A comparative study on fault detection methods of rail vehicle suspension systems based on acceleration measurements

Reliability of the railway vehicle suspension system is of critical importance to the safety of the vehicle. On-line health condition monitoring for the suspension system of rail vehicles offers a number of benefits such as preventing further deterioration of vehicle performance, enhancing vehicle safety, increasing operational reliability and availability, and reducing maintenance costs. It is desirable to timely detect the fault and monitor the performance degradation of vehicle suspension systems. In this paper, a comparative study on fault detection methods of urban rail vehicle suspension systems is considered. A novel sensor configuration is proposed where the underlying vehicle system is equipped with only acceleration sensors in the four corners of the carbody, the leading and trailing bogie, respectively. A mathematical model is developed for the considered vehicle suspension system. Both model-based and data-driven approaches are studied for the suspension fault detection problem. The robust observer, the Kalman filter combined with the generalised likelihood ratio test method, the dynamical principle components analysis and the canonical variate analysis approaches are applied to the fault detection problem. The simulation is carried out by means of the professional multi-body simulation tool, SIMPACK. In addition, the advantages and disadvantages of these methods are compared. The simulation results show that the data-driven methods outperform the model-based methods.     

On fault isolation for rail vehicle suspension systems

Reliability of the railway vehicle suspension system is of critical importance to the safety of the vehicle. It is very desirable to monitor the health condition and the performance degradation of the suspension system online, which offers the important information of the suspension system and is critically important for the condition-based maintenance rather than scheduled maintenance in the future. Advanced fault diagnosis method is one of the most effective means for the health monitoring of the suspension system. In this paper, taking the lateral suspension system as an examcple, the fault isolation issue for different component faults occurring in the suspension system is concerned. The sensor configuration for obtaining the vehicle state information and the mathematical model for the lateral suspension system are presented. Four fault features in the time domain and three fault features in the frequency domain are used for each sensor signal. Three different methods, Dempster–Shafer (D–S) evidence theory, Fisher discrimination analysis (FDA) and support vector machine (SVM) techniques are applied to the fault isolation problem. Simulation study is carried out by means of the professional multi-body simulation tool, SIMPACK. The simulation results show that these methods can isolate the considered component faults effectively with a high accuracy. The D–S evidence-based fault isolation approach outperforms the other two methods.     

Fault detection and isolation for a nonlinear railway vehicle suspension with a Hybrid Extended Kalman filter

Fault detection is considered to be one way to improve system reliability and dependability for railway vehicles. The secondary lateral and anti-yaw dampers are the most critical parts in railway suspension systems. So far, the dampers have been modelled as linear components in the fault detection and isolation observer design. In this work, a Hybrid Extended Kalman filter is used to capture the nonlinear characteristics of the dampers. In order to detect and isolate faults, a nonlinear residual generator is developed, which can distinguish clearly between different types of faults. A lateral half train model serves as an example for the proposed technique. The results show that failures in the nonlinear suspension system can be detected and isolated accurately.     

Bolster spring fault detection strategy for heavy haul wagons

An on-board health monitoring system is proposed for heavy haul wagons in this paper including a signal-based fault detection and isolation (FDI) method and an on-line fault diagnose strategy. Such a system, to be feasible on freight wagons, must be sufficiently cheap and robust, hence the design assumes the constraint of using only two accelerometers mounted on the front left and right rear part of each carbody in a heavy haul train. This paper focuses on the detection of bolster spring fault conditions. The problem is made more complex by the modes of failure which might be expected in bolster spring nests. Types of spring failure are firstly identified and discussed covering situations of broken (shortening springs) and softening (individual spring loss from a nest or cross-section loss through corrosion). The effects of these faults and their detectability were investigated using simulations on straight and curved track and using a fully detailed model of a typical 40?t axle-load heavy haul wagon. The simulation results were then examined and compared using cross-correlation analysis and an FDI system was proposed. The FDI system introduced five possible fault indicators. Initial results indicated that it was possible to detect changes in bolster stiffness of ±25%. An on-line fault diagnoses strategy is proposed for bolster spring faults which only requires data from wagon monitoring during travel around sharp curves to detect and the occurrence of confirm faults. The functionality envisaged needs only a ‘once per trip’ monitoring site, such as a sharper curve, and is aimed at condition monitoring rather than the provision of alarms or comprehensive monitoring of all events.     

Application of observer-based fault detection in vehicle roll control

This paper describes how observer-based techniques for intelligent fault detection were applied to monitoring an active suspension control system in an experimental articulated heavy vehicle. The aim was to define a practical method for detecting faults, taking into account the nonlinearities of the vehicle. The experimental vehicle was divided conceptually into subsystems, namely the passive dynamics of the trailer, the dynamics of the hydraulic actuators, and the expected response of the closed-loop system. A linear dynamic model was designed for each subsystem. A fault detection observer was then designed for each dynamic model. The observer feedback gains were chosen to optimise estimation by the observer residual of specified errors on the output measurements. The observer residuals were then normalised and combined logically to provide a fault diagnosis. The performance of the fault detection scheme is demonstrated in the case of sensor faults and changes in the operation of the active control system.     

A signal-based fault detection and classification method for heavy haul wagons

This paper proposes a signal-based fault detection and isolation (FDI) system for heavy haul wagons considering the special requirements of low cost and robustness. The sensor network of the proposed system consists of just two accelerometers mounted on the front left and rear right of the carbody. Seven fault indicators (FIs) are proposed based on the cross-correlation analyses of the sensor-collected acceleration signals. Bolster spring fault conditions are focused on in this paper, including two different levels (small faults and moderate faults) and two locations (faults in the left and right bolster springs of the first bogie). A fully detailed dynamic model of a typical 40t axle load heavy haul wagon is developed to evaluate the deterioration of dynamic behaviour under proposed fault conditions and demonstrate the detectability of the proposed FDI method. Even though the fault conditions considered in this paper did not deteriorate the wagon dynamic behaviour dramatically, the proposed FIs show great sensitivity to the bolster spring faults. The most effective and efficient FIs are chosen for fault detection and classification. Analysis results indicate that it is possible to detect changes in bolster stiffness of ±25% and identify the fault location.     

An efficient recursive least square-based condition monitoring approach for a rail vehicle suspension system

A model-based condition monitoring strategy for the railway vehicle suspension is proposed in this paper. This approach is based on recursive least square (RLS) algorithm focusing on the deterministic ‘input–output’ model. RLS has Kalman filtering feature and is able to identify the unknown parameters from a noisy dynamic system by memorising the correlation properties of variables. The identification of suspension parameter is achieved by machine learning of the relationship between excitation and response in a vehicle dynamic system. A fault detection method for the vertical primary suspension is illustrated as an instance of this condition monitoring scheme. Simulation results from the rail vehicle dynamics software ‘ADTreS’ are utilised as ‘virtual measurements’ considering a trailer car of Italian ETR500 high-speed train. The field test data from an E464 locomotive are also employed to validate the feasibility of this strategy for the real application. Results of the parameter identification performed indicate that estimated suspension parameters are consistent or approximate with the reference values. These results provide the supporting evidence that this fault diagnosis technique is capable of paving the way for the future vehicle condition monitoring system.     

线控转向系统故障检测及容错控制协同设计

为解决线控转向系统故障可能导致车辆失控的问题,提出一种故障检测及容错控制协同设计方法。首先,建立了包含线控转向系统加性故障的车辆动力学模型;其次,联合车辆动力学模型及故障检测/容错控制器,建立跟踪误差闭环控制系统;然后,求解满足闭环系统H∞性能的线性矩阵不等式,得到故障检测/容错控制器参数;最后,基于dSPACE Full-Size HIL进行硬件在环仿真测试。结果表明,该方法可快速检测出转向系统故障,同时实现了车辆的容错控制。     

Fault detection of vehicle suspension system using wavelet analysis

This paper presents a method based on continuous wavelet transform to detect the faults of vehicle suspension systems. The Morlet wavelet functions are employed to approach the natural frequencies of the system and the frequency components of the signal with relative maximum energy. To evaluate our method, we use a full vehicle dynamic model which has been simulated in ADAMS/CAR and validated by laboratory test results. The suspension faults have been considered due to the damage of shock absorbers (dampers) and upper damper bushings (UDBs) and assumed as the decrease in damping force and loose joints, respectively. In this paper, the incapability of the spectral analysis by using fast Fourier transform in analysis of the signals is revealed through applying the inputs that include transient characteristics and then wavelet transform employed to achieve more proper results. A swept frequency is applied as an input to the wheels that simulates the road irregularities. After detection of faulty sections of the system using signal energy distribution, the defects of damper and UDBs are distinguished from each other through observing the changes of natural frequencies and corresponding energy amplitudes.     

Identifying tyre models directly from vehicle test data using an extended Kalman filter

Individual tyre models are traditionally derived from component tests, with their parameters matched to force and slip measurements. They are imported into vehicle models which should, but do not always properly provide suspension geometry interaction. Recent advances in Global Positioning System (GPS)/inertia vehicle instrumentation now make full state measurement viable in test vehicles, so tyre slip behaviour is directly measurable. This paper uses an extended Kalman filter for system identification, to derive individual load-dependent tyre models directly from these test vehicle state measurements. The resulting model therefore implicitly compensates for suspension geometry and compliance. The paper looks at two variants of the tyre model, and also considers real-time adaptation of the model to road surface friction variations. Test vehicle results are used exclusively, and the results show successful tyre model identification, improved vehicle model state prediction – particularly in lateral velocity reproduction – and an effective real-time solution for road friction estimation.     

基于正交试验的虚拟样车平顺性分析及参数选择

利用多体力学理论,在机械系统动力学分析软件ADAMS中建立了某车的整车多体力学模型。将虚拟样车在三维空间道路上进行平顺性仿真试验,通过正交试验方法研究了前、后悬架弹簧刚度及相关主要衬套等性能参数对汽车行驶平顺性的影响,并根据正交试验的结果优选了相应的设计参数。     

Vehicle detection system design based on stereo vision sensors

Vehicle detection is a crucial issue for driver assistance system as well as for autonomous vehicle guidance function and it has to be performed with high reliability to avoid any potential collision. The vision-based vehicle detection systems are regarded promising for this purpose because they require little infrastructure on a highway. However, the feasibility of these systems in passenger car requires accurate and robust sensing performance. In this paper, a vehicle detection system using stereo vision sensors is developed. This system utilizes feature extraction, epipoplar constraint and feature matching in order to robustly detect the initial corresponding pairs. The proposed system can detect a leading vehicle in front and can estimate its position parameters such as the distance and heading angle. After the initial detection, the system executes the tracking algorithm for the vehicles in the lane. The proposed vehicle detection system is implemented on a passenger car and its performances are verified experimentally.     

Switched control of vehicle suspension based on motion-mode detection

This paper presents a study on switched control of vehicle suspension based on motion-mode detection. This control strategy can be potentially implemented via the interconnected suspension such as hydraulically interconnected suspension by actively switching its interconnection configuration in terms of the dominant vehicle body motion-mode. The design of the switched control law is developed focusing on three vehicle body motion-modes: bounce, pitch, and roll. At first, an H_∞ optimal controller will be designed for each motion-mode with the use of a common quadratic Lyapunov function, which guarantees the stability of the switched system under arbitrary switching functions. Then, a motion-mode detection method based on the calculation of the motion-mode energy is introduced. And then, the possible implementation of the control system in practice is discussed. Finally, numerical simulations are used to validate the proposed study.     

Adaptive Control of Vehicle Suspension

An adaptive control scheme for a two-degree-of-freedom vehicle model with active suspension is proposed. The performance goal is to minimize the variance of vehicle body acceleration under inequality constraints imposed on the variance of either tire or suspension deflection. An active suspension is adapted to the changes in vehicle velocity and the type of road (or terrain) surface which is assumed to be reconstructable from the accelerometer measurements. The control gain factors are obtained by the iterative method taking advantage of stochastic linear control theory. The performance of the system is evaluated and compared to that of an active system with constant gain factors and a passive system with adjustable parameters.     

Optimal Adaptive Active Suspensions for a Full Car Model

In order to present a useful method for designing active suspension of a vehicle, a linear full-car model is used in this investigation. In this model, the dampers of passive system are totally replaced by actuators. The actuators are controlled with optimal full state vector feedback. After determining feedback coefficients, the responses of active and passive systems were compared and it was found that performance of active system is much superior. It is desired that, changes in vehicle parameters would not affect the system's performance and hence should not violate its optimality. In other words, the system should behave adaptively using Model Reference Adaptive Control. The optimally controlled active suspension was used as a model for the active suspension of vehicle. In this way, the suspension of vehicle is controlled in such a way that its output approaches to that of the optimal active model. Thus the suspension should behave just like the optimal one.     

汽车悬挂系统故障寻迹检测设备的设计方案

汽车悬挂系统故障维修工作中,某些故障需要在复杂路况下路试重现,给维修工作带来很多不便.为解决上述问题,设计方案中提供了一种可变振幅可倾斜动态模拟汽车路试的震动装置,采用这种装置可动态模拟汽车以不同车速以及行驶在各种路况.震动装置由型钢焊接成的框架,和框架上安装的两根滚筒,其中一根是无动力同心滚筒,另一根是可变偏心度的偏...     

Prediction of ride quality of a Maglev vehicle using a full vehicle multi-body dynamic model

In magnetically levitated (Maglev) transportation systems, especially in electromagnetic suspension system (EMS) type Maglev systems, highly accurate prediction of ride quality is very important in order to reasonably relax guideway construction tolerances or constraints and stiffness while meeting the specification for ride comfort, thereby reducing guideway construction and maintenance costs. A full vehicle multi-body dynamic model is proposed, to facilitate a rigorous ride quality prediction of an EMS-type Maglev vehicle. Using the more realistic dynamic model proposed in this paper, the effects of guideway deflection limits, surface roughness, and levitation control system parameters on ride quality are studied numerically. The results obtained from the simulation studies are then used to facilitate a discussion of the trade-off between guideway smoothness and vehicle suspension. It can be expected that these studies could suggest cost-effective specifications for guideway construction tolerances and stiffness and EMS.     

Semi-active suspension systems for railway vehicles using magnetorheological dampers. Part I: system integration and modelling

In this paper, it is aimed to investigate semi-active suspension systems using magnetorheological (MR) fluid dampers for improving the ride quality of railway vehicles. A 17-degree-of-freedom (DOF) model of a full-scale railway vehicle integrated with the semi-active controlled MR fluid dampers in its secondary suspension system is proposed to cope with the lateral, yaw, and roll motions of the car body, trucks, and wheelsets. The governing equations combining the dynamics of the railway vehicle integrated with MR dampers in the suspension system and the dynamics of the rail track irregularities are developed and a linear quadratic Gaussian (LQG) control law using the acceleration feedback is adopted, in which the state variables are estimated from the measurable accelerations with a Kalman estimator. In order to evaluate the performances of the semi-active suspension systems based on MR dampers for railway vehicles, the random and periodical track irregularities are modelled with a uniform state-space formulation according to the testing data and incorporated into the governing equation of the railway vehicle integrated with the semi-active suspension system. Utilising the governing equations and the semi-active controller developed in this paper, the simulation and analysis are presented in Part II of this paper.     

Adaptive Control of Vehicle Suspension

SUMMARY

An adaptive control scheme for a two-degree-of-freedom vehicle model with active suspension is proposed. The performance goal is to minimize the variance of vehicle body acceleration under inequality constraints imposed on the variance of either tire or suspension deflection. An active suspension is adapted to the changes in vehicle velocity and the type of road (or terrain) surface which is assumed to be reconstructable from the accelerometer measurements. The control gain factors are obtained by the iterative method taking advantage of stochastic linear control theory. The performance of the system is evaluated and compared to that of an active system with constant gain factors and a passive system with adjustable parameters.     

基于机器视觉的车辆检测与参数识别研究进展

近年来公路交通运输快速增长,交通车辆的快速准确检测与识别对智能交通系统和交通基础设施运维具有重要意义.随着机器视觉和深度学习技术的迅速发展及其在目标检测领域的广泛应用,车辆目标检测和参数识别也取得新的突破.该文从车辆参数的识别方法和应用研究两方面梳理了机器视觉和深度学习在车辆检测与参数识别领域的研究现状、最新研究成果和...