Sideslip estimation for articulated heavy vehicles at the limits of adhesion*

Various active safety systems proposed for articulated heavy goods vehicles (HGVs) require an accurate estimate of vehicle sideslip angle. However in contrast to passenger cars, there has been minimal published research on sideslip estimation for articulated HGVs. State-of-the-art observers, which rely on linear vehicle models, perform poorly when manoeuvring near the limits of tyre adhesion. This paper investigates three nonlinear Kalman filters (KFs) for estimating the tractor sideslip angle of a tractor–semitrailer. These are compared to the current state-of-the-art, through computer simulations and vehicle test data. An unscented KF using a 5 degrees-of-freedom single-track vehicle model with linear adaptive tyres is found to substantially outperform the state-of-the-art linear KF across a range of test manoeuvres on different surfaces, both at constant speed and during emergency braking. Robustness of the observer to parameter uncertainty is also demonstrated.     

车辆系统垂向与横向耦合的侧倾状态估计

为有效解决复杂行驶工况下车辆耦合侧倾运动状态无法精确获取,进而对车辆系统操纵稳定性与乘坐舒适性兼顾优化无法提供准确输入的难题,本文中设计了基于车辆垂向与横向耦合动力学的双非线性状态观测器算法,以实现复杂行驶工况下车辆耦合侧倾运动状态的实时准确估计。首先,建立了路面激励模型与整车系统垂向与横向耦合动力学模型;接着,利用无迹卡尔曼滤波方法(UKF)与非线性模糊观测(T-S)理论,设计了非线性状态观测算法,以在不同路面激励工况下对车辆系统簧载质量与侧倾状态进行联合估计;最后,运用CarSim■动力学软件,对比分析了在标准A级与C级路面上进行J-turn试验工况下,采用联合状态观测器(UKF&T-S)实时估计车辆侧倾角与侧倾率的观测精度。结果表明,本文所设计的UKF&T-S观测器可有效估计车辆侧倾状态,且与CarSim■仿真数据相比识别状态标准偏差不超过10%。     

Fidelity of using scaled vehicles for chassis dynamic studies

There are many situations where physical testing of a vehicle or vehicle controller is necessary, yet use of a full-size vehicle is not practical. Some situations include implementation testing of novel actuation strategies, analysing the behaviour of chassis feedback control under system faults, or near-unstable situations such as limit handling under driver-assist feedback control. Historically, many have advocated the use of scale vehicles as surrogates for larger vehicles. This article presents analysis and experimental testing that examines the fidelity of using scaled vehicles for vehicle chassis dynamics and control studies. In support of this effort, this work introduces an experimental system called the Pennsylvania State University Rolling Roadway Simulator (the PURRS). In the PURRS, a custom-built scale-sized vehicle is freely driven on a moving roadway surface. While others have used scale-vehicle rolling roadway simulators in the past, this work is the first to attempt to directly match the planar dynamic performance of the scale-sized vehicle to a specific full-sized vehicle by careful design of the scale vehicle. This article explains details of this effort including vehicle dynamic modelling, detailed measurement of model parameters, conditions for dynamic similitude, validation of the resulting experimental vehicle in the time, frequency, and dimensionless domains. The results of the dynamic comparisons between scale- and full-sized vehicles clearly illustrate operational regimes where agreement is quite good, and other regimes where agreement is quite poor. Both are useful to understand the applicability of scale-vehicle results to full-size vehicle analysis.     

Development of a generalised equivalent estimation approach for multi-axle vehicle handling dynamics

This paper devotes analytical effort in developing the 2M equivalent approach to analyse both the effect of vehicle body roll and n-axle handling on vehicle dynamics. The 1M equivalent vehicle 2DOF equation including an equivalent roll effect was derived from the conventional two-axle 3DOF vehicle model. And the 1M equivalent dynamics concepts were calculated to evaluate the steady-state steering, frequency characteristics, and root locus of the two-axle vehicle with only the effect of body roll. This 1M equivalent approach is extended to a three-axle 3DOF model to derive similar 1M equivalent mathematical identities including an equivalent roll effect. The 1M equivalent wheelbases and stability factor with the effect of the third axle or body roll, and 2M equivalent wheelbase and stability factor including both the effect of body roll and the third-axle handling were derived to evaluate the steady-state steering, frequency characteristics, and root locus of the three-axle vehicle. By using the recursive method, the generalised 1M equivalent wheelbase and stability factor with the effect of n-axle handling and 2M equivalent generalised wheelbase and stability factor including both the effect of body roll and n-axle handling were derived to evaluate the steady-state steering, frequency characteristics, and root locus of the n-axle vehicle. The 2M equivalent approach and developed generalised mathematical handling concepts were validated to be useful and could serve as an important tool for estimating both the effect of vehicle body roll and n-axle handling on multi-axle vehicle dynamics.     

Unscented Kalman filter for vehicle state estimation

Vehicle dynamics control (VDC) systems require information about system variables, which cannot be directly measured, e.g. the wheel slip or the vehicle side-slip angle. This paper presents a new concept for the vehicle state estimation under the assumption that the vehicle is equipped with the standard VDC sensors. It is proposed to utilise an unscented Kalman filter for estimation purposes, since it is based on a numerically efficient nonlinear stochastic estimation technique. A planar two-track model is combined with the empiric Magic Formula in order to describe the vehicle and tyre behaviour. Moreover, an advanced vertical tyre load calculation method is developed that additionally considers the vertical tyre stiffness and increases the estimation accuracy. Experimental tests show good accuracy and robustness of the designed vehicle state estimation concept.     

Estimation of land vehicle roll and pitch angles

In this article, two kinematics-based observers are proposed to estimate the vehicle roll and pitch angles by using an inertial measurement unit. The observers are mathematically proven to be stable if the vehicle yaw rate is not zero. With a design variation of the observer gains, the estimated roll or pitch angle is shown to further asymptotically converge to the true value, eliminating possible errors caused by the biases of the acceleration signals. Simulation results show that accurate estimation of both pitch and roll angles can be achieved without the help of external sensors such as global positioning systems, either by using the accelerometer-based reference pitch or roll angle as the maneuver varies, or by using an observer with zero steady-state error property.     

Computational model of conventional engine mounts for commercial vehicles: validation and application

In this paper, a computational model of conventional engine mounts for commercial vehicles comprising elastic, viscous and friction functional components, which expresses the nonlinear behaviour of the dynamic stiffness and damping of mounts as functions of both frequency and amplitude of excitation, is developed. Optimisation approach is implemented to identify model parameters using measurement data. The developed model has been validated against measurement data for harmonic excitations with a frequency range of 5–100 Hz and an amplitude range of 0.025–2 mm employing three different engine mounts used in heavy trucks. The model shows good and admissible agreement with measurement data keeping the tolerance of estimation below 11%. Simulations of engine vibration dynamics are presented with both proposed model and commonly applied Kelvin–Voigt model of the mounts. The developed model can be used in complete vehicle advanced dynamic analyses and also in the design of semi-active and active engine mounting systems for commercial vehicles.     

基于LO-EKF算法的分布驱动电动汽车状态估计的研究

本文中对分布式驱动电动汽车的状态估计进行研究。首先利用龙伯格状态观测器实时观测对车辆的状态估计影响较大的路面坡度,接着,提出了采用扩展卡尔曼滤波算法,以车辆ESP传感器所获取的数据信息作为观测值,对分布式驱动电动汽车的动力学状态变量进行估计。最后进行Carsim和MATLAB联合仿真。结果表明,基于扩展卡尔曼滤波和龙伯格观测器的车辆状态估计算法能较好的估算出车辆的相关动力学状态值,算法可行,收敛速度较快。     

Literature review and fundamental approaches for vehicle and tire state estimation*

ABSTRACT

Most modern day automotive chassis control systems employ a feedback control structure. Therefore, real-time estimates of the vehicle dynamic states and tire-road contact parameters are invaluable for enhancing the performance of vehicle control systems, such as anti-lock brake system (ABS) and electronic stability program (ESP). Today's production vehicles are equipped with onboard sensors (e.g. a 3-axis accelerometer, 3-axis gyroscope, steering wheel angle sensor, and wheel speed sensors), which when used in conjunction with certain model-based or kinematics-based observers can be used to identify relevant tire and vehicle states for optimal control of comfort, stability and handling. Vehicle state estimation is becoming ever more relevant with the increased sophistication of chassis control systems. This paper presents a comprehensive overview of the state-of-the-art in the field of vehicle and tire state estimation. It is expected to serve as a resource for researchers interested in developing vehicle state estimation algorithms for usage in advanced vehicle control and safety systems.     

Fault classification method for the driving safety of electrified vehicles

A fault classification method is proposed which has been applied to an electric vehicle. Potential faults in the different subsystems that can affect the vehicle directional stability were collected in a failure mode and effect analysis. Similar driveline faults were grouped together if they resembled each other with respect to their influence on the vehicle dynamic behaviour. The faults were physically modelled in a simulation environment before they were induced in a detailed vehicle model under normal driving conditions. A special focus was placed on faults in the driveline of electric vehicles employing in-wheel motors of the permanent magnet type. Several failures caused by mechanical and other faults were analysed as well. The fault classification method consists of a controllability ranking developed according to the functional safety standard ISO 26262. The controllability of a fault was determined with three parameters covering the influence of the longitudinal, lateral and yaw motion of the vehicle. The simulation results were analysed and the faults were classified according to their controllability using the proposed method. It was shown that the controllability decreased specifically with increasing lateral acceleration and increasing speed. The results for the electric driveline faults show that this trend cannot be generalised for all the faults, as the controllability deteriorated for some faults during manoeuvres with low lateral acceleration and low speed. The proposed method is generic and can be applied to various other types of road vehicles and faults.     

A nonlinear model predictive control formulation for obstacle avoidance in high-speed autonomous ground vehicles in unstructured environments

This paper presents a nonlinear model predictive control (MPC) formulation for obstacle avoidance in high-speed, large-size autono-mous ground vehicles (AGVs) with high centre of gravity (CoG) that operate in unstructured environments, such as military vehicles. The term ‘unstructured’ in this context denotes that there are no lanes or traffic rules to follow. Existing MPC formulations for passenger vehicles in structured environments do not readily apply to this context. Thus, a new nonlinear MPC formulation is developed to navigate an AGV from its initial position to a target position at high-speed safely. First, a new cost function formulation is used that aims to find the shortest path to the target position, since no reference trajectory exists in unstructured environments. Second, a region partitioning approach is used in conjunction with a multi-phase optimal control formulation to accommodate the complicated forms the obstacle-free region can assume due to the presence of multiple obstacles in the prediction horizon in an unstructured environment. Third, the no-wheel-lift-off condition, which is the major dynamical safety concern for high-speed, high-CoG AGVs, is ensured by limiting the steering angle within a range obtained offline using a 14 degrees-of-freedom vehicle dynamics model. Thus, a safe, high-speed navigation is enabled in an unstructured environment. Simulations of an AGV approaching multiple obstacles are provided to demonstrate the effectiveness of the algorithm.     

A study on model fidelity for model predictive control-based obstacle avoidance in high-speed autonomous ground vehicles

This paper investigates the level of model fidelity needed in order for a model predictive control (MPC)-based obstacle avoidance algorithm to be able to safely and quickly avoid obstacles even when the vehicle is close to its dynamic limits. The context of this work is large autonomous ground vehicles that manoeuvre at high speed within unknown, unstructured, flat environments and have significant vehicle dynamics-related constraints. Five different representations of vehicle dynamics models are considered: four variations of the two degrees-of-freedom (DoF) representation as lower fidelity models and a fourteen DoF representation with combined-slip Magic Formula tyre model as a higher fidelity model. It is concluded that the two DoF representation that accounts for tyre nonlinearities and longitudinal load transfer is necessary for the MPC-based obstacle avoidance algorithm in order to operate the vehicle at its limits within an environment that includes large obstacles. For less challenging environments, however, the two DoF representation with linear tyre model and constant axle loads is sufficient.     

Design of safety-oriented control allocation strategies for overactuated electric vehicles

The new vehicle platforms for electric vehicles (EVs) that are becoming available are characterised by actuator redundancy, which makes it possible to jointly optimise different aspects of the vehicle motion. To do this, high-level control objectives are first specified and solved with appropriate control strategies. Then, the resulting virtual control action must be translated into actual actuator commands by a control allocation layer that takes care of computing the forces to be applied at the wheels. This step, in general, is quite demanding as far as computational complexity is considered. In this work, a safety-oriented approach to this problem is proposed. Specifically, a four-wheel steer EV with four in-wheel motors is considered, and the high-level motion controller is designed within a sliding mode framework with conditional integrators. For distributing the forces among the tyres, two control allocation approaches are investigated. The first, based on the extension of the cascading generalised inverse method, is computationally efficient but shows some limitations in dealing with unfeasible force values. To solve the problem, a second allocation algorithm is proposed, which relies on the linearisation of the tyre–road friction constraints. Extensive tests, carried out in the CarSim simulation environment, demonstrate the effectiveness of the proposed approach.     

Lateral load transfer and normal forces estimation for vehicle safety: experimental test

Knowledge of vehicle dynamics data is important for vehicle control systems that aim to enhance vehicle handling and passenger safety. This study introduces observers that estimate lateral load transfer and wheel–ground contact normal forces, commonly known as vertical forces. The proposed method is based on the dynamic response of a vehicle instrumented with cheap and currently available standard sensors. The estimation process is separated into three blocks: the first block serves to identify the vehicle’s mass, the second block contains a linear observer whose main role is to estimate the roll angle and the one-side lateral transfer load, while in the third block we compare linear and nonlinear models for the estimation of four wheel vertical forces. The different observers are based on a prediction/estimation filter. The performance of this concept is tested and compared with real experimental data acquired using the INRETS-MA (Institut National de Recherche sur les Transports et leur Sécurité – Département Mécanismes d’Accidents) Laboratory car. Experimental results demonstrate the ability of this approach to provide accurate estimation, thus showing its potential as a practical low-cost solution for calculating normal forces.     

Velocity and normal tyre force estimation for heavy trucks based on vehicle dynamic simulation considering the road slope angle

A precise estimation of vehicle velocities can be valuable for improving the performance of the vehicle dynamics control (VDC) system and this estimation relies heavily upon the accuracy of longitudinal and lateral tyre force calculation governed by the prediction of normal tyre forces. This paper presents a computational method based on the unscented Kalman filter (UKF) method to estimate both longitudinal and lateral velocities and develops a novel quasi-stationary method to predict normal tyre forces of heavy trucks on a sloping road. The vehicle dynamic model is constructed with a planar dynamic model combined with the Pacejka tyre model. The novel quasi-stationary method for predicting normal tyre forces is able to characterise the typical chassis configuration of the heavy trucks. The validation is conducted through comparing the predicted results with those simulated by the TruckSim and it has a good agreement between these results without compromising the convergence speed and stability.     

Dynamic modelling and experimental validation of three wheeled tilting vehicles

The present paper describes the study of the stability in the straight running of a three-wheeled tilting vehicle for urban and sub-urban mobility. The analysis was carried out by developing a multibody model in the Matlab/SimulinkSimMechanics environment. An Adams-Motorcycle model and an equivalent analytical model were developed for the cross-validation and for highlighting the similarities with the lateral dynamics of motorcycles. Field tests were carried out to validate the model and identify some critical parameters, such as the damping on the steering system. The stability analysis demonstrates that the lateral dynamic motions are characterised by vibration modes that are similar to that of a motorcycle. Additionally, it shows that the wobble mode is significantly affected by the castor trail, whereas it is only slightly affected by the dynamics of the front suspension. For the present case study, the frame compliance also has no influence on the weave and wobble.     

Design and hardware-in-loop implementation of collision avoidance algorithms for heavy commercial road vehicles

An important aspect from the perspective of operational safety of heavy road vehicles is the detection and avoidance of collisions, particularly at high speeds. The development of a collision avoidance system is the overall focus of the research presented in this paper. The collision avoidance algorithm was developed using a sliding mode controller (SMC) and compared to one developed using linear full state feedback in terms of performance and controller effort. Important dynamic characteristics such as load transfer during braking, tyre-road interaction, dynamic brake force distribution and pneumatic brake system response were considered. The effect of aerodynamic drag on the controller performance was also studied. The developed control algorithms have been implemented on a Hardware-in-Loop experimental set-up equipped with the vehicle dynamic simulation software, IPG/TruckMaker®. The evaluation has been performed for realistic traffic scenarios with different loading and road conditions. The Hardware-in-Loop experimental results showed that the SMC and full state feedback controller were able to prevent the collision. However, when the discrepancies in the form of parametric variations were included, the SMC provided better results in terms of reduced stopping distance and lower controller effort compared to the full state feedback controller.     

A design methodology for mechatronic vehicles: application of multidisciplinary optimization, multibody dynamics and genetic algorithms

A design methodology for mechatronic vehicles is presented. With multidisciplinary optimization (MDO) methods, strongly coupled mechanical, control and other subsystems are integrated as a synergistic vehicle system. With genetic algorithms (GAs) at the system level, the mechanical, control and other relevant parameters can be optimized simultaneously. To demonstrate the feasibility and efficacy of the proposed design methodology for mechatronic vehicles, it is used to resolve the conflicting requirements for ride comfort, suspension working spaces and unsprung mass dynamic loads in the optimization of half-vehicle models with active suspensions. Both deterministic and random road excitations, both rigid and flexible vehicle bodies and both perfect measurement of full state variables and estimated limited state variables are considered. Numerical results show that the optimized vehicle systems based on the methodology have better overall performance than those using the linear quadratic Gaussian (LQG) controller. It is shown that the methodology is suitable for complex design optimization problems where: (1) there is interaction between different disciplines or subsystems; (2) there are multiple design criteria; (3) there are multiple local optima; (4) there is no need for sensitivity analysis for the optimizer at the system level; and (5) there are multiple design variables.     

A design methodology for mechatronic vehicles: application of multidisciplinary optimization,multibody dynamics and genetic algorithms

A design methodology for mechatronic vehicles is presented. With multidisciplinary optimization (MDO) methods, strongly coupled mechanical, control and other subsystems are integrated as a synergistic vehicle system. With genetic algorithms (GAs) at the system level, the mechanical, control and other relevant parameters can be optimized simultaneously. To demonstrate the feasibility and efficacy of the proposed design methodology for mechatronic vehicles, it is used to resolve the conflicting requirements for ride comfort, suspension working spaces and unsprung mass dynamic loads in the optimization of half-vehicle models with active suspensions. Both deterministic and random road excitations, both rigid and flexible vehicle bodies and both perfect measurement of full state variables and estimated limited state variables are considered. Numerical results show that the optimized vehicle systems based on the methodology have better overall performance than those using the linear quadratic Gaussian (LQG) controller. It is shown that the methodology is suitable for complex design optimization problems where: (1) there is interaction between different disciplines or subsystems; (2) there are multiple design criteria; (3) there are multiple local optima; (4) there is no need for sensitivity analysis for the optimizer at the system level; and (5) there are multiple design variables.     

Estimation of longitudinal speed robust to road conditions for ground vehicles

This article seeks to develop a longitudinal vehicle velocity estimator robust to road conditions by employing a tyre model at each corner. Combining the lumped LuGre tyre model and the vehicle kinematics, the tyres internal deflection state is used to gain an accurate estimation. Conventional kinematic-based velocity estimators use acceleration measurements, without correction with the tyre forces. However, this results in inaccurate velocity estimation because of sensor uncertainties which should be handled with another measurement such as tyre forces that depend on unknown road friction. The new Kalman-based observer in this paper addresses this issue by considering tyre nonlinearities with a minimum number of required tyre parameters and the road condition as uncertainty. Longitudinal forces obtained by the unscented Kalman filter on the wheel dynamics is employed as an observation for the Kalman-based velocity estimator at each corner. The stability of the proposed time-varying estimator is investigated and its performance is examined experimentally in several tests and on different road surface frictions. Road experiments and simulation results show the accuracy and robustness of the proposed approach in estimating longitudinal speed for ground vehicles.