Comparison of fuel injection systems and a new combustion method for a direct injection two-stroke-cycle automobile engine

A study of a direct fuel injection 2-stroke engine as a new generation power unit was performed and concluded as follows.

• 1.(1) A comparison of fuel injection system candidates was made and the one-fluid high-pressure type was chosen.
• 2.(2) Adopting the high-pressure fuel system to a single-cylinder engine, stratified charge combustion was realized using the late injection.
• 3.(3) It was found that homogeneous charge combustion using the early injection would enable high power output.
• 4.(4) The “2-zone combustion” was also achieved by injecting the fuel twice within one cycle.

     

A study of recycling technology for paint-coated plastic automotive bumper

Our objective was to eliminate the harmful effect of paint films in recycled material. Our study focused on the molecular bonding in paint resin, and reached the following conclusions:

• 1.(1) The use of a modifier allows the ether linkage in the paint film to be cleaved and its molecular structure changed. This resulted in improved compatibility between the paint and the material, rendering the paint film chips harmless.
• 2.(2) Bumpers molded using modified recycled material meet requirements for mechanical properties, moldability, paintability and surface quality.
• 3.(3) A continuous process where modification and pelletization are done simulataneously in a twin-screw extruder was achieved. This reduces the number of process steps and processing time, while providing improved productivity and economies.

     

Application of random vibrations in evaluating the reliability of mechatronic products

• 1.(1) We have bee successful in establishing a conversion formula that can establish the random vibration test conditions based on the measured values of the peak accumulated.
• 2.(2)We learned that, not only the main components of engine vibrations, but other components are also important in the phenomena of contact wear, from the fact that the evaluation tests based on random vibrations could reproduce contact wear far better that the sime wave sweep test.

     

Studies on the measuring method of the total friction loss of internal combustion engines

In the present study a new test method is investigated to measure the total friction loss of engines over the whole range of speed and load. It is based on the idea that the friction loss close to the true one of fired and braked engines can be measured by the run-out method because the temperature mainly influencing the friction loss is almost stable for the short run-out test duration. From the test results and the comparison with those measured by other conventional test methods, the following becomes evident:

• 1.(1) The total friction mean effective pressure slightly increases as the revolution speed becomes high, but it decreases as either the load or the cooling water temperature becomes high.
• 2.(2) The total friction mean effective pressure measured by the present method is smaller than that measured by the run-out method, the motoring method or Willans-line method, but it is larger than that measured by the indicated pressure diagram method.

     

Effect of Charge Density on Spray Characteristics,Combustion Process,and Emissions of Heavy-Duty Diesel Engines

In-cylinder charge density at top dead center is an important parameter of diesel engines and is influenced by intake pressure, intake temperature, and compression ratio. The effects of charge density on fuel spray, combustion process, and emissions were investigated by using a constant volume bomb and a heavy-duty diesel engine. Spray development resistance increased with the increase of the charge density in the constant volume bomb. It was found that short spray penetration was accompanied by a large spray cone angle in the former stage with high charge density. However, the equivalence ratio was lowered and the degree of homogeneity of the mixture was increased in the later stage owing to the rapid interaction of fuel and gas at a high mixing rate. Combining the first law of thermodynamics and the second law of thermodynamics for analysis, as the charge density increased, the gross indicated thermal efficiency (ITEg) was improved. However, pumping loss had to be considered with higher charge density. Under this condition, the brake thermal efficiency (BTE) trend was increased initially and decreased subsequently. Under high-load operation (1200 r/min BMEP, 2.0 MPa), the minimum charge density value of 44.8 kg/m³ was found to be reasonable. This charge density was suitable for combustion and brought about minimum exhaust energy and trade-off emissions. Moreover, by analyzing two operation conditions in terms of the maximum BTE with the Miller and the conventional cycles, compression temperature and combustion temperature were reduced in the Miller cycle with the charge density 44.8 kg/m³. A high C_p/C_v could improve the cylinder exergy/power conversion process by its positive effect of increasing the specific heat ratio. Owing to the interaction between a high C_p/C_v and exergy loss to heat transfer, the condition with the minimal charge density could produce more piston work.     

Numerical Simulation and Experimental Verification of the German Roller Rig for Rail Vehicles*

SUMMARY

A numerical simulation model of the roller test stand located at Munich and loaded by a bogie is discussed including its technical structure, the governing physical equations of motion and the structure of the simulation program.

Both, the set up of the mathematical and numerical models time and the computation time of simulation runs have been considerably reduced (by a factor of 20) using formula manipulation programs.

Simulation results concerning the

• starting behaviour of a bogie,

• stationary limit cycle behaviour of bogies with ideal and wear profile and

• influence of gauge changes and spring/damper modifications on limit cycle behaviour of a bogie are presented, some of which are compared with experimental results gained from test facility measurements. The simulation results are in good agreement with the experimental results and provide an experimental verification of the roller rig simulation model presented.

     

Gain scheduled linear quadratic tracking system tuned optimally by covariance matrix adaption evolutionary strategy for automotive engine coldstart control

In this paper, a gain scheduled linear quadratic tracking system (LQTS) tuned optimally by an evolutionary strategy (ES) is devised to reduce the total tailpipe hydrocarbon (HC) emissions of an automotive engine over the coldstart period. As the engine’s behavior during coldstart operations is nonlinear, the system dynamics is clearly analyzed and represented by a number of separate linear models generated based on a coldstart model verified by experimental data. An independent LQTS is then implemented for each of these linear models. In this way, several control laws are created, and the corresponding gains are calculated for each of the independent control laws. ES is then used to tune the adjustable parameters of LQTSs to calculate the control inputs, namely air/fuel ratio (AFR) and spark timing (Δ), such that the resulting exhaust gas temperature (T _exh) and engine-out HC emissions (HC _raw) be close to a set of optimum profiles. This enables the controller reduce the cumulative tailpipe hydrocarbon emissions (HC _cum) to the highest possible extent. To demonstrate the acceptable performance of the proposed controller, an optimal controller derived from the Pontryagin’s minimum principle (PMP) is also taken into account. Based on the results of the conducted comparative study, it is shown that the proposed control technique has a very good performance, and also, can be easily used for real-time applications, as it consumes a remarkably trivial computational time for calculating the controlling commands.     

Assessment of a semi-Hertzian method for determination of wheel–rail contact patch

Wheel–rail contact calculations are essential for simulating railway vehicle dynamic behavior. Currently, these simulations usually use the Hertz contact theory to calculate normal forces and Kalker's ‘FASTSIM’ program to evaluate tangential stresses. Since 1996, new methods called semi-Hertzian have appeared: 5 Kik, W. and Piotrowski, J. A fast approximate method to calculate normal load at contact between wheel and rail and creep forces during rolling. Paper presented at the 2nd Mini-conference on Contact Mechanics and Wear of Rail/Wheel Systems. July29–31, Budapest.  [Google Scholar] 7 Ayasse, J. B., Chollet, H. and Maupu, J. L. 2000. Paramètres caractéristiques du contact roue-rail. Rapport de Recherche INRETS n225, ISSN 0768–9756 (in French) [Google Scholar] (STRIPES). These methods attempt to estimate the non-elliptical contact patches with a discrete extension of the Hertz theory. As a continuation of 2 Ayasse, J. B and Chollet, H. 2005. Determination of the wheel–rail contact patch in semi-Hertzian conditions. Vehicle System Dynamics, 43(3) [Google Scholar], a validation of the STRIPES method for normal problem computing on three test cases is proposed in this article. The test cases do not fulfill the hypothesis required for the Hertz theory. Then, the Kalker's FASTSIM algorithm is adapted to STRIPES patch calculus to perform tangential forces computation. This adaptation is assessed using Kalker's CONTACT algorithm.     

Numerical Analysis of the Mixture Formation in a Two-Stroke Wall-Guided LPG DI Engine for Extended-Range Electric Vehicle

The use of automotive LPG characteristics which are easy to evaporate vaporization and carry. The paper presents a design of extended-range electric vehicle for wall-guided two stroke LPG engine with direct injection combustion system. Based on the modified vehicle LPG spray model, a database describing the characteristics of vehicle LPG fuel was built and imported into the CFD software. And the accuracy of the model is verified by the Schlieren experimental results. The concentration and velocity field of the mixture in the cylinder under different load conditions are numerically analyzed. The analyzed result indicated that the start injection time θ = 60°–70°CA BTDC under part load condition, the plug electrode near the gathering of a richer mixture is easy to be fired at spark ignition time, the obvious formation of mixture in cylinder is formed and the overall air-fuel ratio is above 40: 1. The start-transition working condition and large load conditions in the piston moves upward before closing the exhaust port to start injection LPG. The optimized LPG injection start time θ ensures that the fresh gas is locked in the cylinder when the exhaust port is closed (63°CA ABDC). In the ignition time of the spark plug, an ideal homogeneous mixture in the cylinder is realized.     

Investigation of Occupant Lower Extremity Injures under Various Overlap Frontal Crashes

Objective

With widely usage of restraint system, fatal injuries to occupants have been largely limited while non-fatal lower extremity injuries have not been effectively improved. The present study aims to investigate occupant lower extremity injuries under realistic impact environments.

Methods

A biofidelic lower extremity model, a dummy model and a car cab model were combined to set up a realistic impact environment. Three typical frontal impact groups were simulated. Occupant global lower kinematics, long bone axial force and bending moment were presented to in-depth investigate lower extremity injury mechanism and tolerance.

Results

Various overlap frontal impacts cause totally different lower extremity kinematics in the combination of structural invasion and restraint system effects. The femur fracture occurred at a small axial force of 7.57 kN combing a substantial bending moment peak of 172 Nm. Ankle joint injuries were found in 100 % and 25 % overlap impacts that present large tibial axial force and joint rotation angle.

Conclusions

Overall results indicate that a coupling threshold of femur axial force and bending moment is of rationality to predict global femur fracture. The ankle joint injury occurrence is significantly related to the coupling effects of tibia axial force and excessive self-kinematics.

     

Development of active front wheel steering control system keeping stable region in driving phase diagram

This paper presents a new active steering control system based on driving phase diagram (β _fr ?δ _f diagram). In order to make state variables to follow those of nominal vehicle model that was developed under no consideration of disturbance, Quadratic Programming Problem (QPP) is formulated, where time varying objective function minimizes the differences between nominal and actual parameters. The steering characteristic in active steering control system changes when the vehicle faces disturbance such as crosswind and flat tire, and driver tries to counteract it after recognizing the change. The proposed method defines a stability region on β _fr ?δ _f diagram. In order to make β _fr and δ _f remain in the stability region, a new model predictive controller is proposed. While conventional controllers are restrictive to satisfy the β _fr ?δ _f diagram based stability condition, the proposed controller ensures solution space and also plays a direct role to minimize the evaluation function in the constrained optimal control problem.     

柴油机排气制动控制技术研究

介绍了基于CAN总线的柴油机排气制动控制系统。设计完成了以DSP控制器为主、S12控制器为辅的发动机排气制动控制系统,二者通过CAN总线方式进行通信,采用步进电机驱动排气蝶阀方式实现了排气节流控制。在单缸柴油机上通过反拖功率和减速测量的方法,进行了制动试验。分析了发动机在不同转速和不同的蝶阀制动角度下的排气制动效果。试验结果表明,排气制动作为一种辅助制动系统,在排气蝶阀的制动角度较大时制动作用明显。     

排气设计对制动性能的影响分析

评价整车制动性能的指标包括制动距离、制动减速度、制动抗热衰退性和制动稳定性等.制动系统中的每一项参数达标与否都会对上述指标产生影响,如制动卡钳的排气设计不佳,管路空气未排尽,由于空气的压缩率较大,在实施制动时空气被压缩,制动液传递压力的效果降低,导致制动疲软等问题.本文以制动系统的排气设计为例,分析出制动机构中的卡钳导...     

Load Transfer Analysis of a Bus Bay Section Under Standard Rollover Test Using <Emphasis Type="Italic">U</Emphasis>*<Subscript>M</Subscript> Index

Bus rollover accidents are receiving increasing attention due to the associated high fatality rate. In order to improve the bus structural performance during the rollover collision, it is necessary to investigate how the impact force is transferred within the bus superstructure. This paper introduced a method for studying the load transfer behavior of the bus superstructure during the standard rollover test by using the U * _M index. A bus bay section was used as the sample structure to demonstrate the proposed method. The result of the paper reveals that the load transfer analysis based on the U * _M index can provide engineers with the insight of the structural issues and the direction to improve the structural performance, which cannot be accomplished through the conventional finite element analysis.