A closed-loop dynamic simulation-based design method for articulated heavy vehicles with active trailer steering systems

This paper presents a closed-loop dynamic simulation-based design method for articulated heavy vehicles (AHVs) with active trailer steering (ATS) systems. AHVs have poor manoeuvrability at low speeds and exhibit low lateral stability at high speeds. From the design point of view, there exists a trade-off relationship between AHVs’ manoeuvrability and stability. For example, fewer articulation points and longer wheelbases will improve high-speed lateral stability, but they will degrade low-speed manoeuvrability. To tackle this conflicting design problem, a systematic method is proposed for the design of AHVs with ATS systems. In order to evaluate vehicle performance measures under a well-defined testing manoeuvre, a driver model is introduced and it ‘drivers’ the vehicle model to follow a prescribed route at a given speed. Considering the interactions between the mechanical trailer and the ATS system, the proposed design method simultaneously optimises the active design variables of the controllers and passive design variables of the trailer in a single design loop (SDL). Through the design optimisation of an ATS system for an AHV with a truck and a drawbar trailer combination, this SDL method is compared against a published two design loop method. The benchmark investigation shows that the former can determine better trade-off design solutions than those derived by the latter. This SDL method provides an effective approach to automatically implement the design synthesis of AHVs with ATS systems.     

Design and validation of a robust active trailer steering system for multi-trailer articulated heavy vehicles

ABSTRACT

Multi-trailer articulated heavy vehicles (MTAHVs) are increasingly used around the world due to their economic and environmental benefits. However, MTAHVs exhibit poor maneuverability and low lateral stability, which may lead to fatal traffic accidents. Given the safety risks, it is necessary to solve the steering and stability problems of MTAHVs before they are safely mass deployed on our roads. To this end, active trailer steering (ATS) based on the linear quadratic regulator (LQR) technique has been explored. The LQR-based ATS demonstrates improved maneuverability and enhanced lateral stability. In the ATS design, the vehicle and operating parameters are assumed constant. Thus, it is natural to question the robustness of the ATS in presence of vehicle and operating parameter uncertainties. To address the problem, this paper proposes a robust ATS system. The robust ATS controller is designed using a linear matrix inequality (LMI) based LQR method. In the design, both vehicle and steering actuator parameter uncertainties are considered; to enhance the robustness of the ATS, the weighting matrices of the proposed controller are optimized. The robust controller is applied to an A-Train Double, one type of MTAHV. The effectiveness of the robust ATS is demonstrated using numerical and hardware-in-the-loop real-time simulations.     

Experimental evaluation of modally distributed damping in heavy vehicles

This work presents theory as well as implementation of a modally distributed damping system with electronically controlled variable dampers. The presented approach follows from estimation of vehicle modal motions, through calculation of desirable modal damping forces to distribution of forces on the utilised dampers. The response time of the damping system is first evaluated in a damper test rig. The damping system is then implemented on a 4×2 tractor that is connected to a semi-trailer. Several road tests are performed to investigate how the system work under real driving conditions on a real vehicle, that includes nonlinearities and chassis frame flexibility that are theoretically unaccounted for, together with the limitations that comes with the control algorithm implementation. It is shown that the approach works and that it results in a considerable improvement for both the bounce and pitch modes, i.e. the system enables selecting damping for the sprung mass modes separately.     

Anti-jackknife reverse tracking control of articulated vehicles in the presence of actuator saturation

It is well known that backward motion control of an articulated vehicle is difficult because it is an open loop unstable system and such motion is also dangerous due to ‘jackknifing’. In this paper, an anti-jackknife reverse tracking control strategy for autonomous articulated vehicles is proposed based on the combined longitudinal and lateral control scheme. In the proposed lateral-longitudinal control scheme, the major task is to control the reverse heading of the trailer by automatic steering strategies that observe both the anti-jackknife condition and input limitations. The main contribution of this paper is the development of globally asymptotic anti-jackknife stabilising and tracking controls of heading angles with both state and input constraints considered a priori. The proposed control inherently has an anti-windup mechanism that prevents the hitch angle from going beyond any specified critical value to avoid jackknifing, during which time, the steering angle remains at its limit. Stability of the controller is theoretically proven via the Lyapunov argument. Effectiveness of the proposed approach is demonstrated by CarSim and Simulink joint simulations.     

Method for control of steering angles for articulated vehicles using virtual rigid axles

Many methods we have been developed to control the rear wheels of a vehicle, but most of them are designed for automobiles with four wheels. The AWS (all wheel steering) control method for articulated vehicles is currently applied only to Phileas vehicles developed by APTS, but the control algorithm for this system has yet to be reported. In the present paper, a new algorithm is proposed after the AWS ECU (electronic control unit) of the Phileas vehicle was tested and analyzed in order to understand the existing steering algorithm. The new algorithm considers the vehicle geometry, stability of handling, and safety, and can be easily applied to multi-axle vehicles. In order to verify the AWS algorithm, the trajectory and steering angles of each algorithm were compared using the commercial software ADAMS. Turning radius, swing-out, and swept path width were also investigated to determine the turning performance of the proposed algorithm.     

Robust state feedback stabilization of articulated steer vehicles

In this work, a full-state feedback controller is designed to prevent the oscillatory instability or snaking behaviour of an articulated steer vehicle. To design the controller, first, a linearized model of the vehicle is developed and analyzed to identify the most important uncertain tire parameters with regard to the snaking mode. By using this linearized model, the equations of motion are represented in the form of a polytopic system, which depends affinely on the most important uncertain tire parameters. Then, by solving some linear matrix inequalities, both the Lyapunov and state feedback matrices for the robust stabilization of the vehicle are found. The performance of the resulting controller is evaluated by conducting several simulations based on the linearized model. To verify the results from the linearized model analysis, some simulations are also done by a virtual prototype of the vehicle in ADAMS. The results based on the linearized model are reasonably consistent with those from the simulations in ADAMS. They show that the controller can effectively stabilize the vehicle during the snaking mode in different driving conditions.     

Robust state feedback stabilization of articulated steer vehicles

In this work, a full-state feedback controller is designed to prevent the oscillatory instability or snaking behaviour of an articulated steer vehicle. To design the controller, first, a linearized model of the vehicle is developed and analyzed to identify the most important uncertain tire parameters with regard to the snaking mode. By using this linearized model, the equations of motion are represented in the form of a polytopic system, which depends affinely on the most important uncertain tire parameters. Then, by solving some linear matrix inequalities, both the Lyapunov and state feedback matrices for the robust stabilization of the vehicle are found. The performance of the resulting controller is evaluated by conducting several simulations based on the linearized model. To verify the results from the linearized model analysis, some simulations are also done by a virtual prototype of the vehicle in ADAMS. The results based on the linearized model are reasonably consistent with those from the simulations in ADAMS. They show that the controller can effectively stabilize the vehicle during the snaking mode in different driving conditions.     

Combined emergency braking and turning of articulated heavy vehicles

‘Slip control’ braking has been shown to reduce the emergency stopping distance of an experimental heavy goods vehicle by up to 19%, compared to conventional electronic/anti-lock braking systems (EBS). However, little regard has been given to the impact of slip control braking on the vehicle’s directional dynamics. This paper uses validated computer models to show that slip control could severely degrade directional performance during emergency braking. A modified slip control strategy, ‘attenuated slip demand’ (ASD) control, is proposed in order to rectify this. Results from simulations of vehicle performance are presented for combined braking and cornering manoeuvres with EBS and slip control braking with and without ASD control. The ASD controller enables slip control braking to provide directional performance comparable with conventional EBS while maintaining a substantial stopping distance advantage. The controller is easily tuned to work across a wide range of different operating conditions.     

Multi-performance analyses and design optimisation of hydro-pneumatic suspension system for an articulated frame-steered vehicle

This study investigates the coupled ride and directional performance characteristics of an articulated frame-steered vehicle (AFSV). A three-dimensional multi-body dynamic model of the vehicle is formulated integrating the hydro-mechanical frame steering and hydro-pneumatic suspension (HPS) systems. The model parameters are obtained from field-measured data acquired for an unsuspended AFSV prototype and a validated scaled HPS model. The HPS is implemented only at the front axle, which supports the driver cabin. The main parameters of the HPS, including the piston area, and flow areas of bleed orifices and check valves, are selected through design sensitivity analyses and optimisation, considering ride vibration, and roll- and yaw-plane stability performance measures. These include the frequency-weighted vertical vibration of the front unit, root-mean-square lateral acceleration during the sustained lateral load transfer ratio period prior to absolute rollover of the rear unit, and yaw-mode oscillation frequency following a lateral perturbation of the vehicle. The results suggested that the implementation of the HPS to the front unit alone could help preserve the directional stability limits compared to the unsuspended prototype vehicle and reduce the ride vibration exposure by nearly 30%. The results of sensitivity analyses revealed that the directional stability performance limits are only slightly affected by the HPS parameters. Further reduction in the ride vibration exposure was attained with the optimal design, irrespective of the payload variations. The vehicle operation at relatively higher speeds, however, would yield greater vibration exposure.     

An improvement in rollover detection of articulated vehicles using the grey system theory

A Rollover Index combined with the grey system theory, called a Grey Rollover Index (GRI), is proposed to assess the rollover threat for articulated vehicles with a tractor–semitrailer combination. This index can predict future trends of vehicle dynamics based on current vehicle motion; thus, it is suitable for vehicle-rollover detection. Two difficulties are encountered when applying the GRI for rollover detection. The first difficulty is effectively predicting the rollover threat of the vehicles, and the second difficulty is achieving a definite definition of the real rollover timing of a vehicle. The following methods are used to resolve these problems. First, a nonlinear mathematical model is constructed to accurately describe the vehicle dynamics of articulated vehicles. This model is combined with the GRI to predict rollover propensity. Finally, TruckSim^? software is used to determine the real rollover timing and facilitate the accurate supply of information to the rollover detection system through the GRI. This index is used to verify the simulation based on the common manoeuvres that cause rollover accidents to reduce the occurrence of false signals and effectively increase the efficiency of the rollover detection system.     

A study on single lane-change manoeuvres for determining rearward amplification of multi-trailer articulated heavy vehicles with active trailer steering systems

The Society of Automotive Engineers issued a test procedure, SAE-J2179, to determine the rearward amplification (RA) of multi-trailer articulated heavy vehicles (MTAHVs). Built upon the procedure, the International Organization for Standardization released the test manoeuvres, ISO-14791, for evaluating directional performance of MTAHVs. For the RA measures, ISO-14791 recommends two single lane-change manoeuvres: (1) an open-loop procedure with a single sine-wave steering input; and (2) a closed-loop manoeuvre with a single sine-wave lateral acceleration input. For an articulated vehicle with active trailer steering (ATS), the RA measure in lateral acceleration under the open-loop manoeuvre was not in good agreement with that under the closed-loop manoeuvre. This observation motivates the research on the applicability of the two manoeuvres for the RA measures of MTAHVs with ATS. It is reported that transient response under the open-loop manoeuvre often leads to asymmetric curve of tractor lateral acceleration [Winkler CB, Fancher PS, Bareket Z, Bogard S, Johnson G, Karamihas S, Mink C. Heavy vehicle size and weight – test procedures for minimum safety performance standards. Final technical report, NHTSA, US DOT, contract DTNH22-87-D-17174, University of Michigan Transportation Research Institute, Report No. UMTRI-92-13; 1992]. To explore the effect of the transient response, a multiple cycle sine-wave steering input (MCSSI) manoeuvre is proposed. Simulation demonstrates that the steady-state RA measures of an MTAHV with and without ATS under the MCSSI manoeuvre are in excellent agreement with those under the closed-loop manoeuvre. It is indicated that between the two manoeuvres by ISO-14791, the closed-loop manoeuvre is more applicable for determining the RA measures of MTAHVs with ATS.     

Sideslip estimation for articulated heavy vehicles at the limits of adhesion*

Various active safety systems proposed for articulated heavy goods vehicles (HGVs) require an accurate estimate of vehicle sideslip angle. However in contrast to passenger cars, there has been minimal published research on sideslip estimation for articulated HGVs. State-of-the-art observers, which rely on linear vehicle models, perform poorly when manoeuvring near the limits of tyre adhesion. This paper investigates three nonlinear Kalman filters (KFs) for estimating the tractor sideslip angle of a tractor–semitrailer. These are compared to the current state-of-the-art, through computer simulations and vehicle test data. An unscented KF using a 5 degrees-of-freedom single-track vehicle model with linear adaptive tyres is found to substantially outperform the state-of-the-art linear KF across a range of test manoeuvres on different surfaces, both at constant speed and during emergency braking. Robustness of the observer to parameter uncertainty is also demonstrated.     

Active roll control for rollover prevention of heavy articulated vehicles with multiple-rollover-index minimisation

This paper presents the application of a nominal control design algorithm for rollover prevention of heavy articulated vehicles with active anti-roll-bar control. This proposed methodology is based on an extension of linear quadratic regulator control for ‘state derivative-induced (control coupled) output regulation’ problems. For heavy articulated vehicles with multiple axles, a performance index with multiple rollover indices is proposed. The proposed methodology allows us to compare the usefulness of various control configurations (i.e. actuators at different axles of the vehicle) based on the interaction of this control configuration with vehicle dynamics. Application of this methodology to a specific heavy articulated vehicle with a tractor semi-trailer shows that a single active anti-roll-bar system at the trailer unit gives better performance than multiple-axle actuators at tractor and trailer together with the single lane change manoeuvre as the external disturbance. Thus, the proposed methodology of this paper not only highlights the importance of the interactions between control and vehicle dynamics in rollover prevention problems but, in fact, proposes a novel technique to exploit the benefits of these interactions judiciously.     

Rollover risk prediction of heavy vehicles by reliability index and empirical modelling

This paper focuses on a combination of a reliability-based approach and an empirical modelling approach for rollover risk assessment of heavy vehicles. A reliability-based warning system is developed to alert the driver to a potential rollover before entering into a bend. The idea behind the proposed methodology is to estimate the rollover risk by the probability that the vehicle load transfer ratio (LTR) exceeds a critical threshold. Accordingly, a so-called reliability index may be used as a measure to assess the vehicle safe functioning. In the reliability method, computing the maximum of LTR requires to predict the vehicle dynamics over the bend which can be in some cases an intractable problem or time-consuming. With the aim of improving the reliability computation time, an empirical model is developed to substitute the vehicle dynamics and rollover models. This is done by using the SVM (Support Vector Machines) algorithm. The preliminary obtained results demonstrate the effectiveness of the proposed approach.     

Sloshing effects and running safety in railway freight vehicles

This paper deals with the study of running dynamic effects for a partially filled railway tank vehicle. A computational fluid dynamics model in 2D is established and used to define the motion of the sloshing fluid and the forces generated on the tank, for curving conditions typical of railway freight transport. From these results, an equivalent mechanical model is identified which is able to correctly reproduce the forces generated on the tank. Finally, a mathematical model is defined for the entire freight car, including the bogies with primary suspensions, the tank and a discrete number of equivalent models positioned at different places along the longitudinal axis of the tank. This model is used to simulate the dynamics of the tank for a variety of curve geometries, train speeds and fill levels. By these simulations, derailment and rollover risks are evaluated and the most critical conditions for running safety are defined. Results show that sloshing can increase significantly the risk of tank rollover whereas its influence on the risk of derailment is minor.     

A design methodology for mechatronic vehicles: application of multidisciplinary optimization,multibody dynamics and genetic algorithms

A design methodology for mechatronic vehicles is presented. With multidisciplinary optimization (MDO) methods, strongly coupled mechanical, control and other subsystems are integrated as a synergistic vehicle system. With genetic algorithms (GAs) at the system level, the mechanical, control and other relevant parameters can be optimized simultaneously. To demonstrate the feasibility and efficacy of the proposed design methodology for mechatronic vehicles, it is used to resolve the conflicting requirements for ride comfort, suspension working spaces and unsprung mass dynamic loads in the optimization of half-vehicle models with active suspensions. Both deterministic and random road excitations, both rigid and flexible vehicle bodies and both perfect measurement of full state variables and estimated limited state variables are considered. Numerical results show that the optimized vehicle systems based on the methodology have better overall performance than those using the linear quadratic Gaussian (LQG) controller. It is shown that the methodology is suitable for complex design optimization problems where: (1) there is interaction between different disciplines or subsystems; (2) there are multiple design criteria; (3) there are multiple local optima; (4) there is no need for sensitivity analysis for the optimizer at the system level; and (5) there are multiple design variables.     

A design methodology for mechatronic vehicles: application of multidisciplinary optimization, multibody dynamics and genetic algorithms

A design methodology for mechatronic vehicles is presented. With multidisciplinary optimization (MDO) methods, strongly coupled mechanical, control and other subsystems are integrated as a synergistic vehicle system. With genetic algorithms (GAs) at the system level, the mechanical, control and other relevant parameters can be optimized simultaneously. To demonstrate the feasibility and efficacy of the proposed design methodology for mechatronic vehicles, it is used to resolve the conflicting requirements for ride comfort, suspension working spaces and unsprung mass dynamic loads in the optimization of half-vehicle models with active suspensions. Both deterministic and random road excitations, both rigid and flexible vehicle bodies and both perfect measurement of full state variables and estimated limited state variables are considered. Numerical results show that the optimized vehicle systems based on the methodology have better overall performance than those using the linear quadratic Gaussian (LQG) controller. It is shown that the methodology is suitable for complex design optimization problems where: (1) there is interaction between different disciplines or subsystems; (2) there are multiple design criteria; (3) there are multiple local optima; (4) there is no need for sensitivity analysis for the optimizer at the system level; and (5) there are multiple design variables.     

Optimization of curving performance of rail vehicles

The curving performance of a transit rail vehicle model with 21 degrees of freedom is optimized using a combination of multibody dynamics and a genetic algorithm (GA). The design optimization is to search for optimal design variables so that the noise or wear, arising from misalignment of the wheelsets with the track, is reduced to a minimum level during curve negotiations with flange contact forces guiding the rail vehicle. The objective function is a weighted combination of angle of attack on wheelsets and ratios of lateral to vertical forces on wheels. Using the combination of the GA and a multibody dynamics modelling program, A’GEM, the generation of governing equations of motion for complex nonlinear dynamic rail vehicle models and the search for global optimal design variables can be carried out automatically. To demonstrate the feasibility and efficacy of the proposed approach of using the combination of multibody dynamics and GAs, the numerical simulation results of the optimization are offered, the selected objective function is justified, and the sensitivity analysis of different design parameters and different design parameter sets on curving performance is performed. Numerical results show that compared with suspension and inertial parameter sets, the geometric parameter set has the most significant effect on curving performance.     

Optimization of curving performance of rail vehicles

The curving performance of a transit rail vehicle model with 21 degrees of freedom is optimized using a combination of multibody dynamics and a genetic algorithm (GA). The design optimization is to search for optimal design variables so that the noise or wear, arising from misalignment of the wheelsets with the track, is reduced to a minimum level during curve negotiations with flange contact forces guiding the rail vehicle. The objective function is a weighted combination of angle of attack on wheelsets and ratios of lateral to vertical forces on wheels. Using the combination of the GA and a multibody dynamics modelling program, A'GEM, the generation of governing equations of motion for complex nonlinear dynamic rail vehicle models and the search for global optimal design variables can be carried out automatically. To demonstrate the feasibility and efficacy of the proposed approach of using the combination of multibody dynamics and GAs, the numerical simulation results of the optimization are offered, the selected objective function is justified, and the sensitivity analysis of different design parameters and different design parameter sets on curving performance is performed. Numerical results show that compared with suspension and inertial parameter sets, the geometric parameter set has the most significant effect on curving performance.     

重卡用国V发动机排气后处理系统设计

随着全球环境状况日益恶化,世界各国越来越关注汽车尾气的排放,我国环保部要求在2013年7月实施国Ⅳ排放,国V排放预计在其后不久实施,本文首先介绍了全球排放法规及排放污染物的限值要求,然后分析了国V排放采用的技术方案,对采用SCR技术路线达到国V排放的排气后处理系统设计提出了要求。