Designing a non-linear tracking controller for vehicle active suspension systems using an optimization process

In this paper, a new non-linear tracking controller for vehicle active suspension systems is analytically designed using an optimization process. The proposed scheme employs a realistic non-linear quarter-car model, which is composed of a hardening spring and a quadratic damping force. The control input is the external active suspension force and is determined by minimizing a performance index defined as a weighted combination of conflicting objectives, namely ride quality, handling performance and control energy. A linear skyhook model with standard parameters is used as the reference model to be tracked by the controller. The robustness of the proposed controller in the presence of modeling uncertainties is investigated. The performed analysis and the simulation results indicate that both vehicle ride comfort and handling performance can be improved using the minimum external force when the proposed non-linear controller is engaged with the model. Meanwhile, a compromise between different objectives and control energy can easily be made by regulating their respective weighting factors, which are the free parameters of the control law.     

Comparison between different sets of suspension parameters and introduction of new modified skyhook control strategy incorporating varying road condition

This study examines the uncertainties in modelling a quarter car suspension system caused by the effect of different sets of suspension parameters of a corresponding mathematical model. To overcome this problem, 11 sets of identified parameters of a suspension system have been compared, taken from the most recent published work. From this investigation, a set of parameters were chosen which showed a better performance than others in respect of peak amplitude and settling time. These chosen parameters were then used to investigate the performance of a new modified continuous skyhook control strategy with adaptive gain that dictates the vehicle's semi-active suspension system. The proposed system first captures the road profile input over a certain period. Then it calculates the best possible value of the skyhook gain (SG) for the subsequent process. Meanwhile the system is controlled according to the new modified skyhook control law using an initial or previous value of the SG. In this study, the proposed suspension system is compared with passive and other recently reported skyhook controlled semi-active suspension systems. Its performances have been evaluated in terms of ride comfort and road handling performance. The model has been validated in accordance with the international standards of admissible acceleration levels ISO2631 and human vibration perception.     

State observer-based sliding mode control for semi-active hydro-pneumatic suspension

This paper proposes an improved virtual reference model for semi-active suspension to coordinate the vehicle ride comfort and handling stability. The reference model combines the virtues of sky-hook with ground-hook control logic, and the hybrid coefficient is tuned according to the longitudinal and lateral acceleration so as to improve the vehicle stability especially in high-speed condition. Suspension state observer based on unscented Kalman filter is designed. A sliding mode controller (SMC) is developed to track the states of the reference model. The stability of the SMC strategy is proven by means of Lyapunov function taking into account the nonlinear damper characteristics and sprung mass variation of the vehicle. Finally, the performance of the controller is demonstrated under three typical working conditions: the random road excitation, speed bump road and sharp acceleration and braking. The simulation results indicated that, compared with the traditional passive suspension, the proposed control algorithm can offer a better coordination between vehicle ride comfort and handling stability. This approach provides a viable alternative to costlier active suspension control systems for commercial vehicles.     

On the achievable performance using variable geometry active secondary suspension systems in commercial vehicles

There is a need to further improve driver comfort in commercial vehicles. The variable geometry active suspension offers an interesting option to achieve this in an energy efficient way. However, the optimal control strategy and the overal performance potential remains unclear. The aim of this paper is to quantify the level of performance improvement that can theoretically be obtained by replacing a conventional air sprung cabin suspension design with a variable geometry active suspension. Furthermore, the difference between the use of a linear quadratic (LQ) optimal controller and a classic skyhook controller is investigated. Hereto, an elementary variable geometry actuator model and experimentally validated four degrees of freedom quarter truck model are adopted. The results show that the classic skyhook controller gives a relatively poor performance while a comfort increase of 17–28% can be obtained with the LQ optimal controller, depending on the chosen energy weighting. Furthermore, an additional 75% comfort increase and 77% energy cost reduction can be obtained, with respect to the fixed gain energy optimal controller, using condition-dependent control gains. So, it is concluded that the performance potential using condition-dependent controllers is huge, and that the use of the classic skyhook control strategy should, in general, be avoided when designing active secondary suspensions for commercial vehicles.     

The Development and Implementation of Adaptive Semi-Active Suspension Control*

Using adjustable shock absorbers within vehicle suspension systems, it is possible to improve ride comfort significantly when a control strategy is applied based on the so-called skyhook principle. However, the drawback is a poorly damped wheel-hop mode which makes the road holding ability worse. Using adaptive semi-active suspension control based on the tire load variations as introduced in this paper, the trade-off between road holding and ride comfort can be relaxed. Implementation of adaptive skyhook control requires the determination of a number of important and difficult to measure states of the vehicle. This can either be accomplished by several sensors and filters or by a state estimator in combination with less sensors and an internal model of the vehicle. Both methods are discussed. Finally some preliminary test results are discussed.     

The Development and Implementation of Adaptive Semi-Active Suspension Control*

SUMMARY

Using adjustable shock absorbers within vehicle suspension systems, it is possible to improve ride comfort significantly when a control strategy is applied based on the so-called skyhook principle. However, the drawback is a poorly damped wheel-hop mode which makes the road holding ability worse. Using adaptive semi-active suspension control based on the tire load variations as introduced in this paper, the trade-off between road holding and ride comfort can be relaxed. Implementation of adaptive skyhook control requires the determination of a number of important and difficult to measure states of the vehicle. This can either be accomplished by several sensors and filters or by a state estimator in combination with less sensors and an internal model of the vehicle. Both methods are discussed. Finally some preliminary test results are discussed.     

Development of Preview Active Suspension Control System and Performance Limit Analysis by Trajectory Optimization

The main role of the suspension system is to achieve ride comfort by reducing vibrations generated by the road roughness. The active damper is getting much attention due to its reduced cost and ability to enhance ride comfort especially when the road ahead is measurable by an environment sensor. In this study a preview active suspension control system was developed in order to improve ride comfort when the vehicle is passing over a speed bump. The control system consists of a feedback controller based on the skyhook logic and a feedforward controller for canceling out the road disturbance. The performance limit for the active suspension control system was computed via trajectory optimization to provide a measure against which to compare and validate the performance of the developed controller. The simulation results indicated that the controller of this study could enhance ride comfort significantly over the active suspension control system employing only the skyhook feedback control logic. Also the developed controller, by displaying similar control pattern as the trajectory optimization during significant time portions, proved that its control policy is legitimate.     

Adaptive sliding control of active suspension systems with uncertain hydraulic actuator dynamics

An adaptive sliding controller is proposed in this article to control the active suspension systems of a quarter-car model with hydraulic actuator. The highly nonlinear actuator dynamics is assumed to have some time-varying uncertainties with unknown bounds. Owing to its time-variant nature, traditional adaptive designs are not feasible. As the variation bounds are not given, the conventional robust controllers cannot be applied either. In this article, we use the function approximation technique to represent the uncertainties with finite combinations of some basis functions, and the Lyapunov method is employed to find update laws for the coefficients of the approximating series. The actuator force can track the desired force generated from the skyhook dynamics with ultimately bounded performance. If a sufficient number of basis functions are used and the approximation error can be ignored, asymptotic convergence performance can be proved. If the bound of the approximation error is available, asymptotic convergence of the output error still can be obtained with some modifications of the proposed control law. Simulation results show that the controller proposed can give significant improvement of ride comfort when compared with the performance of its passive counterpart.     

Decentralized neuro-fuzzy control for half car with semi-active suspension system

In this paper, a decentralized neuro-fuzzy controller has been created in order to improve the ride comfort and increase the stability for half car suspension system, which used the magneto-rheological damper as a semi-active device. Firstly, relative gain array and relative disturbance gain methods have been used for deriving a relation between inputs, disturbances and outputs to select pairing with minimum interaction to design a decentralize controller. Secondary, decentralized neuro-fuzzy controllers for front and rear chassis are designed to predict the required damping force taking the acceleration of the sprung mass and desired acceleration obtained by using pole-placement method as inputs. To predict the control voltage required for producing the force predicted by the controller, the inverse neuro-fuzzy model of MR damper has been designed. Simulation by using MATLAB programs has been created. The results show that the ride comforts and vehicle stability have been improved in comparison with the passive system.     

Vehicle Dynamic Analysis and Evaluation of Continuously Controlled Semi-Active Suspensions Using Hardware-in-the-loop Simulation

A semi-active suspension system with continuously variable damper is greatly expected to be used mainly in the future as a high-performance suspension system due to its cost-effectiveness, light weight, and low energy consumption. In this paper, to develop a suitable control logic for the semi-active suspension system, the hardware-in-the-loop simulation is performed for the experimental continuously variable damper combined with a quarter-car model, and the simulation results are compared for passive, on/off controlled, and continuously controlled dampers in the aspects of ride comfort and driving safety, assuming each damper to be installed on the vehicle.     

车辆半主动悬架与助力转向集成控制的仿真研究

为协调车辆操纵稳定性和行驶平顺性,基于底盘系统动力学原理,建立了半主动悬架和电动助力转向的综合模型,对半主动悬架和电动助力转向系统进行集成控制.运用二次反馈法和PID策略分别对悬架的可调阻尼和转向系统的助力进行控制.仿真结果表明,在集成控制情况下,车辆的操纵稳定性和平顺性均优于悬架或转向单独控制的效果.     

Development of a systematic and practical methodology for the design of vehicles semi-active suspension control system

In this paper, a novel systematic and practical methodology is presented for design of vehicle semi-active suspension systems. Typically, the semi-active control strategies developed to improve vehicle ride comfort and stability have a switching nature. This makes the design of the controlled suspension systems difficult and highly dependent on an extensive trial-and-error process. The proposed methodology maps the discontinuous control system model to a continuous linear region, where all the time and frequency design techniques, established in the conventional control system theory, can be applied. If the semi-active control system is designed to satisfy some ride and stability requirements, an inverse mapping offers the ultimate control law. At the end, the entire design procedure is summarised in six steps. The effectiveness of the proposed methodology in the design of a semi-active suspension system for a Cadillac SRX 2005 is demonstrated with road tests results. Real-time experiments confirm that the use of the newly developed systematic design method reduces the required time and effort in real industrial problems.     

基于ILMI算法的车辆半主动悬架静态输出反馈控制

针对采用磁流变阻尼器的1/4汽车半主动悬架模型进行振动控制分析。利用迭代线性矩阵不等式(ILMI)算法在输出反馈控制中的求解优势,提出基于ILMI算法的半主动悬架静态输出反馈控制方法。仿真结果表明,结合合适的控制算法,采用磁流变阻尼器的半主动悬架系统有效地改善了汽车驾驶平顺性和乘坐舒适性。     

Inverse neuro-fuzzy MR damper model and its application in vibration control of vehicle suspension system

In this paper, a magneto-rheological (MR) damper-based semi-active controller for vehicle suspension is developed. This system consists of a linear quadratic Gauss (LQG) controller as the system controller and an adaptive neuro-fuzzy inference system (ANFIS) inverse model as the damper controller. First, a modified Bouc–Wen model is proposed to characterise the forward dynamic characteristics of the MR damper based on the experimental data. Then, an inverse MR damper model is built using ANFIS technique to determine the input current so as to gain the desired damping force. Finally, a quarter-car suspension model together with the MR damper is set up, and a semi-active controller composed of the LQG controller and the ANFIS inverse model is designed. Simulation results demonstrate that the desired force can be accurately tracked using the ANFIS technique and the semi-active controller can achieve competitive performance as that of active suspension.     

New insights from fractional order skyhook damping control for railway vehicles

Active suspensions for railway vehicles have been a topic of research for a number of decades and while their applications in service operation are limited, it seems clear that they will in due course see widespread adoption. Railway suspension design is a problem of compromise on the non-trivial trade-off of ride quality versus track following (guidance), and the skyhook damping control approach has been paramount in illustrating the potential benefits. Since skyhook damping control, various advanced control studies appeared contributing to redefine the boundaries of the aforementioned trade-off. Yet there is no study on the impact of fractional order (FO) methods in the context of skyhook railway active suspensions and in particular related to skyhook damping control. This is the area to which this paper strongly contributes. We present findings from a current project on FO controllers for railway vehicles active suspensions, in particular work on the effect of FO methods in basic skyhook damping control schemes, i.e. pure and intuitively based skyhook. First, we present a brief review of conventional skyhook damping control and then proceed to a rigorous investigation of the impact of FO on the ride quality/track following trade-off. The relevant benefits from FO methods are appraised and new insights highlighted.     

主动汽车悬架的非线性控制

本文采用１／４车模型对天棚阻尼器和主动悬架的动力学性能进行分析，针对执行器的非线性特性，探讨了微分几何法和反馈法线必互法在主动悬架控制中的应用，在系统控制设计中采用了离散滑模法，仿真结果显示非线性控制律能有效地改善主动悬架的隔振特性。     

Semi-active control of tracked vehicle suspension incorporating magnetorheological dampers

In past years, the application of magnetorheological (MR) and electrorheological dampers in vehicle suspension has been widely studied, mainly for the purpose of vibration control. This paper presents theoretical study to identify an appropriate semi-active control method for MR-tracked vehicle suspension. Three representative control algorithms are simulated including the skyhook, hybrid and fuzzy-hybrid controllers. A seven degrees-of-freedom tracked vehicle suspension model incorporating MR dampers has been adopted for comparison between the performance of the three controllers. The model differential equations are derived based on Newton's second law of motion and the proposed control methods are developed. The performance of each control method under bump and sinusoidal road profiles for different vehicle speeds is simulated and compared with the performance of the conventional suspension system in time and frequency domains. The results show that the performance of tracked vehicle suspension with MR dampers is substantially improved. Moreover, the fuzzy-hybrid controller offers an excellent integrated performance in reducing the body accelerations as well as wheel bounce responses compared with the classical skyhook and hybrid controllers.     

Pro-active optimal control for semi-active vehicle suspension based on sensitivity updates

This article suggests a strategy to control semi-active suspensions of vehicles in a pro-active way to adapt to future road profiles. The control strategy aims to maximise comfort while maintaining good handling properties. It employs suitably defined optimal control problems in combination with a parametric sensitivity analysis. The optimal control techniques are used to optimise the time-dependent damper coefficients in an electro-rheological damper for given nominal road profiles. The parametric sensitivity analysis is used to adapt the computed nominal optimal controls to perturbed road profiles in real time. The method is particularly useful for events with a low excitation frequency such as ramps, bumps, or potholes. For high-frequency excitations standard controllers are preferable; so we propose a switched open–closed-loop controller design. Various examples demonstrate the performance of the approach.     

Semi-active H∞ control of high-speed railway vehicle suspension with magnetorheological dampers

In this paper, semi-active H∞ control with magnetorheological (MR) dampers for railway vehicle suspension systems to improve the lateral ride quality is investigated. The proposed semi-active controller is composed of a H∞ controller as the system controller and an adaptive neuro-fuzzy inference system (ANFIS) inverse MR damper model as the damper controller. First, a 17-degree-of-freedom model for a full-scale railway vehicle is developed and the random track irregularities are modelled. Then a modified Bouc–Wen model is built to characterise the forward dynamic characteristics of the MR damper and an inverse MR damper model is built with the ANFIS technique. Furthermore, a H∞ controller composed of a yaw motion controller and a rolling pendulum motion (lateral motion+roll motion) controller is established. By integrating the H∞ controller with the ANFIS inverse model, a semi-active H∞ controller for the railway vehicle is finally proposed. Simulation results indicate that the proposed semi-active suspension system possesses better attenuation ability for the vibrations of the car body than the passive suspension system.     

Road Vehicle Suspension System Design - a review

Based mainly on English language literature, information relating to the design of automobile suspension systems for ride comfort and control of wheel load variations for frequencies below body structure resonances is reviewed. The information is interpreted in the context of vehicles which travel through a wide speed range on roads of markedly differing quality, which do so carrying different loads and which are required to possess good handling qualities.

Sections are devoted to describing road surfaces, modelling vehicles and setting up performance criteria, and to passive, active, semi-active and slow-active system types. Methods for deriving active system control laws are outlined. Strengths and weaknesses of the various systems are identified and their relative performance capabilities and equipment requirements are discussed. Attention is given to adaptation of the suspension or control system parameters to changing conditions. Remaining research needs are considered.