions-particularly the longitudinal direction- when operating with the laden trailers. But for the unladen trailers, they were increased only in the longitudinal direction. Predominant tractor frequencies tended to be lower with the trailers attached, and coupling between the tractor longitudinal, vertical, roll and pitch co-ordinates was generally increased

Comparisons of the results with the trends predicted by a simplified theoretical model of a tractor and 2W trailer, suggested that the model should be extended to include, (a) the roll direction, (b) more realistic ground inputs, and (c) a 4W trailer     

The Steering Characteristics of Multiple Axle Bogie Systems

Legislation limits the load that may be transferred to the roadway by the axies of a commercial vehicle and this has resulted in the development of multi axle bogies for both the tractor and trailer units of articulated vehicles and at the rear of rigid vehicles, some of these bogies contain self steering or articulation steered axles

Experience shows that the tyre wear characteristics of multi axle bogies may be unsatisfactory. The paper analyses the role of such bogies in the context of vehicle handling and shows how the lateral tyre forces vary between the axles. An hypotheses relating the forces in a steady state turn to wear is given. The analysis may also be applied to the general case of vehicle handling.     

Additional 4WS and Driver Interaction

This investigation is based on a complex 4-wheel vehicle model of a passenger car that includes steering system and drive train. The tyre properties are described for all possible combined longitudinal and lateral slip values and for arbitrary friction conditions. The active part is an additional steering system of all 4 wheels, additionally to the driver's steering wheel angle input. Three control levels are used for the driver model that thereby can follow a given trajectory or avoid an obstacle.

The feedback control of the additional 4 wheel steering is based on an observer which can also have adaptive characteristics. Moreover a virtual vehicle model in a feedforward scheme can provide desired steering characteristics.

To get information for critical situations a cornering manoeuvre with sudden u-split conditions is simulated. Further a similar manoeuvre is used to evaluate the reentry in a high friction area from low friction conditions. And finally the performance of the controller is shown in a severe lane change manoeuvre.     

A Theoretical Analysis of the Ride Vibration of Agricultural Tractor and Trailer Combinations

A six degree of freedom model of an agricultural tractor and trailer combination has been developed. Results from eigenvalue and frequency response calculations indicated that tractor operator vibration levels will be higher when operating with a trailer than for the tractor alone, due mainly to increased tractor pitch motion.

Although minor improvements could be made to present tractor and trailer combinations by moving the hitch forward of the tractor rear axle or providing some damping at a sprung hitch, the scope for a significant improvement in ride lies in changing the configuration. If higher speed specialised transport vehicles prove economical for agriculture, there are some advantages in ride vibration to be gained by changing the layout of the tractor and trailer combination to resemble an off-road version of a commercial articulated lorry.     

Control Algorithms for Active Cab Suspensions on Agricultural Tractors

This paper describes active agricultural tractor cab suspensions based on optimal control theory. Control algorithms based on time invariant state feedback and on adaptive control are developed and studied. The influence of different observers and measurement noise levels on the vibration damping capacity are studied as well as the power consumption for the suspensions.

The principle for the adaptive algorithm is based on the parameters in the penalty matrices being varied so that the resulting controller always strives to make optimum use of available travel space. The feedback and observer gains are also changed depending on the characteristics of the vehicle's frame movements.

The results show that it is possible to design an effective active suspension, but that the choice of feedback gains must be dependent on the surface characteristics to reach satisfactory vibration damping performance.     

The Influence of Structural Flexibilities on the Straight-running Stability of Motorcycles

A new tyre model for studies of motorcycle lateral dynamics, and three new motorcycle models, each incorporating a different form of structural compliance, are developed. The tyre model is based on “taut string” ideas, and includes consideration of tread width and longitudinal tread rubber distortion and tread mass effects, and normal load variation. Parameter values appropriate to a typical motorcycle tyre are employed. The motorcycle models are for small lateral perturbations from straight running at constant speed, and include (a) lateral compliance of the front wheel in the front forks, (b) torsional compliance of the front forks, and (c) torsional compliance in the rear frame at the steering head about an axis perpendicular to the steering axis.

Results in the form of eigenvalues, indicating modal damping properties and natural frequencies are presented for each model. The properties of four large production machines for a range of forward speeds, and the practicable range of stiffnesses are calculated, and the implications are discussed.

It is concluded that typical levels of structural compliance in models (a) and (c) contribute significantly to the steering behaviour properties of large motorcycles, and their observed behaviour can be understood better in terms of the new results than of those existing previously. Some conclusions relating to optimal structural stiffness properties are also drawn.     

Dynamic Behaviour of a Mobile Robot Vehicle with a Two Caster and Two Driving Wheel Configuration

The actual trajectory covered by a mobile robot in motion differs from the trajectory planned on the basis of the kinematic characteristics of its directional control system. This difference is essentially related to the behaviour of wheel-road contact, the influence of dynamic loads and the presence of caster wheels.

This paper presents a mathematical model (“ DDPP) which simulates the motion of a generic mobile robot vehicle with a propulsion and directional control system based on two independent driving wheels and two caster wheels.

The differential equations of motion have been obtained by applying modified equations of Lagrange.

The role played by the dynamic loads, the wheel-road contact features and the caster wheels is discussed hereof.     

Random Vehicle Vibrations as Effected by Dry Friction in Wheel Suspensions

The changes of vibration comfort and stability of vehicles as effected by the value of frictional force generated in laminated springs are discussed and the probability of departure of the tyres from the ground is described.

A partly automated analogue computer simulation being equivalent to a great number of highway experiments was applied in the study.

The computer model was excited by several stochastic roadprofile - analogue signals generated by filters from the wide-band random signal of a digital noise generator.     

Very-High-Speed Tests on the French Railway Track

The very-high-speed tests carried out by SNCF between the end of 1989 and May 1990, are an extension of the investigations which have been made for many years in order to acquire the control of high speeds. The high-speed run which ended the tests is well known [1], [2],[3].

In order to place the final test campaign in its context, we can recall progression made during the last decade.

In February 1981, the maximal speed of 380 km/h was reached with a TGV-PSE¹ train set, having the same configuration as the series, but only seven trailers instead of eight.

During the following years, until 1986, the pneumatic suspension and the new Y 231 carrying bogies designed for TGV-ATL train sets were developed, with numerous test runnings in the speed range from 300 to 350 km/h, in order to obtain certitudes as regards the stability of the bogies and the appropriate choice of anti-hunting devices for commercial speeds of 270 km/h (LGV-PSE) or 300 km/h (LGV-ATL).

These tests allowed the definition of the TGV equipment design principles, which are applied today as regards the critical speed of the bogies.

Between 1985 and 1988, the development of the prototype train set equiped with self-controlled synchronous motors (March 1988) led once more to numerous runnings at high speed, in December 1988 with the so-called “operation TGV 88”. During this operation, the speed range from 350 to 400 km/h was investigated (maximal speed 408,4 km/h on December 12th 1988).

Apart from the capability of the synchronous traction equipment to develop the required power and the performance consisting in the realization of such tests on a line kept in operation (LGV-PSE), the teachings gathered together during this test campaign were decisive for the pursuit of the operation.

On this occasion, we discovered that:

-with the single-phase GPU pantograph mounted on this train set, we could get the current collection under control without difficulties inside the studied speed range,

-the bogies presented a stability margin distinctly higher than that which had been estimated, according to the results of former experiences.

Consequently, the test campaign of the TGV 117 could be engaged with a great confidence in the capabilities of the TGV equipment to achieve markedly higher speeds with full safety. The preparation of this test campaign had begun in 1986 and was conducted in a parallel direction to the above mentioned experimentation.

The campaign was preceded by a preliminary test campaign with the train set TGV-ATL n° 308, with a reduced train composition, including eight trailers. The goal was the validation, until 390 km/ h, of the test field consisting in the TGV-ATL Aquitaine branch, as well for the track as for the overhead contact line, the achievement of which was just ended.

The operation TGV 117 was then carried out in two phases:

-in December 1989 the train set TGV-ATL 325 with a reduced train composition consisting in four trailers between two motor cars reached the maximal speed of 482,4 km/h on December 5th,

-in May 1990 the same train set, but with only three trailers, improved the performance unto the final record: the speed of 515,3 km/h was reached on May 18th.     

Estimation of the tyre–road maximum friction coefficient and slip slope based on a novel tyre model

In this article, a new approach to estimate the vehicle tyre forces, tyre–road maximum friction coefficient, and slip slope is presented. Contrary to the majority of the previous work on this subject, a new tyre model for the estimation of the tyre–road interface characterisation is proposed. First, the tyre model is built and compared with those of Pacejka, Dugoff, and one other tyre model. Then, based on a vehicle model that uses four degrees of freedom, an extended Kalman filter (EKF) method is designed to estimate the vehicle motion and tyre forces. The shortcomings of force estimation are discussed in this article. Based on the proposed tyre model and the improved force measurements, another EKF is implemented to estimate the tyre model parameters, including the maximum friction coefficient, slip slope, etc. The tyre forces are accurately obtained simultaneously. Finally, very promising results have been achieved for pure acceleration/braking for varying road conditions, both in pure steering and combined manoeuvre simulations.     

Vergleich einiger Rechen- und Messergebnisse zum Fahrverhalten von Sattelzügen

In this paper some results of theoretical and experimental investigations on the dynamic directional properties of heavy tractor-semitrailer vehicles are presented.

A nonlinear digital computer model was developed on which the theoretical system analysis is based. This model takes account of the nonUnear tire properties and the friction couple of the fifth wheel. A combination of numerical computation methods (Runge-Kutta and Newton-Raphson techniques) is used for the digital computer simulation.

Full scale road tests with articulated vehicles of 38 ton total weight were conducted for experimental validation of the used theoretical model. As input signals to the vehicle, predetermined steering wheel angle functions were used. The system output signals corresponding to these input functions were measured and stored.

A comparison of the obtained theoretical and experimental results shows a very good qualitative agreement and hence leads to the conclusion that the developed theoretical model can give consistent estimates of the basic dynamic vehicle properties.     

Schwingungsuntersuchungen an einer Pkw-Karosserie

(Title: Investigations into the vibrations of an automobile body)

The numerical treatment of the lower elastic vibrations of a motorcar body is presented. The displacement method has been found to be an effective technique for this calculation. When idealising the structure it is tried to show the lower boundary for the subdivision of the structure, with which satisfying results can be obtained.

The presented results show, that the calculation of the vibration characteristics of a car body is possible with relatively simple model structures. But it must be pointed out that the model structure has to be constructed considering requirements made upon the results. For the calculation of the four lower vibration modes the car body is idealised with beam and triangular elements. By this method the stiffness and mass matrices arc derived. The distributed mass is simply condensed to mass points in the nodes of the structure. Together with the stiffness matrix the mass matrix is reduced to a practical size for the final computation of the eigenvalues and cigenmodes.     

Optimization for Vehicle Suspension II: Frequency Domain

The objective of this study is optimizing the components design of a vehicle suspension system under excitation due to road roughness. The vehicle is modelled as a dynamic system made of masses interconnected by, linear, springs and dampers. The optimizing code provides values corresponding to the caracteristics of masses, dampers and springs which, within a range, minimize the objective function for a defined excitation. This objective function auantifies the vehicle comfort level.

The optimization method used is the sequential linear programming by iteratively applying the Simplex algorithm. The model response is obtained in frequency domain and the vehicle excitation can be either random or deterministic.

The exact nature of the optimization problem, objective function and restrictions, depend on the type of excitation considered.

In succeeding paragraphs, the problem formulation together with a comparison with other authors is presented.     

Off-Road Vehicle Dynamics

Recent developments in off-road vehicle dynamics are reviewed. Progress on this topic and the application of new techniques to the particular problemsassociated with off-road operation tend to lag behind practices established for road vehicles.

The factor which limits further progress is the lack ofappropriate off-road tyre data, in particular, on vibrational and lateral force generation characteristics. Also, a long term study should be aimed at understanding the dynamic behaviour of tyres on yielding surfaces.     

Simulation and Visualisation of the Dynamic Behaviour of an Overhead Power System with Contact Breaking

For high speed rail traffic it is necessary to design overhead power systems which minimize the contact loss between pantograph head and contact wire. To predict how different design solutions will behave it is favourable to model and simulate the dynamic behaviour. In this paper a model of an overhead power system is specified and used in simulation. The model is suitable for simulation with contact loss since it includes specifications of impact conditions between pantograph head and contact wire. Two sets of equations of motion are specified, one for the contact case and one for the non-contact case. The model also includes lateral movement of the wire due to the zigzag span and friction between the pantograph head and the contact wire. It is shown how to make animations of the system behaviour using a MCAE-system. The animations are made using a geometrical model of the system together with results from numerical simulations.

Through the examples provided, use of the mathematical model and the geometrical model is presented. The response is visualised as time histories and phase plane diagrams of different coordinates and as animations of the total system response. The different types of visualisations make an excellent combination when studying the system behaviour of different design solutions.

In one example, simulation using the linearised set of equations gives the same results as simulation using the set of fully nonlinear equations, due to periodic response and the simple alternation of contact conditions. It is shown that the situation when any of the parameters vary suddenly is possible to simulate using the fully nonlinear equations of motion.     

A Modular Computer Model for the Design of Vehicle Dynamics Control Systems1

This paper describes a multiport approach to computer-aided modeling of vehicle dynamics. The modeling approach produces models that are suitable for the interactive design and evaluation of complex control strategies. The vehicle model which can be used for ride and handling analysis, is built from modular components. The components are programmed using the syntax of the computer aided control system design (CACSD) program EASYS. Seven modeling components are used to create a three-dimensional vehicle dvnamics model. The model is flexible enoug-h to simulate any suspension design with revolute joints.

Each component of the model consists of a FORTRAN subroutine and a main calling module called a macro. To simplify the process of model building, the modeling components in the car model are designed to represent physical elements, such as the spring, damper, link or tire. To create a model, the components, which are represented by blocks, are interconnected through points, located on the blocks, called pons. These ports have been designed to simulate the location of the connection points between the physical elements, as observed in real systems. The construction of multibody models within a CACSD program offers the flexibility of simultaneous interactive simulation of the three-dimensional dvnamics and evaluation of the desien of the controls.

Although modeling of multibody systems using FORTRAN components has been pioneered by Chace, Haug and Orlandea; and bond graph modeling of multibody systems has been investigated by Bos, this approach is novel because:-

The model is included in the control system design program (EASYS). This arrangement allows the designer to exploit the advanced control design tools available in the program. Furthermore, this approach significantly reduces the computation time required for running the model after parameters modification.

The model is built from components that are interconnected by ports which represent the actual physical location of the connection points between the elements. The multiport approach simplifies the model building process for multibody systems. This simplification is achieved by reducing the model of a multibody system to a block diagram form.     

Front-Rear Interaction of a Pitch-Plane Truck Model

Results from a previously reported experimental study on heavy articulated vehicles show that the choice of tractor unit strongly affects the dynamic tyre forces generated by the trailer axles, but the choice of trailer unit does not strongly affect the tyre forces generated by the tractor axles. These results have implications for assessing the road-friendliness of tractor and trailer units. The objectives of the work described in this paper are to understand the dynamic interaction between the tractor and trailer unit, and to identify the conditions for which strong interaction exists. A mathematical model with two degrees of freedom is used to simulate the pitch-plane dynamics of an articulated vehicle. Three idealized vehicles are investigated and three conditions for strong dynamic interaction are identified. It is thought that these conditions are likely to exist in a large proportion of heavy trucks.     

Steering and Dynamic Stability of Railway Vehicles

For railway vehicles having coned wheels mounted on solid axles there is a conflict between dynamic stability and steering ability

It is shown that the stiffness and kinematic properties of all possible interwheelset connections are characterised by two properties describing the distortional characteristics of the vehicle in plan. Within this framework, the various possibilities for steered wheelsets are considered, and several past and current proposals are reviewed. Using the linear approach to dynamic stabibty and curve negotation the performance of existing and newly proposed configurations is discussed

For any symmetric, two-axle vehicle it is shown that for perfect steering on a curve there should be zero bending stiffness between the wheelsets. It is further shown that if the bending stiffness is zero, the vehicle lacks dynamic stability as the critical speed of instability, is zero. In this case, the vehicle undergoes a steering oscillation which occurs at the kinematic frequency of a single wheelset and which is a motion in which pure rolling occurs

Similar results are obtained with vehicles with three or more axles if adjacent axles are connected by shear structures. However, it is shown that it is possible to satisfy both the requirements of perfect steering and a non-zero critical speed if the vehicle has zero bending stiffness and if, in addition to adjacent wheelsets being connected in shear, at least one pair of non-adjacent axles are connected by a shear structure.