自动变速器行星齿轮系统传动原理

在定轴轮系中，齿轮副啮合传动时其旋转轴心线是固定不动的，现在假设其中一个齿轮及其轴心能够绕着另一个齿轮的轴心线旋转且相互啮合传动，这种轮系就称作周转轮系。在行星轮系中，行星齿轮既可以自转，也可以公转(即行星齿轮的自转轴绕着轮系的公转轴旋转)，因此行星轮系是一种周转轮     

齿轮传动系统建模与典型界面传递特性研究

随着车辆齿轮传动系统向着高速、重载和大功率的方向发展，结构日趋复杂，运行工况多变，极易发生零部件损伤故障，影响系统运行可靠性。建立准确的齿轮传动系统模型，研究系统典型界面传递特性变化规律，是系统故障检测和定位的关键技术基础。本文综合考虑齿轮时变啮合刚度、啮合阻尼、齿侧间隙及轴承支承刚度等关键影响因素，建立定轴齿轮传动系统非线性动力学模型，结合振动特性试验测试，有效验证齿轮传动动力学建模的准确性；然后针对齿轮啮合界面和轴承界面，构建典型界面力模型，以振动信号传递的衰减系数量化表征传递特性，开展典型界面振动传递的仿真和试验研究，揭示振动信号在齿轮传动系统传递的本质规律，为车辆齿轮传动系统故障检测中传感器测点布置提供有力的理论和技术支撑。     

高速重载行星齿轮机构参数的选择

提出啮合刚度变化行星齿轮机构齿轮参数的设计方法。并通过综合啮合刚度论述了这种设计方法能有效地减小高速重载中振动与行星轮间载载荷分配不均。     

MASTA的微型车变速哭齿轮啮合

齿轮作为手动变速器的主要传动部件,其啮合情况对整个变速器的性能好坏有着至关重要的影响。文章采用MASTA软件实现了对某微型车变速器的齿轮啮合分析,并建立了变速器的仿真模型,模拟其实际负载状况完成变速器的齿轮传动过程分析;同时利用软件的齿轮微观修形模块,优化齿面啮合的接触斑点,减小传递误差,达到了改善齿面接触状况的目的。表明运用专业软件进行建模与仿真分析,可有效减少试验费用,缩短研发周期,为今后新变速器齿轮的开发与应用提供了较好的指导作用。     

2K-H型行星差动轮系动力建模与仿真研究

<正>2K-H型差动轮系是周转轮系的最基本形式,广泛应用于差速器、变速器等传动机构中。差动轮系主要由齿圈、太阳轮、行星轮、行星架构成,自由度为2。文章以曼P32型分动器用2K-H差动轮系为研究对象,基于solidworks建立其动力学模型并进行仿真分析(暂不考虑各齿轮啮合的随机变量因素),重点讨论差动轮系的动力学特性。为了突出各零部件间的配合运动关系,拟采用简化模型(加大输入输出端轴径尺寸,只保留单个行星轮,如图1所示)进行分析比对。其中,内齿圈齿     

混合动力轿车传动系的扭转振动与噪声分析

针对某深度混合动力轿车的传动系振动与噪声问题,对传动系统进行了扭转振动分析和噪声测试,识别出了噪声源。在考虑啮合刚度的齿轮副等效轴系模型基础上,建立了复合行星轮系和整车传动系统的扭转振动力学模型。对传动系的固有频率和模态振型进行了研究,并与噪声测试结果进行了对比。结果表明,齿轮副啮合是该传动系的主要噪声源,而扭转振动是引起传动系噪声的重要原因。     

奔驰722.9自动变速器 机械传动与油路分析（一）

本期分析奔驰722.9自动变速器1挡机械传动与油路工作流程。先看图中的机械传动示意图,前排的行星齿轮机构是由两个排单级行星齿轮系,通过加长后排行星齿轮来代替前排的太阳轮,从而组合成为双排单级行星齿轮系,共用一个行星架作为输出动力,该机构就可以形成两条不同减速比的传动路线和一条直接传动路线。     

美国福勒变速箱齿轮各啮合点计算

本文重点介绍了美国伊顿公司福勒变速箱在齿形设计中齿轮传动的各啮合点的计算方式及过程。有助于我们在工作中借鉴参考提高设计水平。     

自动变速器行星齿轮系统传动原理

如图8所示，因内齿圈齿数少于行星架齿数，从而实现超速传动方案，且二者同向旋转。解释：当行星架顺时针旋转，由于太阳轮已被制动，行星架必然带着行星齿轮沿着太阳轮上的啮合面轨道向“前走”，其结果便是行星齿轮在作顺时针自转的同时推动内齿圈，使其作顺时针旋转(外、内齿轮相啮合)。     

奔驰722．9自动变速器机械传动与油路分析（二）

本期分析奔驰722．9自动变速器2挡机械传动与油路工作流程,如图3、图4所示,先看图中的机械传动示意图,得知：前排的行星齿轮机构是由两排单级行星齿轮系,通过加长后排行星齿轮来代替前排的太阳轮,从而组合成为两排单级行星齿轮系,共用一个行星架作为输出动力,该机构就可以形成两条减速比不同的传动路线和一条直接传动路线。     

Design and power flow analysis for multi-speed automatic transmission with hybrid gear trains

A design approach for multi-speed automatic transmission with hybrid gear trains is proposed. The approach can be used to design automatic transmissions composed of planetary gear trains, fixed-axis gear trains or hybrid gear trains and the shifts follow the “one controlled part changing rule”. This approach consists of four parts: determining graphical configuration of the system using hypergraphs, analyzing power flow formulation, obtaining shifts configurations by shift searching algorithm, and determining physical configuration. A nine forward speed automatic transmission is analyzed to highlight the capacities of the proposed approach. The results have shown that the suggested approach is much clearer and less time consuming than the methods currently used.     

基于Pro/E和ANSYS的行星齿轮机构接触仿真分析

以齿轮轮廓线渐开线方程式为基础,根据重型载货汽车轮边减速器的行星齿轮结构以及受载特点,通过Pro/E的参数化建模,建立了行星齿轮结构的三维模型,再导入ANSYS中进一步探讨了齿轮接触中的齿轮应力.为该类行星齿轮结构的设计和分析提供了理论依据.     

Dynamic modeling of the electro-mechanical configuration of the Toyota Hybrid System series/parallel power train

The hybridization of the conventional thermal vehicles nowadays constitutes a paramount importance for car manufacturers, facing the challenge of minimizing the consumption of the road transport. Although hybrid power train technologies did not converge towards a single solution, series/parallel power trains with power-split electromechanical transmissions prove to be the most promising hybrid technology. In fact, these power trains show maximum power train overall efficiency and maximum fuel reduction in almost all driving conditions compared to the conventional and other hybrid power trains. This paper addresses the model and design of the electro-mechanical configuration of one of the most effective HEV power trains: case study of the 2nd generation Prius. It presents the simulation work of the overall operation of the Toyota Hybrid System (THS-II) of the Prius, and explores not only its power-split eCVT innovative transmission system but also its overall supervision controller for energy management. The kinematic and dynamic behaviors of the THS-II power train are explained based on the power-split aspect of its transmission through a planetary gear train. Then, the possible regular driving functionalities that result from its eCVT operation and the energy flow within its power train are outlined. A feed-forward dynamic model of the studied power train is next proposed, supervised by a rule-based engineering intuition controller. The energy consumption of the THS-II proposed model has been validated by comparing simulation results to published results on European, American and Japanese regulatory driving cycles.     

Dynamics Analysis of Torsional Vibration Induced by Clutch and Gear Set in Automatic Transmission

The torsional vibration generated during clutch engagement directly affects the shifting quality of automatic transmissions, where the noise source stems from both the clutch and the gear set. To predict the dynamical response and driveline oscillation, a comprehensive mathematical model of the vehicle powertrain equipped with automatic transmission is developed with consideration of nonlinearities in the clutch and the planetary gear set. For the clutch, the dynamics of stickslip is described for the transition between the slipping to locked states. The gear backlash model is used to analyze the rattle noise of the planetary gear set. Based on extensive powertrain simulations for the clutch engagement process, the magnitude of vibration propagation in the driveline are predicted to identify the primary factors of noise generation.     

基于行星轮的8速自动变速器传动比计算

基于行星齿轮运动分析,本质反映了共用行星轮组合式行星齿轮变速机构的传动特性,并对某8速自动变速器的传动原理进行分析,提供了各挡传动比的计算方法。基于行星轮的分析方法,为研究复杂行星齿轮机构传动问题和设计汽车自动变速器提供了具体的解决途径。     

Study on the performance of active front steering system

The performance of a steering system equipped with active front steering (AFS) device is investigated with the consideration of AFS intervention and a proposed dynamic model. Firstly, the kinematics and dynamics of AFS are illustrated based on the mechanism of AFS with planetary gear set and a detailed dynamic model. Furthermore, a basic control on the voltage of DC motor at AFS actuator is proposed. It is realized by a proportional controller that the input is the difference of desired steering ratio and a conventional gear ratio. Finally, two numerical simulations are carried out. One is on-center handling test to demonstrate the basic characteristics of AFS. The other simulation is to demonstrate the effects of vehicle speed, frequency of steering input and AFS intervention on steering system performance. It is shown that the proposed AFS dynamic model is capable to simulate dynamic performance of AFS. The effect of AFS intervention on turning efforts at hand steering wheel is inevitable and the turning comfort is deteriorated to some extent.     

混联混合动力车辆功率分流耦合机构特性分析

分析了功率分流耦合机构的转速与转矩关系,在此基础上推导了功率分流比例与传动比和行星排特性参数的关系,研究了不同功率电机所能实现的传动比变化范围,和耦合装置效率随传动比变化的规律.最后分析了带功率分流耦合机构的车辆在起步、匀速行驶和加速等工况下的驱动特性,为功率分流混合动力车辆关键部件的参数匹配和整车控制策略的制定提供了参考.     

行星变速器杠杆分析法

杠杆法使得对行星机构的分析变得简单直观,该方法还可用于行星变速器传动方案可能性的分析.文章对行星机构与等效杠杆之间的关系进行了分析,得出行星机构可以用等效杠杆进行分析的结论,推导出了用等效杠杆法分析行星变速器时各档位传动比的计算公式.     

行星变速器杠杆分析法

杠杆法使得对行星机构的分析变得简单直观,该方法还可用于行星变速器传动方案可能性的分析。文章对行星机构与等效杠杆之间的关系进行了分析,得出行星机构可以用等效杠杆进行分析的结论,推导出了用等效杠杆法分析行星变速器时各档位传动比的计算公式。     

Non-linear dynamic simulation of gear response under the idling condition

A dynamic lumped-parameter gear model incorporating the effects of a time-varying and asymmetric mesh stiffness and a backlash nonlinearity is formulated to analyze the spur gear rattle response under the idling condition. The proposed theory assumes a rectangular time-varying mesh stiffness function. The phase shift between the mesh stiffness for forward and backward contacts is examined. Numerical studies are employed to examine the effects of engine torque fluctuations and tooth surface friction on the gear rattle response and the corresponding tooth impact behavior. Comparisons between the results from the time-invariant mesh stiffness model and the proposed time-varying mesh stiffness model reveal differences in the gear responses, especially when the mean rotational speed of the fluctuating gear pair is non-zero. The analysis reveals significant effects on the high frequency response components. However, the idling gear dynamics are relatively insensitive to tooth surface friction.