Modeling and Dynamics of Friction Wedge Dampers in Railroad Freight Trucks

A mechanical model for the vertical response of the bolster and friction-wedge suspension elements in a railroad freight truck is developed. The model incorporates linear stiffnesses and dry friction contact between rigid elements. Numerical bifurcation diagrams for sticking events, obtained for parameterizations of the amplitude and frequency of a harmonic track excitation, and for various friction laws, reveal distinct parameter-dependent dynamic responses: strongly nonlinear stick-slip oscillations, observed away from period-1 resonance; and weakly nonlinear, nearly harmonic responses, observed near the period-one resonance. The analytical method of harmonic balance is applied to develop a first order approximation for the period-1 response, and, as should be expected, is found to correspond well with the numerical results in the large amplitude limit and near the resonance location. Given that such weakly nonlinear, large amplitude, period-1 responses are not common for the speeds and system parameters of most freight vehicles, we conclude that friction-wedge models based on some form of equivalent linearization may be inadequate for simulating freight car dynamics in many cases of practical importance.     

刚柔耦合多体车辆操纵稳定性研究

利用多体动力学方法建立了基于ADAMS软件平台的整车刚柔耦合多体系统操纵动力学仿真分析模型。并分别对多刚体模型和刚柔耦合多体模型进行了“转向盘脉冲输入”、“ISO移线”仿真，分析了构件的柔性对汽车操纵稳定性的评价指标值的影响。     

自适应前照灯运动学建模及系统开发

根据自适应前照灯系统(AFS)的功能要求,推导了车辆参数(车速、转向盘转角和车身仰俯角)与车灯光轴沿水平和垂直两个方向的偏转角度之间的关系,建立了自适应前照灯系统的运动学模型。在此基础上开发了自适应前照灯系统硬件结构,并在实验室建立了该系统的试验平台,对所提出的运动学模型进行了验证,效果良好。     

Development of motorcycle training simulator

From September 1996, motorcycle training schools have been required to introduce training to predict danger scenes in mixed traffic by using a motorcycle riding simulator. In order to obtain a high educational effect, it is necessary to reproduce the riding sense such as banking sense and pitching sense. Sensory evaluation was made on the said riding sense by using a simulator which has five degrees of freedom of roll, yaw, pitch, vertical direction and steer. The evaluation disclosed that the rotation center of roll and pitch largely influenced the banking sense and the pitching sense. The behavior of the newly developed simulator is controlled by three degrees of freedom of roll, pitch and steer, keeping similar riding sense to the simulator with four degrees of freedom.     

The influence of suspension components friction on race car vertical dynamics

This work analyses the effect of friction in suspension components on a race car vertical dynamics. It is a matter of fact that race cars aim at maximising their performance, focusing the attention mostly on aerodynamics and suspension tuning: suspension vertical and rolling stiffness and damping are parameters to be taken into account for an optimal setup. Furthermore, friction in suspension components must not be ignored. After a test session carried out with a F4 on a Four Poster rig, friction was detected on the front suspension. The real data gathered allow the validation of an analytical model with friction, confirming that its influence is relevant for low frequency values closed to the car pitch natural frequency. Finally, some setup proposals are presented to describe what should be done on actual race cars in order to correct vehicle behaviour when friction occurs.     

汽车转向与悬架系统的集成控制研究

在建立了汽车转向与悬架系统的综合模型的基础上,运用一种具有扩展的调节器结构LQG控制方法,设计了 主动悬架控制器,实现对车身横摆角速度、车身垂直加速度、车身侧倾角和俯仰角的集成控制,从而显著提高汽车的 平顺性、操纵稳定性和安全性。     

Asymptotic sideslip angle and yaw rate decoupling control in four-wheel steering vehicles

This paper shows that, for a four-wheel steering vehicle, a proportional-integral (PI) active front steering control and a PI active rear steering control from the yaw rate error together with an additive feedforward reference signal for the vehicle sideslip angle can asymptotically decouple the lateral velocity and the yaw rate dynamics; that is the control can set arbitrary steady state values for lateral speed and yaw rate at any longitudinal speed. Moreover, the PI controls can suppress oscillatory behaviours by assigning real stable eigenvalues to a widely used linearised model of the vehicle steering dynamics for any value of longitudinal speed in understeering vehicles. In particular, the four PI control parameters are explicitly expressed in terms of the three real eigenvalues to be assigned. No lateral acceleration and no lateral speed measurements are required. The controlled system maintains the well-known advantages of both front and rear active steering controls: higher controllability, enlarged bandwidth for the yaw rate dynamics, suppressed resonances, new stable cornering manoeuvres and improved manoeuvrability. In particular, zero lateral speed may be asymptotically achieved while controlling the yaw rate: in this case comfort is improved since the phase lag between lateral acceleration and yaw rate is reduced. Also zero yaw rate can be asymptotically achieved: in this case additional stable manoeuvres are obtained in obstacle avoidance. Several simulations, including step references and moose tests, are carried out on a standard small SUV CarSim model to explore the robustness with respect to unmodelled effects such as combined lateral and longitudinal tyre forces, pitch, roll and driver dynamics. The simulations confirm the decoupling between the lateral velocity and the yaw rate and show the advantages obtained by the proposed control: reduced lateral speed or reduced yaw rate, suppressed oscillations and new stable manoeuvres.     

A Thermomechanically Coupled Model for Automotive Shock Absorbers: Theory, Experiments and Vehicle Simulations on Test Tracks

In the development of cars numerical simulation plays a more and more important role. A method commonly used in this context is based on the formalism of multibody dynamics. In this approach a vehicle is described as a system of rigid bodies connected by joints, bushings, springs and dampers. For the purpose of estimating the time-dependent dynamical loads when riding, for example, over potholes or other obstacles we need enhanced models representing the mechanical behavior of the shock absorbers. A model of this type should describe the nonlinear rate dependence of the force in combination with friction effects and thermomechanical coupling phenomena. Due to the dissipation of energy the temperature of the shock absorber increases and influences its damping behavior. When riding over long rugged test tracks these effects are strongly pronounced. Thus we develop a thermomechanical model representing all these phenomena with good approximation and being compatible with the natural laws of thermodynamics. To validate the theory, we investigate the thermomechanical behavior of two automotive shock absorbers in detail. We measure the velocity dependence of the force under different temperature levels as well as the dissipative change in the temperature during cyclic excitations. Finally we carry out a vehicle test on a rugged test track and record the temperature of the front and rear dampers. As we show, the model describes all phenomena with sufficient approximation, especially the evolution of temperature.     

The stability mechanism and its application to heavy-haul couplers with arc surface contact

To investigate the stability mechanism of a type of heavy-haul coupler with arc surface contact, the force states of coupler were analysed at different yaw angles according to the friction circle theory and the structural characteristics of this coupler were summarised. A multi-body dynamics model with four heavy-haul locomotives and three detailed couplers was established to simulate the process of emergency braking. In addition, the coupler yaw instability was tested in order to investigate the effect of relevant parameters on the coupler stability. The results show that this coupler exhibits the self-stabilisation and less lateral force at a small yaw angle. The yaw angle of force line is less than the actual coupler yaw angle which reduces the lateral force and the critical instability. An increase in the friction coefficient of the arc contact surfaces can improve the stability of couplers. The friction coefficient needs to be increased with the increase in the maximum coupler longitudinal compressive force. The stability of couplers is significantly enhanced by increasing the secondary suspension stiffness and reducing the clearance of the lateral stopper of the locomotives. When the maximum coupler compressive force reaches 2500 kN, the required friction coefficient reduces from 0.6 to 0.35, which notably lowers the derailment risk caused by the coupler. The critical instability angle of the coupler mainly depends on the arc contact friction coefficient. When the friction coefficient is 0.3, the critical instability angle was 4–4.5°. The simulation results are consistent with the locomotive line tests. These studies establish meaningful improvements for the stability of couplers and match the heavy-haul locomotive with its suspension parameters.     

A Thermomechanically Coupled Model for Automotive Shock Absorbers: Theory,Experiments and Vehicle Simulations on Test Tracks

In the development of cars numerical simulation plays a more and more important role. A method commonly used in this context is based on the formalism of multibody dynamics. In this approach a vehicle is described as a system of rigid bodies connected by joints, bushings, springs and dampers. For the purpose of estimating the time-dependent dynamical loads when riding, for example, over potholes or other obstacles we need enhanced models representing the mechanical behavior of the shock absorbers. A model of this type should describe the nonlinear rate dependence of the force in combination with friction effects and thermomechanical coupling phenomena. Due to the dissipation of energy the temperature of the shock absorber increases and influences its damping behavior. When riding over long rugged test tracks these effects are strongly pronounced. Thus we develop a thermomechanical model representing all these phenomena with good approximation and being compatible with the natural laws of thermodynamics. To validate the theory, we investigate the thermomechanical behavior of two automotive shock absorbers in detail. We measure the velocity dependence of the force under different temperature levels as well as the dissipative change in the temperature during cyclic excitations. Finally we carry out a vehicle test on a rugged test track and record the temperature of the front and rear dampers. As we show, the model describes all phenomena with sufficient approximation, especially the evolution of temperature.     

Derivation and validation of nonlinear governing equations for an analysis of vehicle handling

Nonlinear governing equations used to analyze the handling of a ground vehicle are derived from the Lagrange equations of motion. The derived equations are coded using VBA (Visual Basic for Applications) embedded in Microsoft’s Excel Software and simulated in the time domain using the 4th-order Runge-Kutta method. A total of six degrees of freedom are used in the equations; three of these are the directional translation, lateral translation, and yaw of a platform (unsprung) on the base of an inertial ground coordinate, and the other three are the roll, pitch, and yaw of a body (sprung) by a platform-fixed coordinate. Four driving torques and four wheel angles of all tires are used as input control parameters. A simplified Calspan tire model is adopted for the generalized forces of the equations. This is a combined model that can be used to obtain tractional (or braking) and side forces using the inputs of the directional and side-slip ratios and the vertical force. The VBA code realized in this study is validated by comparisons with trimmed equilibrium results and the test data cited in published papers. The major characteristics of this study are: (1) the coordinate systems of the equations are mixed with the inertial frame and the platform-fixed frame, and, as a result, almost all types of driving conditions with long mileages can be simulated; (2) vertical movement is eliminated due the focus on the handling analysis; (3) the body-yaw degree of freedom is separated from the platform-yaw degree of freedom; and (4) the programming is performed by VBA, which is rarely used in the vehicle dynamics field.     

汽车撞行人模拟计算研究

用计算机模拟车撞行人运动过程具有十分重要的实际意义，本文从一个新的角度描述多体系统，建立了一种以刚体质心加速度和刚体角加速度为待解变量，以较间广义坐标为积分变量的多体系统动力学方法，以该方法为理论基础，开发了汽车碰撞人体运动响应三维模拟计算软件系统ＭＵＬ３Ｄ。运用该软件系统对汽车撞行人运动响应进行了模拟计算，对比模拟计算结果，真实交通事故和著名的ＭＡＤＹＭＯ软件计算结果，初步证实该方法和该软件系统     

A review of dynamics modelling of friction wedge suspensions

Three-piece bogies with friction wedge suspensions are the most widely used bogies in heavy haul trains. Fiction wedge suspensions play a key role in these wagon systems. This article reviews current techniques in dynamic modelling of friction wedge suspension with various motivations: to improve dynamic models of friction wedge suspensions so as to improve general wagon dynamics simulations; to seek better friction wedge suspension models for wagon stability assessments in complex train systems; to improve the modelling of other friction devices, such as friction draft gear. Relevant theories and friction wedge suspension models developed by using commercial simulation packages and in-house simulation packages are reviewed.     

An inverse railway wagon model and its applications

An inverse wagon model was developed to estimate wheel-rail contact forces using only measurements of wagon body responses as inputs. The purpose of this work was to provide mathematical modelling to embed in low-cost devices that can be mounted on each freight wagon in a large wagon fleet. To minimize cost, complication, and the maintenance inconvenience of these devices, the constraint is imposed that transducers and connections are limited to locations on the wagon body. Inputs to the inverse model developed include only vertical and lateral translational accelerations and angular accelerations of roll, pitch, and yaw of the wagon body. The model combines the integration and partial modal matrix (PMM) techniques together to form an IPMM method. Besides wheel-rail contact forces some motion quantities such as the lateral and yaw displacements of wheelset are also predicted. Results from the inverse model were compared with data from full scale laboratory suspension tests for vertical suspension excitations. The inverse model was also compared with results from simulations completed in VAMPIRE^® for more complicated track input profiles. The model results and the applications of the model are discussed.     

基于ve-DYNA的麦弗逊悬架系统构建方法分析

ve—DYNA是基于Matlab／Simulink开发的、具有模块化结构的整车动力学分析软件。以红旗轿车的前悬架模型为例，介绍了ve—DYNA悬架模型，给出了在ve—DYNA中建立前悬架模型所需的参数，讨论了通过其它工具软件和试验获取刚性器件转动惯量参数和轮胎动力学参数的方法。通过与ADAMS软件中麦弗逊悬架特性曲线的对比，定性说明了所配置模型的正确性和所给出模型参数获取方法的可行性。     

An inverse railway wagon model and its applications

An inverse wagon model was developed to estimate wheel–rail contact forces using only measurements of wagon body responses as inputs. The purpose of this work was to provide mathematical modelling to embed in low-cost devices that can be mounted on each freight wagon in a large wagon fleet. To minimize cost, complication, and the maintenance inconvenience of these devices, the constraint is imposed that transducers and connections are limited to locations on the wagon body. Inputs to the inverse model developed include only vertical and lateral translational accelerations and angular accelerations of roll, pitch, and yaw of the wagon body. The model combines the integration and partial modal matrix (PMM) techniques together to form an IPMM method. Besides wheel–rail contact forces some motion quantities such as the lateral and yaw displacements of wheelset are also predicted. Results from the inverse model were compared with data from full scale laboratory suspension tests for vertical suspension excitations. The inverse model was also compared with results from simulations completed in VAMPIRE^® for more complicated track input profiles. The model results and the applications of the model are discussed.     

Optimization of curving performance of rail vehicles

The curving performance of a transit rail vehicle model with 21 degrees of freedom is optimized using a combination of multibody dynamics and a genetic algorithm (GA). The design optimization is to search for optimal design variables so that the noise or wear, arising from misalignment of the wheelsets with the track, is reduced to a minimum level during curve negotiations with flange contact forces guiding the rail vehicle. The objective function is a weighted combination of angle of attack on wheelsets and ratios of lateral to vertical forces on wheels. Using the combination of the GA and a multibody dynamics modelling program, A’GEM, the generation of governing equations of motion for complex nonlinear dynamic rail vehicle models and the search for global optimal design variables can be carried out automatically. To demonstrate the feasibility and efficacy of the proposed approach of using the combination of multibody dynamics and GAs, the numerical simulation results of the optimization are offered, the selected objective function is justified, and the sensitivity analysis of different design parameters and different design parameter sets on curving performance is performed. Numerical results show that compared with suspension and inertial parameter sets, the geometric parameter set has the most significant effect on curving performance.     

Optimization of curving performance of rail vehicles

The curving performance of a transit rail vehicle model with 21 degrees of freedom is optimized using a combination of multibody dynamics and a genetic algorithm (GA). The design optimization is to search for optimal design variables so that the noise or wear, arising from misalignment of the wheelsets with the track, is reduced to a minimum level during curve negotiations with flange contact forces guiding the rail vehicle. The objective function is a weighted combination of angle of attack on wheelsets and ratios of lateral to vertical forces on wheels. Using the combination of the GA and a multibody dynamics modelling program, A'GEM, the generation of governing equations of motion for complex nonlinear dynamic rail vehicle models and the search for global optimal design variables can be carried out automatically. To demonstrate the feasibility and efficacy of the proposed approach of using the combination of multibody dynamics and GAs, the numerical simulation results of the optimization are offered, the selected objective function is justified, and the sensitivity analysis of different design parameters and different design parameter sets on curving performance is performed. Numerical results show that compared with suspension and inertial parameter sets, the geometric parameter set has the most significant effect on curving performance.     

Study on flange climb derailment criteria of a railway wheelset

The wheel flange climb derailment, which can be usually considered as a quasi-static process, is one of the main types of derailment, and often occurs on curved tracks due to large wheel lateral force and reduced vertical force. The general formula for the wheel critical derailment coefficient Q/P, the ratio of wheel lateral force to vertical force, is derived through analysing the forces exerted on the flange climb wheel. Based on the Coulomb's friction law and the creep force laws, the Friction Formula and Creep Formula for the evaluation of derailment are derived, respectively. The analysis shows that the derailment coefficients of Friction Formula and Creep Formula required for derailment are increased considerably for smaller and negative yaw angles, and tend to the value of Nadal's Formula at larger wheelset yaw angles. The Creep Formula is more reasonable for the assessment of derailment. The effect of some parameters on flange climb derailment, such as wheel/rail friction coefficient, yaw angle, flange contact angle, wheel vertical load and curve radius, are investigated. Finally, a simplified formula for wheel climb derailment based on the Creep Formula is proposed.