Optimal Linear Active Suspensions with Vibration Absorbers and Integral Output Feedback Control

The bandwidth of the body response to a road input in an active suspension may be considerably reduced if the axle motions are independently controlled and if, at the same time, the effects of static and dynamic loads are counteracted by integral action in the body force control system. The paper presents a further application of the Ferguson-Rekasius method, leading to optimal output control with incomplete state feedback. To achieve narrow bandwidth body response the support springs are replaced by hydraulic actuators, and vibration absorbers or active wheel dampers are employed for the control of the axle motions. Active wheel damping is the more effective and gives good results. Proportional-plus-integral control action is shown to reduce the transient body displacements due to external forces.     

Steady-State Curving Performance of Railway Freight Truck with Damper-Coupled Wheelsets

SUMMARY

The focus of this paper is on the steady-state curving behaviour of a freight car system with Damper Coupled Wheelset (DCW), where the wheels of conventional shape within an axle are coupled through a damper element. A freight truck model with two DCW and pseudo-car body on curved track is developed to study the influence of wheelset coupler parameter on the curving response and performance. The response is primarily evaluated in terms of wheelset tracking error and yaw misalignment in response to track curvature and cant deficiency. The curving performance is evaluated in terms of slip and flange boundaries. The results in general, indicate that when the value of coupler parameter is reduced, the wheelset response to track curvature increases, and results in flanging and wheel slip on a less tighter curve than those corresponding to conventional rigid axled wheelsets.     

Active Roll Control for Passenger Cars

SUMMARY

The development of a mathematical model of a limited bandwidth hydro-pneumatic suspension that is incorporated into a vehicle handling model is described. The combined model is used to evaluate a suitable control strategy for eliminating body roll during a cornering manoeuvre. The philosophy behind the roll control strategy has been to use feedback measurements of the body motions which do not compromise the ride control. A study of the influence of the position of the body motion feedback transducer on the effectiveness of the system to reduce the body roll is presented. Non-linear modelling of the suspension components for a 0.8g cornering manoeuvre has revealed performance limitations. Conclusions are drawn as to the effectiveness of the control scheme.     

Robust control and actuator dynamics compensation for railway vehicles

A robust controller is designed for active steering of a high speed train bogie with solid axle wheel sets to reduce track irregularity effects on the vehicle’s dynamics and improve stability and curving performance. A half-car railway vehicle model with seven degrees of freedom equipped with practical accelerometers and angular velocity sensors is considered for the H_∞ control design. The controller is robust against the wheel/rail contact parameter variations. Field measurement data are used as the track irregularities in simulations. The control force is applied to the vehicle model via ball-screw electromechanical actuators. To compensate the actuator dynamics, the time delay is identified online and is used in a second-order polynomial extrapolation carried out to predict and modify the control command to the actuator. The performance of the proposed controller and actuator dynamics compensation technique are examined on a one-car railway vehicle model with realistic structural parameters and nonlinear wheel and rail profiles. The results showed that for the case of nonlinear wheel and rail profiles significant improvements in the active control performance can be achieved using the proposed compensation technique.     

A Full-Car Roll Model of a Vehicle with Controlled Suspension

SUMMARY

The full-car roll model of a vehicle suspension with static and dynamic control (using wheel, body and seat) is described by means of vertical and lateral input for both static and dynamic states. It is shown that the control deteriorates the static performance of the vertical response and improves the performance of the lateral response.     

High Speed Stability for Rail Vehicles Considering Varying Conicity and Creep Coefficients

SUMMARY

The critical or hunting speed of solid axle rail vehicles is known to be a strong function of primary suspension stiffness, wheel/rail profile geometry (conicity and gravitational stiffness), wheel/rail friction forces (creep coefficients), bogie/carbody inertia properties, and secondary suspension design. This paper deals with the problem of maximizing the critical speed through design of the primary and secondary suspension but with control only over the range of wheel/rail geometry and friction characteristics. For example, the conicity may varie from .05 to .3 and the linear creep coefficients from 25% to 100% of the predicted Kalker values.

It is shown that the maximum critical speed is greatly limited by the wheel/rail geometry and friction variations. It is also shown that, when lateral curving and ride quality are considered, the best design approach is to select an intermediate primary longitudinal stiffness, to limit the lowest value of conicity (e.g. to .1 or .2) by wheel profile redesign, increasing the secondary yaw damping value (yaw relaxation) and optimizing the primary and secondary lateral stiffness.     

Tangential force variation due to the bogie direction reversal procedure

A range of tangential forces is generated within the contact patch when a wheelset moves on the rail. These forces are intensified when incorporating curved tracks and motored axle rail vehicles [Arrus, P., de Pater, A.D. and Meyers, P., 2002, The stationary motion of a one-axle vehicle along a circular curve with real rail and wheel profiles. Vehicle System Dynamics, 37(1), 29–58]. The wheelset is subject to flange contact if an unbalanced force remains in a curve towards the high rail gauge face. The resultant force in the transverse direction includes the lateral force, the radial force, and the creep forces in addition to the effect of the frequent wheelset displacement due to the kinematic oscillation [Iwnicki, S., 2003, Simulation of wheel–rail contact forces. Fatigue Fracture Engineering Material Structure, 26, 887–900]. This article has focused on a potential variation in some of the forces cited when the wheelset is subject to backward and forward movements. A severe wear rate observed within the wheel flange region in Iranian Railways was investigated by operating a test bogie on a curvaceous track. An obvious improvement in the wear rate and wear pattern of the wheels was attained when the second test bogie encountered a bogie direction reversal procedure. This enhancement is considered in this article from the force analysis standpoint.     

Performance of Low-bandwidth,Semi-active Damping Concepts for Suspension Control

Abstract

Active damping has been shown to offer increased suspension performance in terms of vehicle isolation, suspension packaging, and road-tire contact force. It can even approximate the performance of full state feedback control without requiring the difficult measurement of tire deflection. Many semi-active damping strategies have been introduced to approximate the response of active damping with the modulation of passive damping parameters. These strategies have typically required a relatively high bandwidth for actuator response. This paper investigates the simulation performance and “frequency response” of two concepts in low-bandwidth semi-active suspension control, one that sets a damping force directly and another that sets the damping resistance. The electronically controlled bandwidth of these actuators is approximately an order of magnitude less than other semi-active devices; high frequency control is handled mechanically. A quarter-car model is studied with the controlled damping replacing both passive and active damping of typical control schemes. Both low-bandwidth damping strategies perform remarkably well compared to both active and high-bandwidth, semi-active damping. In certain dynamic performances, the new semi-active strategies outperform active damping and what the author calls “nominal” semi-active damping.     

An Active Roll-Moment Control Strategy for Narrow Tilting Commuter Vehicles

SUMMARY

An automatic tilt control strategy for a narrow commuter vehicle is described. Such a vehicle would be enclosed like a conventional car but would bank into turns like a motorcycle and so it would feel quite unconventional to drive. The proposed tilt control system uses the steering to tilt the car over like a motorcycle but this is augmented by actively generating a rolling moment about the pivot axis between the tilting upper body and non-tilting base. The provision of this active direct tilt control enables the vehicle to remain upright at low or zero speed and also permits the designer to fine tune the transient roll response. Although it appears complex the proposed tilting control relies on only a few simple sensor measurements, some modest, microprocessor based signal processing and low power, low bandwidth steering and tilt control actuators which might be derived from existing automotive components.     

Road Vehicle Suspension System Design - a review

SUMMARY

Based mainly on English language literature, information relating to the design of automobile suspension systems for ride comfort and control of wheel load variations for frequencies below body structure resonances is reviewed. The information is interpreted in the context of vehicles which travel through a wide speed range on roads of markedly differing quality, which do so carrying different loads and which are required to possess good handling qualities.

Sections are devoted to describing road surfaces, modelling vehicles and setting up performance criteria, and to passive, active, semi-active and slow-active system types. Methods for deriving active system control laws are outlined. Strengths and weaknesses of the various systems are identified and their relative performance capabilities and equipment requirements are discussed. Attention is given to adaptation of the suspension or control system parameters to changing conditions. Remaining research needs are considered.     

Vehicle dynamics control of an electric-all-wheel-drive hybrid electric vehicle using tyre force optimisation and allocation

ABSTRACT

Hybrid Electric Vehicles (HEV) offer improved fuel efficiency compared to conventional vehicles at the expense of adding complexity and at times, reduced total power. As a result, HEV generally lack the dynamic performance that customers enjoy. To address this issue, the paper presents a HEV with electric All-Wheel-Drive capabilities via the use of torque vectoring electric rear axle drive (TVeRAD) to power the rear axle. The addition of TVeRAD to a front wheel drive HEV improves the total power output. To improve the handling characteristics of the vehicle, the TVeRAD provides torque vectoring at the rear axle. A bond graph model of the drivetrain is developed and used in co-simulation with CarSim. The paper proposes a control system which utilises control allocation to optimise tyre forces. The proposed control system is tested in the simulation environment with a high fidelity CarSim vehicle model. Simulation results show the control system is able to maximise vehicle longitudinal performance while avoiding tyre saturation on low mu surfaces. More importantly, the control system is able to track the desired yaw moment request on a high speed double lane change manoeuvre through the use of the TVeRAD to improve the handling characteristic of the vehicle.     

Dynamic responses of a high-speed railway car due to wheel polygonalisation

The polygonal wear around the wheel circumference could pose highly adverse influences on the wheel/rail interactions and thereby the performance of the vehicle system. In this study, the effects of wheel polygonalisation on the dynamic responses of a high-speed rail vehicle are investigated through development and simulations of a comprehensive coupled vehicle/track dynamic model. The model integrates flexible slab track, wheelsets and axle boxes subsystem models so as to account for elastic deformations caused by impact loads induced by the wheel polygonalisation. A field-test programme was undertaken to acquire the polygonal wear profile and axle box acceleration response of a high-speed train, and the data are used to demonstrate the validity of the coupled vehicle/track system model. Subsequently, the effects of wheel polygonalisation are evaluated in terms of wheel/rail impact forces, axle box vertical acceleration and dynamic stress developed in the axle considering different amplitudes and harmonic orders of the polygonal wear. The results suggest that the high-order wheel polygonalisation can give rise to high-frequency impact loads at the wheel/rail interface, and excite some of the vibration modes of the wheelset and the axle box leading to high-magnitude axle box acceleration and dynamic stress in the wheelset axle.     

Chaotic Motion of Wheels

Abstract

Trolleys have wheels which can choose the direction of their rolling. Studying the motion of a wheel like this, we can often find periodic motions (“shimmy”) or even chaotic ones. It has also been experienced that the chaotic motions sometimes disappear quite unexpectedly. A strongly simplified model of these systems is analysed in the paper by means of the methods of bifurcation theory. Analytical and numerical results are shown to characterize the system, including simulation results. Similar behaviour can be found in more complicated systems as well, like the trailers or the nose-gears of aeroplanes. The development of the so-called transient chaotic motion is explained in these systems.     

Adaptive Control of 4WS System by Using Neural Network

SUMMARY

An adaptive control system of the model following type is proposed for drive motion control of a four wheel steering (4WS) car with using neural network (NN) which has mastered nonlinear friction force between tire and road surface. A model of one rigid body is adopted which represents appropriately two kinds of car motion caused by steering action, namely the lateral displacement and the yawing rotation, and an equation of motion is described in a simplified form to make a system equation for motion control possible. Nonlinear relation between the cornering force of tire and the slip angle is obtained by numerical analysis with the tire model proposed by E. Fiala, taking friction coefficient and car speed as the parameters. The result is used as the teaching signal for NN. Three NN are used in the control system composed of both the feed-forward and the feedback circuits in order to realize adaptive control. Validity and usefulness of the proposed adaptive control system with NN are verified by three kinds of computer simulation.     

Modal Controllers for Active Steering of Railway Vehicles with Solid Axle Wheelsets

This paper presents the development of a modal control strategy for the active steering of solid axle railway vehicles and reveals benefits of actively stabilising the wheelsets of a railway vehicle. A modal decomposition is applied to a 2-axle railway vehicle to de-couple its body lateral and yaw motions and hence to allow more detailed analysis of the vehicle behaviour and more robust design of active controllers. Independent controllers for the two motions are developed based on the two de-coupled modes. Parameter variations such as creep coefficients and wheelset conicity are taken into account in the design process to guarantee a robust design. The study shows that, compared to a passive vehicle, the vehicles with actively steered wheelsets not only perform much better on a curved track, but also improve the ride quality on straight track. Computer simulations are used in the study to verify the development of the controllers and assess the system performance with the control scheme proposed.     

Modal Controllers for Active Steering of Railway Vehicles with Solid Axle Wheelsets

This paper presents the development of a modal control strategy for the active steering of solid axle railway vehicles and reveals benefits of actively stabilising the wheelsets of a railway vehicle. A modal decomposition is applied to a 2-axle railway vehicle to de-couple its body lateral and yaw motions and hence to allow more detailed analysis of the vehicle behaviour and more robust design of active controllers. Independent controllers for the two motions are developed based on the two de-coupled modes. Parameter variations such as creep coefficients and wheelset conicity are taken into account in the design process to guarantee a robust design. The study shows that, compared to a passive vehicle, the vehicles with actively steered wheelsets not only perform much better on a curved track, but also improve the ride quality on straight track. Computer simulations are used in the study to verify the development of the controllers and assess the system performance with the control scheme proposed.     

In-Plane and Out-of-Plane Dynamics of Pneumatic Tyres

SUMMARY

During the last decade research has been conducted on the dvnamics of the tvre considered as a vehiclecomponent. Asurvey is given of these developments where tyre mass plays an important role. The underlying theoretical considerations concerning the massless tyre have been discussed as well. Two groups of tyre response have been distinguished: the lateral (out-of-plane) response and the vertical/longitudinal (in-plane) response to motions of the wheel. In both categories tyre compliance, slip and inertia have influence. The dynamic properties of the rolling tyre have been presented in the form of transfer functions and/or differential equations. The frequency of the imposed oscillations is assumed to be below ca. 40 Hz. Non-linear effects and modelling have been briefly touched on.     

Development and Evaluation of Vehicle Simulation Models for a 4WS Application

SUMMARY

In the scope of the European Prometheus project a passenger car with active rear wheel steering was developed by TNO in cooperation with PSA. During development and engineering of the rear wheel steering system simulation tools have been used to reduce development costs. This paper describes the evaluation of different simulation models, from simple to complex, with results of full vehicle driving tests. The optimal balance for model complexity and accuracy was achieved with a 2-dimensional model with an added roll degree of freedom. The results show that validation using time responses can give ambiguous and inaccurate results, and that frequency response functions are much more usable in validation.     

Optimal Control of Four Wheel Steering Vehicle

SUMMARY

This paper derives a method of controlling four wheel steering using optimal control theory. The purpose of control is to minimize the sideslip angle at the center of gravity. The control method feeds forward the steering wheel angle and feeds back the yaw velocity and the sideslip angle to the front and rear wheel angles. Theoretical studies show that the sideslip angle is reduced to zero even in the transient state, and that the understeer characteristic and frequency response can be changed regardless of the vehicle static margin. This Paper also examines various characteristics of the influence of the side force nonlinearities of tires and crosswinds.     

A Tractor Handling Study

SUMMARY

Agricultural tractors are relatively slow moving vehicles but a good steer response under all working conditions is generally required. This paper evaluates the effect of ground slope, axle load, ground speed, tyres and ground surface on yaw rate response to steer input.