Optimization for Vehicle Suspension I: Time Domain

A numerical procedure for finding the optimum values of a number of parameters describing a model vehicle suspension has been studied. The vehicle has been modelled by dynamic systems of linear springs and dampers, and the goal is to obtain lower acceleration peaks at an elected design point in the vehicle.

The problem is stated as a mathematical programming problem which can be solved by means of the sequential linear programming technique. The procedure has been implemented for a four wheel independent suspension model capable of being subjected to road irregularities and to centrifugal and braking accelerations.     

Optimal Linear Preview Control of Active Vehicle Suspension

SUMMARY

The problem of linear preview control of vehicle suspension is considered as a continuous time stochastic optimal control problem. In the proposed approach minimal a priori information about the road irregularities is assumed and measurement errors are taken into account. It is shown that estimation and control issues can be decoupled. The problem formulation and the analytical solution are given in a general form and hence they apply to other problems in which the system disturbances are unknown a priori, even in a stochastic sense, but some preview information is possible.

The solution is applied to a two-degree-of-freedom (2-DOF) vehicle model. The effects of preview information on ride comfort, road holding, working space of the suspension and power requirements are examined in time and frequency domains. The results show that the greatest potential is for improving road holding properties. This effect could not have been observed in previous studies based on a 1-DOF vehicle model. It is also demonstrated that the presence of preview drastically reduces power requirements, thus relieving the performance versus actuator power dilemma.     

Adaptive Control of Vehicle Suspension

SUMMARY

An adaptive control scheme for a two-degree-of-freedom vehicle model with active suspension is proposed. The performance goal is to minimize the variance of vehicle body acceleration under inequality constraints imposed on the variance of either tire or suspension deflection. An active suspension is adapted to the changes in vehicle velocity and the type of road (or terrain) surface which is assumed to be reconstructable from the accelerometer measurements. The control gain factors are obtained by the iterative method taking advantage of stochastic linear control theory. The performance of the system is evaluated and compared to that of an active system with constant gain factors and a passive system with adjustable parameters.     

Dynamic Response of a Six-axle Locomotive to Random Track Inputs

SUMMARY

Spectral analysis techniques are employed to analyze the dynamic response of a six-axle locomotive on tangent track to vertical and lateral random track irregularities. The locomotive is represented by a thirty-nine (39) degrees of freedom model. A linear model is employed by considering small displacements, linear suspension elements and a linear theory for the wheel-rail interaction. Power spectral densities of displacements, velocities and accelerations and the statistical average frequencies of the system are obtained for each degree of freedom. Comparison of the calculated dominating frequencies with existing experimental values shows good agreement. The technique of spectral analysis is an effective tool for model validation, and for the determination of rail vehicle response to track irregularities. The probability functions for the response can be used as a measure for the ride quality of rail vehicles and for the study of fatigue damage of components.

     

Semi-Active Control of Wheel Hop in Ground Vehicles

ABSTRACT

A two degree-of-freedom vehicle model is developed which incorporates passive, active, and semi-active secondary suspensions. The model is used to demonstrate the trade-offs which are inherent in attempting to provide desirable sprung weight isolation while at the same time controlling unsprung weight motions.

A linear model is used first in order to compare passive and active suspensions in an analytically understandable configuration. The semi-active suspension is inherently nonlinear and is compared to the others through computer simulation. The passive suspension is, of course, the most restrictive in providing simultaneous isolation of sprung and unsprung weight; however, the active suspension is also compromised in providing both functions. The semi-active suspension does an excellent job of tracking its active counterpart.     

A Procedure for Optimization of Truck Suspensions

SUMMARY

The purpose of this paper is to develop a procedure based on covariance analysis and nonlinear programming techniques which can be used for the parameter selection of optimum truck suspensions. The procedure is applied to explore the differences in parameter selection caused by the changes in the frequency content of the road input or by changes in the criteria for optimization. The equations of motion for a tractor-semitrailer truck are cast in state space form. The road excitations are represented by the output of a white noise excited shaping filter taking into consideration the time delays between the different vehicle axles. Shape filters to represent human perception of vibration in both the vertical and longitudinal directions in the time domain are presented and realized in terms of state variables. The suspension parameters of the road-vehicle-human body system are optimized using a direct search algorithm.     

DISCUSSION NOTE on Karnopp's article “Active Damping in Road Vehicle Suspension Systems”

SUMMARY

In this paper, an optimal suspension system is derived for a quarter-car model using multivariable integral control. The suspension system features two parts. The first part is an integral control acting on suspension deflection to ensure zero steady-sate offset due to body and maneuvering forces as well as road inputs. The second is a proportional control operating on the vehicle system states for vibration control and performance improvement. The optimal ride performance of the active suspensions based on linear full-state feedback control laws with and without integral control together with the performance of passive suspensions are compared.     

Active Control of Non-stationary Response of Vehicles with Nonlinear Suspensions

SUMMARY

Active control of non-stationary response of a single degree of freedom vehicle model with nonlinear passive suspension elements is considered in this paper. The method of equivalent linearization is used to derive the equivalent linear model and the optimal control laws are obtained by using stochastic optimal control theory based on full state information. Velocity squared quadratic damping and hysteresis type of stiffness nonlinearities are considered. The effect of the nonlinearities on the active system performance is studied. The performance of active suspensions with nonlinear passive elements is found to be superior to the corresponding passive suspension systems.     

Active Roll Control for Passenger Cars

SUMMARY

The development of a mathematical model of a limited bandwidth hydro-pneumatic suspension that is incorporated into a vehicle handling model is described. The combined model is used to evaluate a suitable control strategy for eliminating body roll during a cornering manoeuvre. The philosophy behind the roll control strategy has been to use feedback measurements of the body motions which do not compromise the ride control. A study of the influence of the position of the body motion feedback transducer on the effectiveness of the system to reduce the body roll is presented. Non-linear modelling of the suspension components for a 0.8g cornering manoeuvre has revealed performance limitations. Conclusions are drawn as to the effectiveness of the control scheme.     

Effects of Model Complexity on the Performance of Automated Vehicle Steering Controllers: Controller Development and Evaluation

SUMMARY

Due to increased traffic congestion and travel times, research in Advanced Vehicle Control Systems (AVCS) has focused on automated lateral and headway control. Automated vehicles are seen as a way to increase freeway capacity and vehicle speeds while reducing accidents due to human error. Recent research in automated lateral control has focused on vehicle control during low-g maneuvers. To increase safety, automated lateral controllers will need to recognize and react to emergency situations.

This paper investigates the effects of vehicle and tire model order on the response of automated vehicles to an emergency step lane change using a controller based on linear vehicle and tire models. From these studies it is concluded that control strategies based solely on linear vehicle and tire models are inadequate for emergency vehicle maneuvers.

A strategy is then proposed to automatically control vehicles through emergency maneuvers. Here the response of a nonlinear vehicle model is used with a linear state model to optimize controller gains for nonlinear maneuvers. An emergency step lane change is used as a preliminary test of the method.     

Modelling Combined Ride and Handling Manœuvres for a Vehicle with Slow-Active Suspension

SUMMARY

The computer modelling of vehicle ride and handling has been widely reported, but often only one or other of these functions is considered. This is especially true in the design of active suspension controllers, where the effects that improvements in the performance of one aspect have on the other are often not presented. This paper initially describes a combined ride and handling model for a large executive saloon fitted with a slow-active suspension. Separately derived ride and roll control strategies are combined and the effects on both ride and handling considered for straight running and various handling man?uvres on rough roads. The results are compared to the original passively suspended vehicle and the effect of running each strategy separately.     

I. Minutes of the IAVSD Board Meetings

SUMMARY

A theoretical analysis is presented to model a hydromechanical, semi-active suspension system, first as a single wheel station and then as fitted to each wheel of an off-road vehicle. Predicted results show that two benefits are obtained by comparison with the equivalent passive system. First, vehicle attitude is controlled for changes in body forces arising from static loads or braking/cornering inputs. Second, a significant improvement in ride comfort is obtained because low suspension stiffnesses can be used.     

Theoretical Limitations in Active Vehicle Suspensions

SUMMARY

Vehicle suspensions in which forces are generated in response to feedback signals by active elements obviously offer increased design flexibility compared to conventional suspensions using passive elements such as springs and dampers. It is often assumed that if practical difficulties are neglected, active systems could in principle produce arbitrary ideal, behavior. It is shown, using a simple linear two degree-of-freedom suspension system, model that even using complete state feed back and in the case of in which the system is controllable in the control theory sense, there still are limitations to suspension performance in the fully active case. If the ideal suspension performance is defined based on low-pass filtering of roadway unevenness inputs, an active suspension may not offer much better performance than a partially active or adaptive passive suspension depending upon the values of certain vehicle parameters.     

Computer-Aided Analysis of Urban Railway Vehicles

SUMMARY

Computer-aided dynamic simulations are usually employed when designing modern urban railway vehicles. Even if the modeling procedure is similar to the one used for trains, specific features have to be taken into account for tramways: they are designed for low speeds (less than 80 km/h) and narrow curves (less than 20 m of radius). Moreover, in order to improve accessibility, low floor designs have been developed (the floor lying at about 300 mm above the rails level). The simulation procedure has therefore to take account of the occurence of multiple wheel/rail contacts or the modelization of independent wheels. A specific software well adapted to the computer-aided design of urban railway vehicles has been developed by the Faculte Polytechnique de Mons. It performs the following classical analyses:

lateral linearization, modal analysis and root locii plots;

vertical linearization and comfort prediction;

non-linear time simulation in straight track (limit cycles) and in curve (derailment study)

parametric analyses

The vehicle model is formed by combination of bodies ( or flexible bodies, rotating bodies like wheelsets or independent wheels) and interconnection elements ( spring and damper elements). Contact between rails and wheels is treated as a part of the rotating bodies. A residual formulation has been preferred. When combined with the use of a complete iteration matrix, this formulation is well adapted to the treatment of stiff differential equations. It is based on a fast determination of the residues of the dynamic equations combined with the calculation of the iteration matrix through a numerical derivation procedure. The advantages of the approach are discussed. The model of a partial low floor vehicle with wheelsets and independent wheels is described.     

Vehicle Energy Dissipation Due to Road Roughness

SUMMARY

Road roughness and surface texture are known to affect tire rolling resistance; however, little emphasis has been placed on the consequent changes in total vehicle energy dissipation due to road roughness. Thus, tire rolling resistance, in isolation from vehicle contributed losses such as dissipation in the suspension, appears to be a weakness in present evaluation procedures as they relate to fuel economy and pollution level testing: Recent work by Funfsinn and Korst has shown that substantial and measurable increases in energy losses occur for vehicles traveling on rough roads. The present investigation uses vehicle axle accelerations as a means of examining various road surfaces. Correlation with computer simulations has allowed the development of a deterministic road roughness model which permits the prediction of energy dissipation in both the tire and suspension as functions of road roughness, tire pressure, and vehicle speed. Comparison to the experiments of Korst and Funfsinn results in good agreement and shows that total rolling loss increases of up to 20 percent compared to ideal smooth roads are possible. The aerodynamic drag coefficient is also found to increase while driving on rough roads.     

A book review of “Dynamik der Kraftfahrzeuge (German)”, Dynamics of Motor Vehicles by M. Mitschke,Springer-Verlag, 1972, 529 pp., 382 figs.

SUMMARY

The demands upon the dynamic behaviour of a vehicle can be stated as an optimization problem. The optimum solution is calculated using an iterative optimization algorithm. Scaling the problem by non-linear transformations reduces the number of iterations. Lagrange multipliers provide useful information about the sensitivity of the optimum with respect to changes of the constraints. The analysis of the dynamic behaviour is performed in the frequency domain. New structural variants are calculated using system synthesis. As an example, the engine, cab and wheel suspension systems of a tractor/semi-trailer have been optimized all together.     

A Modular Computer Model for the Design of Vehicle Dynamics Control Systems1

SUMMARY

This paper describes a multiport approach to computer-aided modeling of vehicle dynamics. The modeling approach produces models that are suitable for the interactive design and evaluation of complex control strategies. The vehicle model which can be used for ride and handling analysis, is built from modular components. The components are programmed using the syntax of the computer aided control system design (CACSD) program EASYS. Seven modeling components are used to create a three-dimensional vehicle dvnamics model. The model is flexible enoug-h to simulate any suspension design with revolute joints.

Each component of the model consists of a FORTRAN subroutine and a main calling module called a macro. To simplify the process of model building, the modeling components in the car model are designed to represent physical elements, such as the spring, damper, link or tire. To create a model, the components, which are represented by blocks, are interconnected through points, located on the blocks, called pons. These ports have been designed to simulate the location of the connection points between the physical elements, as observed in real systems. The construction of multibody models within a CACSD program offers the flexibility of simultaneous interactive simulation of the three-dimensional dvnamics and evaluation of the desien of the controls.

Although modeling of multibody systems using FORTRAN components has been pioneered by Chace, Haug and Orlandea; and bond graph modeling of multibody systems has been investigated by Bos, this approach is novel because:-

The model is included in the control system design program (EASYS). This arrangement allows the designer to exploit the advanced control design tools available in the program. Furthermore, this approach significantly reduces the computation time required for running the model after parameters modification.

The model is built from components that are interconnected by ports which represent the actual physical location of the connection points between the elements. The multiport approach simplifies the model building process for multibody systems. This simplification is achieved by reducing the model of a multibody system to a block diagram form.     

Random Response of Tractor-Semitrailer System

SUMMARY

This work describes an analytical study of the dynamic behaviour of a tractor-semitrailer vehicle. A digital computer simulation was used to describe the longitudinal, vertical, and pitching motions of the vehicle travelling over a stationary random road surface. A man-seat model was also incorporated into the simulation. Vehicle response to road irregularities has been studied by assuming two different roads for loaded and unloaded cases.

Numerical results are presented for vehicle, showing system eigenvalues, power spectral densities and root mean square values of the linear and angular accelerations and displacements. Vehicle acceleration response is compared with the ISO riding comfort standard. All results for the loaded and unloaded cases and for smooth and rough roads indicated that an uncomfortable ride would result from vehicle response.     

Design of a Stroke Dependent Damper for the Front Axle Suspension of a Truck Using Multibody System Dynamics and Numerical Optimization

Summary A stroke dependent damper is designed for the front axle suspension of a truck. The damper supplies extra damping for inward deflections rising above 4 cm. In this way the damper should reduce extreme suspension deflections without deteriorating the comfort of the truck. But the question is which stroke dependent damping curve yields the best compromise between suspension deflection working space and comfort. Therefore an optimization problem is defined to minimize the maximum inward suspension deflection subject to constraints on the chassis acceleration for three typical road undulations. The optimization problem is solved using sequential linear programming (SLP) and multibody dynamics simulation software. Several optimization runs have been carried out for a small two degree of freedom vehicle model and a large full-scale model of the truck semi-trailer combination. The results show that the stroke dependent damping can reduce large deflections at incidental road disturbances, but that the optimum stroke dependent damping curve is related to the acceleration bound. By means of vehicle model simulation and numerical optimization we have been able to quantify this trade-off between suspension deflection working space and truck comfort.     

Optimal Performance of Variable Component Suspensions

SUMMARY

Most vehicle suspension systems use fixed passive components that offer a compromise in performance between sprung mass isolation, suspension travel, and tireroad contact force. Recently, systems with discretely adjustable dampers and air springs been added to production vehicles. Active and semi-active damping concepts for vehicle suspensions have also been studied theoretically and with physical prototypes. This paper examines the optimal performance comparisons of variable component suspensions, including active damping and full-state feedback, for “quartercar” heave models. Two and three dimensional optimizations are computed using performance indicators to find the component parameters (control gains) that provide “optimal” performance for statistically described roadway inputs. The effects of performance weighting and feedback configuration are examined. Active damping is shown to be mainly important for vehicle isolation. A passive vehicle suspension can control suspension travel and tire contact force nearly as well as a full state feedback control strategy.