Design of a signal transducer for direct conversion of wheel linear accelerations into tire lateral forces

This paper describes a design of a real-time conversion system of wheel linear accelerations into tire lateral forces. Though the tire lateral forces are important elements for analyzing vehicle dynamic control performances, they cannot be easily measured in real-time owing to the non-linearities of tire dynamics, friction, and slippage on road. In this paper, we propose a practical direct method using wheel linear accelerations in order to estimate tire lateral forces transmitted into the vehicle in real-time. A simplified vehicle model based on force-acceleration analysis is proposed to assure the real-time performance. The acceleration values are obtained using three-axis accelerometers attached on each wheel location. For conditioning and rectifying the acceleration signals, a signal transducer is designed using a digital filter. And in order to investigate the feasibility and real-time performance, a prototype of signal transducer is fabricated using a digital signal processor. The experimental results and performance are validated with the road test results using six-component wheel force transducers.     

Estimation of road profile variability from measured vehicle responses

When assessing the statistical variability of fatigue loads acting throughout the life of a vehicle, the question of the variability of road roughness naturally arises, as both quantities are strongly related. For car manufacturers, gathering information on the environment in which vehicles evolve is a long and costly but necessary process to adapt their products to durability requirements. In the present paper, a data processing algorithm is proposed in order to estimate the road profiles covered by a given vehicle, from the dynamic responses measured on this vehicle. The algorithm based on Kalman filtering theory aims at solving a so-called inverse problem, in a stochastic framework. It is validated using experimental data obtained from simulations and real measurements. The proposed method is subsequently applied to extract valuable statistical information on road roughness from an existing load characterisation campaign carried out by Renault within one of its markets.     

Semi-active suspension systems for railway vehicles using magnetorheological dampers. Part II: simulation and analysis

In this paper, the semi-active suspension system for railway vehicles based on the controlled (MR) fluid dampers is investigated, and compared with the passive on and passive off suspension systems. The lateral, yaw, and roll accelerations of the car body, trucks, and wheelsets of a full-scale railway vehicle integrated with four MR dampers in the secondary suspension systems, which are in the closed and open loops respectively, are simulated under the random and periodical track irregularities using the established governing equations of the railway vehicle and the modelled track irregularities in Part I of this paper. The simulation results indicate that (1) the semi-active controlled MR damper-based suspension system for railway vehicles is effective and beneficial as compared with the passive on and passive off modes, and (2) while the car body accelerations of the railway vehicle integrated with semi-active controlled MR dampers can be significantly reduced relative to the passive on and passive off ones, the accelerations of the trucks and wheelsets could be increased to some extent. However, the increase in the accelerations of the trucks and wheelsets is insignificant.     

Vehicle Energy Dissipation Due to Road Roughness

Road roughness and surface texture are known to affect tire rolling resistance; however, little emphasis has been placed on the consequent changes in total vehicle energy dissipation due to road roughness. Thus, tire rolling resistance, in isolation from vehicle contributed losses such as dissipation in the suspension, appears to be a weakness in present evaluation procedures as they relate to fuel economy and pollution level testing: Recent work by Funfsinn and Korst has shown that substantial and measurable increases in energy losses occur for vehicles traveling on rough roads. The present investigation uses vehicle axle accelerations as a means of examining various road surfaces. Correlation with computer simulations has allowed the development of a deterministic road roughness model which permits the prediction of energy dissipation in both the tire and suspension as functions of road roughness, tire pressure, and vehicle speed. Comparison to the experiments of Korst and Funfsinn results in good agreement and shows that total rolling loss increases of up to 20 percent compared to ideal smooth roads are possible. The aerodynamic drag coefficient is also found to increase while driving on rough roads.     

Vehicle Energy Dissipation Due to Road Roughness

SUMMARY

Road roughness and surface texture are known to affect tire rolling resistance; however, little emphasis has been placed on the consequent changes in total vehicle energy dissipation due to road roughness. Thus, tire rolling resistance, in isolation from vehicle contributed losses such as dissipation in the suspension, appears to be a weakness in present evaluation procedures as they relate to fuel economy and pollution level testing: Recent work by Funfsinn and Korst has shown that substantial and measurable increases in energy losses occur for vehicles traveling on rough roads. The present investigation uses vehicle axle accelerations as a means of examining various road surfaces. Correlation with computer simulations has allowed the development of a deterministic road roughness model which permits the prediction of energy dissipation in both the tire and suspension as functions of road roughness, tire pressure, and vehicle speed. Comparison to the experiments of Korst and Funfsinn results in good agreement and shows that total rolling loss increases of up to 20 percent compared to ideal smooth roads are possible. The aerodynamic drag coefficient is also found to increase while driving on rough roads.     

Random Response of Tractor-Semitrailer System

This work describes an analytical study of the dynamic behaviour of a tractor-semitrailer vehicle. A digital computer simulation was used to describe the longitudinal, vertical, and pitching motions of the vehicle travelling over a stationary random road surface. A man-seat model was also incorporated into the simulation. Vehicle response to road irregularities has been studied by assuming two different roads for loaded and unloaded cases.

Numerical results are presented for vehicle, showing system eigenvalues, power spectral densities and root mean square values of the linear and angular accelerations and displacements. Vehicle acceleration response is compared with the ISO riding comfort standard. All results for the loaded and unloaded cases and for smooth and rough roads indicated that an uncomfortable ride would result from vehicle response.     

Optimization for Vehicle Suspension I: Time Domain

A numerical procedure for finding the optimum values of a number of parameters describing a model vehicle suspension has been studied. The vehicle has been modelled by dynamic systems of linear springs and dampers, and the goal is to obtain lower acceleration peaks at an elected design point in the vehicle.

The problem is stated as a mathematical programming problem which can be solved by means of the sequential linear programming technique. The procedure has been implemented for a four wheel independent suspension model capable of being subjected to road irregularities and to centrifugal and braking accelerations.     

Random Response of Tractor-Semitrailer System

SUMMARY

This work describes an analytical study of the dynamic behaviour of a tractor-semitrailer vehicle. A digital computer simulation was used to describe the longitudinal, vertical, and pitching motions of the vehicle travelling over a stationary random road surface. A man-seat model was also incorporated into the simulation. Vehicle response to road irregularities has been studied by assuming two different roads for loaded and unloaded cases.

Numerical results are presented for vehicle, showing system eigenvalues, power spectral densities and root mean square values of the linear and angular accelerations and displacements. Vehicle acceleration response is compared with the ISO riding comfort standard. All results for the loaded and unloaded cases and for smooth and rough roads indicated that an uncomfortable ride would result from vehicle response.     

Accelerated Service Life Testing of Automotive Vehicles on a Test Course

The accelerated service life testing of automotive vehicles for durability to road roughness induced dynamic loads is often accomplished in the laboratory using road roughness simulation facilities [1-5]. However, such tests can also be accomplished by a carefully designed field operation on a test course [6], where both the speed of the vehicle and the roughness of die test course become variables that control the degree of the test acceleration. Field tests are generally harder to control than laboratory tests, but offer a greater degree of realism since the vehicle is fully operational during the test exactly as it will be in service. This paper formulates the criteria for accelerated service life tests on a test course, evaluates the assumptions that must be enforced to obtain valid results, and explores the sensitivity of the results to the critical test parameters, namely, the vehicle speed and the road roughness severity of the test course relative to the service environment.     

Optimization for Vehicle Suspension I: Time Domain

SUMMARY

A numerical procedure for finding the optimum values of a number of parameters describing a model vehicle suspension has been studied. The vehicle has been modelled by dynamic systems of linear springs and dampers, and the goal is to obtain lower acceleration peaks at an elected design point in the vehicle.

The problem is stated as a mathematical programming problem which can be solved by means of the sequential linear programming technique. The procedure has been implemented for a four wheel independent suspension model capable of being subjected to road irregularities and to centrifugal and braking accelerations.     

Road roughness estimation based on discrete Kalman filter with unknown input

ABSTRACT

The road roughness acts as a disturbance input to the vehicle dynamics, and causes undesirable vibrations associated with the ride and handing characteristics. Furthermore, the accurate measurement of road roughness plays a key role in better understanding a vehicle dynamic behaviour and active suspension control systems. However, the direct measurement by laser profilometer or other distance sensors are not trivial due to technical and economic issues. This study proposes a new road roughness estimation method by using the discrete Kalman filter with unknown input (DKF-UI). This algorithm is built on a quarter-car model and uses the measurements of the wheel stroke (suspension deflection), and the acceleration of the sprung mass and unsprung mass. The estimation results are compared to the measurements by laser profilometer in-vehicle test.     

Accelerated Service Life Testing of Automotive Vehicles on a Test Course

SUMMARY

The accelerated service life testing of automotive vehicles for durability to road roughness induced dynamic loads is often accomplished in the laboratory using road roughness simulation facilities [1–5]. However, such tests can also be accomplished by a carefully designed field operation on a test course [6], where both the speed of the vehicle and the roughness of die test course become variables that control the degree of the test acceleration. Field tests are generally harder to control than laboratory tests, but offer a greater degree of realism since the vehicle is fully operational during the test exactly as it will be in service. This paper formulates the criteria for accelerated service life tests on a test course, evaluates the assumptions that must be enforced to obtain valid results, and explores the sensitivity of the results to the critical test parameters, namely, the vehicle speed and the road roughness severity of the test course relative to the service environment.     

Using the lead vehicle as preview sensor in convoy vehicle active suspension control

Both ride quality and roadholding of actively suspended vehicles can be improved by sensing the road ahead of the vehicle and using this information in a preview controller. Previous applications have used look-ahead sensors mounted on the front bumper to measure terrain beneath. Such sensors are vulnerable, potentially confused by water, snow, or other soft obstacles and offer a fixed preview time. For convoy vehicle applications, this paper proposes using the overall response of the preceding vehicle(s) to generate preview controller information for follower vehicles. A robust observer is used to estimate the states of a quarter-car vehicle model, from which road profile is estimated and passed on to the follower vehicle(s) to generate a preview function. The preview-active suspension, implemented in discrete time using a shift register approach to improve simulation time, reduces sprung mass acceleration and dynamic tyre deflection peaks by more than 50% and 40%, respectively. Terrain can change from one vehicle to the next if a loose obstacle is dislodged, or if the vehicle paths are sufficiently different so that one vehicle misses a discrete road event. The resulting spurious preview information can give suspension performance worse than that of a passive or conventional active system. In this paper, each vehicle can effectively estimate the road profile based on its own state trajectory. By comparing its own road estimate with the preview information, preview errors can be detected and suspension control quickly switched from preview to conventional active control to preserve performance improvements compared to passive suspensions.     

Semi-active suspension systems for railway vehicles using magnetorheological dampers. Part I: system integration and modelling

In this paper, it is aimed to investigate semi-active suspension systems using magnetorheological (MR) fluid dampers for improving the ride quality of railway vehicles. A 17-degree-of-freedom (DOF) model of a full-scale railway vehicle integrated with the semi-active controlled MR fluid dampers in its secondary suspension system is proposed to cope with the lateral, yaw, and roll motions of the car body, trucks, and wheelsets. The governing equations combining the dynamics of the railway vehicle integrated with MR dampers in the suspension system and the dynamics of the rail track irregularities are developed and a linear quadratic Gaussian (LQG) control law using the acceleration feedback is adopted, in which the state variables are estimated from the measurable accelerations with a Kalman estimator. In order to evaluate the performances of the semi-active suspension systems based on MR dampers for railway vehicles, the random and periodical track irregularities are modelled with a uniform state-space formulation according to the testing data and incorporated into the governing equation of the railway vehicle integrated with the semi-active suspension system. Utilising the governing equations and the semi-active controller developed in this paper, the simulation and analysis are presented in Part II of this paper.     

路面不平度对低路堤动应力的影响研究

基于正弦函数变化的路面不平度和两自由度的四分之一车辆模型,推导出车辆随机动荷载计算公式,研究路面不平度对车辆荷载作用下低路堤动力响应的影响规律。建立车-路耦合三维动力有限元模型,计算分析6种工况下不同路面不平度时车辆随机动荷载作用下低路堤的动应力,得出低路堤动应力均随路面不平度值的增加而增大,且与车辆附加动荷载系数m近似为线性关系;提出不同路面不平度时车辆随机动荷载作用下低路堤动应力计算模型,并对比有限元模型得到的低路堤动应力与应力计算模型得到的低路堤动应力。     

New design of a road profiler

Macro and micro road profiles are of significant importance for vehicular motion studies, reliable calculations of vehicle system properties, and ensuring vehicular safety. As such, road profiles should be considered carefully. Macro profiles consider the spatial geometry of the road (curves, longitudinal and lateral slopes) while micro profiles consider roughness in longitudinal and lateral directions. These profiles have random characteristics that can be quantified under onroad and off-road conditions using a road profiler. This paper presents an analysis of a new concept for a universal profiler without gyroscopic stabilizers.     

考虑路面不平度的汽车稳定性控制的研究

考虑路面不平度对汽车稳定性的影响，建立了一个含路面不平度激励的14自由度的汽车动力学模型。在主动悬架技术的基础上，运用直接的反馈控制制定了提高汽车操纵稳定性的控制策略。利用该模型进行了汽车稳定性的仿真研究。与没有稳定性控制系统的仿真结果相比，该控制器的应用能够较好地改善汽车的稳定性。     

四轮车辆非平稳路面不平度时域模拟及小波分析

建立了非平稳的四轮相关滤波白噪声路面时域模型，并用计算机模拟得出四轮的路面不平度时间序列。理论验证的结果表明该模型与路面的实际情况非常接近，进而采用谱分析、小波分析等数据处理技术对路面信号的时频特征进行了深入的探讨，得出了一些有价值的结论。     

路面不平度再现方法研究

根据不平路面的统计频域特性,再现出时域信号对汽车平顺性的研究起着重要作用。介绍了描述路面不平度的模型,在此基础上,详细阐述了近年来广泛使用的几种路面不平度的重构方法的原理和实现方法,利用计算实例对它们的优缺点进行了比较。