Optimized design for a MacPherson strut suspension with side load springs

Undesired lateral force inevitably exists in a MacPherson suspension system, which is liable to damper rod’s side wear and promotes the damper’s inner friction decreasing the ride performance from the suspension system. Substituting a new side load spring with curved centerline for the conventional coil spring has been proven able to solve these problems and Multi-body Dynamics combining with Finite Elements Analysis may be an efficient method in optimizing its design. Therefore, taking a passenger car as example, a detailed multi-body dynamics model for the suspension system is built to simulate forces exerted on the damper and the minimization of its lateral component is selected as the design target for the spring. When the structure optimization of the side load spring is performed using FEA software ANSYS, its vertical and lateral elastic characteristics, supported by test data, are analyzed. After importing FEA results back to the suspension system, the dynamics simulation can be performed to validate the optimization result.     

Nonlinear tire-road friction control based on tire model parameter identification

A hierarchical control structure is a more suitable structural scheme for integrated chassis control. Generally, this type of structure has two main functions. The upper layer manages global control and force allocation, while the bottom layer allocates realized forces with 4 independent local tire controllers. The way to properly allocate these target forces poses a difficult task for the bottom layer. There are two key problems that require attention: obtaining the nonlinear time-varying coefficient of friction between the tire and different road surfaces and accurately tracking the desired forces from the upper layer. This paper mainly focuses on longitudinal tire-road friction allocation and control strategies that are based on the antilock braking system (ABS). Although it is difficult to precisely measure longitudinal tire-road friction forces for frequently changing road surface conditions, they can be estimated with a real-time measurement of brake force and angular acceleration at the wheels. The Magic Formula model is proposed as the reference model, and its key parameters are identified online using a constrained hybrid genetic algorithm to describe the evolution of tire-road friction with respect to the wheel slip. The desired wheel slip, with respect to the reference tire-road friction force from the top layer, is estimated with the inverse quadratic interpolation method. The tire-road friction controller of the extended anti-lock braking system (Ext-ABS) is designed through use of the nonlinear sliding mode control method. Simulation results indicate that acceptable modifications to changes in road surface conditions and adequate stability can be expected from the proposed control strategy.     

Influence of the aerodynamic forces on the pantograph–catenary system for high-speed trains

Most of the high-speed trains in operation today have the electrical power supply delivered through the pantograph–catenary system. The understanding of the dynamics of this system is fundamental since it contributes to decrease the number of incidents related to these components, to reduce the maintenance and to improve interoperability. From the mechanical point of view, the most important feature of the pantograph–catenary system consists in the quality of the contact between the contact wire of the catenary and the contact strips of the pantograph. The catenary is represented by a finite element model, whereas the pantograph is described by a detailed multibody model, analysed through two independent codes in a co-simulation environment. A computational procedure ensuring the efficient communication between the multibody and finite element codes, through shared computer memory, and suitable contact force models were developed. The models presented here are contributions for the identification of the dynamic behaviour of the pantograph and of the interaction phenomena in the pantograph–catenary system of high-speed trains due to the action of aerodynamics forces. The wind forces are applied on the catenary by distributing them on the finite element mesh. Since the multibody formulation does not include explicitly the geometric information of the bodies, the wind field forces are applied to each body of the pantograph as time-dependent nonlinear external forces. These wind forces can be characterised either by using computational fluid dynamics or experimental testing in a wind tunnel. The proposed methodologies are demonstrated by the application to real operation scenarios for high-speed trains, with the purpose of defining service limitations based on train and wind speed combination.     

Analysis of wheel speed vibrations for road friction classification

ABSTRACT

With higher level of vehicle automation, it becomes increasingly important to know the maximum possible tyre forces during normal driving. An interesting method in this respect is estimating the tyre–road friction from the resonance peak in the wheel speed signal, excited by road roughness. A simulation environment using the MF-Swift tyre model is proposed, which gives insight in the correctness and functioning of this method. From implementing the estimation algorithm and considering the tyre torsional vibration system, it is concluded that frequencies and damping ratios can be estimated with reasonable accuracy and that the trends observed with changing road friction are consistent. Furthermore, the proposed simulation environment gives opportunity to investigate other issues like robustness of the estimation method to road roughness. Additionally, the tyre modelling aspect of the estimation method is analysed and improvements are proposed.     

Effective assessment of tyre–road friction coefficient using a hybrid estimator

Vehicle stability and active safety control depend heavily on tyre forces available on each wheel of a vehicle. Since tyre forces are strongly affected by the tyre–road friction coefficient, it is crucial to optimise the use of the adhesion limits of the tyres. This study presents a hybrid method to identify the road friction limitation; it contributes significantly to active vehicle safety. A hybrid estimator is developed based on the three degrees-of-freedom vehicle model, which considers longitudinal, lateral and yaw motions. The proposed hybrid estimator includes two sub-estimators: one is the vehicle state information estimator using the unscented Kalman filter and another is the integrated road friction estimator. By connecting two sub-estimators simultaneously, the proposed algorithm can effectively estimate the road friction coefficient. The performance of the proposed estimation algorithm is validated in CarSim/Matlab co-simulation environment under three different road conditions (high-μ, low-μ and mixed-μ). Simulation results show that the proposed estimator can assess vehicle states and road friction coefficient with good accuracy.     

Integrated Control of Active Rear Wheel Steering and Direct Yaw Moment Control

An integrated control system of active rear wheel steering (4WS) and direct yaw moment control (DYC) is presented in this paper. Because of the tire nonlinearity that is mainly due to the saturation of cornering forces, vehicle handling performance is improved but limited to a certain extent only by steering control. Direct yaw moment control using braking and/or driving forces is effective not only in linear but also nonlinear ranges of tire friction circle. The proposed control system is a model matching controller which makes the vehicle follow the desired dynamic model by the state feedback of both yaw rate and side slip angle. Various computer simulations are carried out and show that vehicle handling performance is much improved by the integrated control system.     

Optimization of curving performance of rail vehicles

The curving performance of a transit rail vehicle model with 21 degrees of freedom is optimized using a combination of multibody dynamics and a genetic algorithm (GA). The design optimization is to search for optimal design variables so that the noise or wear, arising from misalignment of the wheelsets with the track, is reduced to a minimum level during curve negotiations with flange contact forces guiding the rail vehicle. The objective function is a weighted combination of angle of attack on wheelsets and ratios of lateral to vertical forces on wheels. Using the combination of the GA and a multibody dynamics modelling program, A'GEM, the generation of governing equations of motion for complex nonlinear dynamic rail vehicle models and the search for global optimal design variables can be carried out automatically. To demonstrate the feasibility and efficacy of the proposed approach of using the combination of multibody dynamics and GAs, the numerical simulation results of the optimization are offered, the selected objective function is justified, and the sensitivity analysis of different design parameters and different design parameter sets on curving performance is performed. Numerical results show that compared with suspension and inertial parameter sets, the geometric parameter set has the most significant effect on curving performance.     

Optimization of curving performance of rail vehicles

The curving performance of a transit rail vehicle model with 21 degrees of freedom is optimized using a combination of multibody dynamics and a genetic algorithm (GA). The design optimization is to search for optimal design variables so that the noise or wear, arising from misalignment of the wheelsets with the track, is reduced to a minimum level during curve negotiations with flange contact forces guiding the rail vehicle. The objective function is a weighted combination of angle of attack on wheelsets and ratios of lateral to vertical forces on wheels. Using the combination of the GA and a multibody dynamics modelling program, A’GEM, the generation of governing equations of motion for complex nonlinear dynamic rail vehicle models and the search for global optimal design variables can be carried out automatically. To demonstrate the feasibility and efficacy of the proposed approach of using the combination of multibody dynamics and GAs, the numerical simulation results of the optimization are offered, the selected objective function is justified, and the sensitivity analysis of different design parameters and different design parameter sets on curving performance is performed. Numerical results show that compared with suspension and inertial parameter sets, the geometric parameter set has the most significant effect on curving performance.     

Integrated Control of Active Rear Wheel Steering and Direct Yaw Moment Control

SUMMARY

An integrated control system of active rear wheel steering (4WS) and direct yaw moment control (DYC) is presented in this paper. Because of the tire nonlinearity that is mainly due to the saturation of cornering forces, vehicle handling performance is improved but limited to a certain extent only by steering control. Direct yaw moment control using braking and/or driving forces is effective not only in linear but also nonlinear ranges of tire friction circle. The proposed control system is a model matching controller which makes the vehicle follow the desired dynamic model by the state feedback of both yaw rate and side slip angle. Various computer simulations are carried out and show that vehicle handling performance is much improved by the integrated control system.     

Design of a signal transducer for direct conversion of wheel linear accelerations into tire lateral forces

This paper describes a design of a real-time conversion system of wheel linear accelerations into tire lateral forces. Though the tire lateral forces are important elements for analyzing vehicle dynamic control performances, they cannot be easily measured in real-time owing to the non-linearities of tire dynamics, friction, and slippage on road. In this paper, we propose a practical direct method using wheel linear accelerations in order to estimate tire lateral forces transmitted into the vehicle in real-time. A simplified vehicle model based on force-acceleration analysis is proposed to assure the real-time performance. The acceleration values are obtained using three-axis accelerometers attached on each wheel location. For conditioning and rectifying the acceleration signals, a signal transducer is designed using a digital filter. And in order to investigate the feasibility and real-time performance, a prototype of signal transducer is fabricated using a digital signal processor. The experimental results and performance are validated with the road test results using six-component wheel force transducers.     

Implementing a GPU-based numerical algorithm for modelling dynamics of a high-speed train

This paper discusses the initiative of implementing a GPU-based numerical algorithm for studying various phenomena associated with dynamics of a high-speed railway transport. The proposed numerical algorithm for calculating a critical speed of the bogie is based on the first Lyapunov number. Numerical algorithm is validated by analytical results, derived for a simple model. A dynamic model of a carriage connected to a new dual-wheelset flexible bogie is studied for linear and dry friction damping. Numerical results obtained by CPU, MPU and GPU approaches are compared and appropriateness of these methods is discussed.     

DCT直线型换挡动力学仿真（续1）

为了使汽车冲击度和离合器滑摩功能够满足换挡品质的要求,文章对装有双离合器自动变速器（DCT）的汽车进行了动力学仿真分析,建立其变速器动力传动系统模型。并针对变速器直线型换挡过程中冲击度和滑摩功难以同时达到最优的问题,采用遗传算法对离合器油压值进行优化控制,获得油压-时间的最优控制曲线,将优化后的控制曲线代入仿真模型,结果表明,冲击度和滑摩功均达到较为理想的状态。     

A 3D Brush-type Dynamic Tire Friction Model

The use of advanced dynamic friction models can improve the brush-type tire friction models. This paper presents a 3D dynamic brush model based on the LuGre friction model. The model describes the dynamics of longitudinal and lateral tire friction forces, as well as the self aligning torque dynamics. It has been originally derived in a distributed-parameter form, and then transformed to a simpler lumped-parameter form with only three internal states. Both uniform and non-uniform normal pressure distributions are considered. The model has analytical solution for steady-state conditions. The steady-state behavior is validated with respect to “magic” formula static model, which served as an “ideal” benchmark. The lumped model dynamic behavior is validated by comparing its time-responses with original distributed model responses. The model parameterization with respect to normal force and other tire/road parameters is considered as well.     

A 3D Brush-type Dynamic Tire Friction Model

The use of advanced dynamic friction models can improve the brush-type tire friction models. This paper presents a 3D dynamic brush model based on the LuGre friction model. The model describes the dynamics of longitudinal and lateral tire friction forces, as well as the self aligning torque dynamics. It has been originally derived in a distributed-parameter form, and then transformed to a simpler lumped-parameter form with only three internal states. Both uniform and non-uniform normal pressure distributions are considered. The model has analytical solution for steady-state conditions. The steady-state behavior is validated with respect to “magic” formula static model, which served as an “ideal” benchmark. The lumped model dynamic behavior is validated by comparing its time-responses with original distributed model responses. The model parameterization with respect to normal force and other tire/road parameters is considered as well.     

A simplified model of wheel/rail contact mechanics for non-Hertzian problems and its application in rail vehicle dynamic simulations

The presented model assumes semi-elliptical normal pressure distribution in the direction of rolling. The contact area is found by virtual penetration of wheel and rail. The normal pressure is calculated by satisfying contact conditions at the geometrical point of contact. The calculation is non-iterative, fast and completely reliable. It may be carried out on-line in MultiBody Systems (MBS) computer codes. The tests using the programme CONTACT by Kalker and experience from application in MBS codes show that the model is suitable for technical applications. The creep forces have been calculated with the FASTSIM algorithm, adapted for a non-elliptical contact area. Some applications in rail vehicle dynamics and wear simulation have been outlined.     

Tyre–road grip coefficient assessment – Part II: online estimation using instrumented vehicle,extended Kalman filter,and neural network

The main objective of this work is to determine the limit of safe driving conditions by identifying the maximal friction coefficient in a real vehicle. The study will focus on finding a method to determine this limit before reaching the skid, which is valuable information in the context of traffic safety. Since it is not possible to measure the friction coefficient directly, it will be estimated using the appropriate tools in order to get the most accurate information. A real vehicle is instrumented to collect information of general kinematics and steering tie-rod forces. A real-time algorithm is developed to estimate forces and aligning torque in the tyres using an extended Kalman filter and neural networks techniques. The methodology is based on determining the aligning torque; this variable allows evaluation of the behaviour of the tyre. It transmits interesting information from the tyre–road contact and can be used to predict the maximal tyre grip and safety margin. The maximal grip coefficient is estimated according to a knowledge base, extracted from computer simulation of a high detailed three-dimensional model, using Adams^® software. The proposed methodology is validated and applied to real driving conditions, in which maximal grip and safety margin are properly estimated.     

基于定向树搜索的博弈配流模型

通过将交通路网中路径搜索的定向式启发策略与深度优先的树搜索算法相结合,提出了一种有效路径的定向树搜索算法。该算法利用节点坐标划定有效搜索区,使搜索范围缩小。在具体的求解过程中一是利用已求出的节点位势确定下一步搜索的邻接节点范围,二是利用一个简单的节点估价函数确定进一步要选择的节点。通过给每一个节点一个搜索标记号来记录搜索树的分杈情况,可以顺利的实现有效路径的连续搜索,并结合博弈理论建立了新的交通流分配模型,给出了博弈配流的步骤。新模型合理反映了交通路网中出行者的出行路径决策行为,提供了唯一的路径流量解,因此便于在交通网络的灵敏度分析和优化设计中应用。最后,用一个简单算例说明了该方法的有效性。     

Design of safety-oriented control allocation strategies for overactuated electric vehicles

The new vehicle platforms for electric vehicles (EVs) that are becoming available are characterised by actuator redundancy, which makes it possible to jointly optimise different aspects of the vehicle motion. To do this, high-level control objectives are first specified and solved with appropriate control strategies. Then, the resulting virtual control action must be translated into actual actuator commands by a control allocation layer that takes care of computing the forces to be applied at the wheels. This step, in general, is quite demanding as far as computational complexity is considered. In this work, a safety-oriented approach to this problem is proposed. Specifically, a four-wheel steer EV with four in-wheel motors is considered, and the high-level motion controller is designed within a sliding mode framework with conditional integrators. For distributing the forces among the tyres, two control allocation approaches are investigated. The first, based on the extension of the cascading generalised inverse method, is computationally efficient but shows some limitations in dealing with unfeasible force values. To solve the problem, a second allocation algorithm is proposed, which relies on the linearisation of the tyre–road friction constraints. Extensive tests, carried out in the CarSim simulation environment, demonstrate the effectiveness of the proposed approach.