New Results from Full-Scale Vehicle-Pavement System Experiments on a Circular Test Track

The paper deals with some new results obtained during a two-year research activity on a circular track, which was built in Czechoslovakia for testing the serviceability of different structural types of carriageways. During the testing process the influence on the growing dynamic response of three loading vehicles was also registered, so that experimental verification of the internal dynamic effects in the undercarriage system of loading vehicles according to the Czechoslovak hypothesis of the physical invariant dynamics could be obtained. This contribution presents the basic principles of the invariant theory. Very good agreement of the theoretical calculations with the experimental results on a typical two-mass dynamic system can be stated. For the prediction of serviceability of road pavements an empiricial relation has been derived based on statistical date obtained during a nearly one-year testing period.     

Vergleich einiger Rechen- und Messergebnisse zum Fahrverhalten von Sattelzügen

SUMMARY

In this paper some results of theoretical and experimental investigations on the dynamic directional properties of heavy tractor-semitrailer vehicles are presented.

A nonlinear digital computer model was developed on which the theoretical system analysis is based. This model takes account of the nonUnear tire properties and the friction couple of the fifth wheel. A combination of numerical computation methods (Runge-Kutta and Newton-Raphson techniques) is used for the digital computer simulation.

Full scale road tests with articulated vehicles of 38 ton total weight were conducted for experimental validation of the used theoretical model. As input signals to the vehicle, predetermined steering wheel angle functions were used. The system output signals corresponding to these input functions were measured and stored.

A comparison of the obtained theoretical and experimental results shows a very good qualitative agreement and hence leads to the conclusion that the developed theoretical model can give consistent estimates of the basic dynamic vehicle properties.     

Impact of Dynamic Fluid Slosh Loads on the Directional Response of Tank Vehicles

SUMMARY

A comprehensive directional dynamics model of a tractor-tank trailer is developed by integrating a non-linear dynamic fluid slosh model to the three-dimensional vehicle dynamics model. The nonlinear fluid slosh equations are solved in an Eulerian mesh to determine dynamic fluid slosh loads caused by the dynamic motion of the vehicle. The dynamic fluid slosh forces and moments are coupled with the vehicle dynamics model to study the directional response characteristics of tank vehicles. The directional response characteristics of partially filled tank vehicles employing dynamic slosh model are compared to those employing quasi-dynamic vehicle model, for steady as well as transient directional maneuvers. Simulation results reveal that during a steady steer maneuver, the dynamic fluid slosh loads introduce oscillatory directional response about a steady-state value calculated from the quasi-dynamic vehicle model. The directional response characteristics obtained using the quasi-dynamic and dynamic fluid slosh models during transient steer inputs show good correlation. Based on this study, it can be concluded that the quasi-dynamic model can predict the directional response characteristics of tank vehicles quite close to that evaluated using the comprehensive fluid slosh model.     

Validation of Railway Vehicle Lateral Dynamics Models

SUMMARY

The general form of the railway vehicle lateral dynamic predictions seems to have been proven. If wheels are coned, rails are of uniform cross-section, and suspensions are linear, then good predictions can be obtained. If wheels are not coned, and rail sections vary, but the suspension is relatively linear, as in modern vehicles, it is still possible to obtain good predictions of critical speed for flexible suspensions. The situation with “stiff” vehicles remains unproven. In each case dynamic response calculations will be only as good as the knowledge of the track input including the rolling line term. The validity of making calculations to predict critical speeds of very non-linear vehicles has not yet been convincingly demonstrated. Validation experiments for the more difficult case of time history representation suggest the possibility of correct prediction for easily comprehensible vehicles, but even this requires an enormous amount of supportive experimental work.     

Self-Excited Vibrations of Railway Vehicle with Dry Friction Units

SUMMARY

Some results obtained during developing a new approach to analysis of conditions of self-excitation of lateral vibrations of railway vehicles as systems of variable structure are given in this article. Structure variability is conditioned by the state of constraints with dry friction. An idea of the replacement of a nonlinear multibody system by a number of subsystems, which are linearized in a certain way, is worked out. The efficiency of the method suggested for the determination of the characteristics of self-excited vibrations of active multibody systems with dry friction is illustrated by way of an example of the investigation of the dynamic behaviour of a freight car.     

Dynamic Interaction of Railway Systems with Large Bridges

SUMMARY

In this paper have been described

- railway runability problems on large span bridges;

- the state-of-art of the methodologies adopted for a systematic analysis of the dynamic behaviour of railway vehicles running on a deformable structure, with particular reference to large span suspension bridges;

- some meaningful experimental and analytical results, related to railway runability of large span bridges.     

A Versatile Flat Track Tire Testing Machine

Summary A flat track tire testing machine developed by the IMMa group is described. It permits the simulation and study of the dynamic behavior of a great variety of tires under controllable and repetitive highly dynamic realistic working conditions in the laboratory for a diversity of vehicles, from motorcycles to light trucks. The machine incorporates: – a hydraulically operated tire support and loading system with wide operating ranges; – a computer controlled brake system to simulate braking maneuvers with ABS systems; – a complete sensorial system; – a data acquisition and control system continually monitoring and acting on the experimental variables, i.e., tire and belt speed, longitudinal slip, slip and camber angles, tire pressure, tire normal force, etc. As an application example, results are presented that adjust the parameter of the magic formula for a standard 175/70 R14 passenger vehicle tire. Accurate mathematical tire models are recognized as essential for the prediction of vehicle dynamic performances using simulation tools.     

A Versatile Flat Track Tire Testing Machine

Summary A flat track tire testing machine developed by the IMMa group is described. It permits the simulation and study of the dynamic behavior of a great variety of tires under controllable and repetitive highly dynamic realistic working conditions in the laboratory for a diversity of vehicles, from motorcycles to light trucks. The machine incorporates: - a hydraulically operated tire support and loading system with wide operating ranges; - a computer controlled brake system to simulate braking maneuvers with ABS systems; - a complete sensorial system; - a data acquisition and control system continually monitoring and acting on the experimental variables, i.e., tire and belt speed, longitudinal slip, slip and camber angles, tire pressure, tire normal force, etc. As an application example, results are presented that adjust the parameter of the magic formula for a standard 175/70 R14 passenger vehicle tire. Accurate mathematical tire models are recognized as essential for the prediction of vehicle dynamic performances using simulation tools.     

The design of a hold-off device to improve the lateral comfort of rail vehicles

ABSTRACT

Rail vehicles negotiating curves or in crosswinds are subjected to high lateral forces which provoke high displacements of the lateral suspension. As these displacements need to be limited due to gauging restrictions these forces cause the lateral suspension to reach the bumpstops and consequently the passenger comfort is significantly jeopardized. The paper presents the design of a pneumatic system that allows limiting the lateral displacement during curve negotiation (hold-off device). It describes the different phases of the design process starting from the definition of requirements to be fulfilled. The main components and the effect of their characteristics on the overall performance of the centring system are studied, and completed with an experimental analysis of the centring system. Finally, the described methodology is applied to a typical high speed rail vehicle. The results prove that the concept of a centring system which uses the same technology and components that are used in rail vehicles for the pneumatic height control system of secondary suspensions is possible. This fact is particularly interesting as the market offers this kind of components and has proven their reliability during many hours of service therefore the new hold-off system will be based on in-service validated components.     

Accelerated Service Life Testing of Automotive Vehicles on a Test Course

SUMMARY

The accelerated service life testing of automotive vehicles for durability to road roughness induced dynamic loads is often accomplished in the laboratory using road roughness simulation facilities [1–5]. However, such tests can also be accomplished by a carefully designed field operation on a test course [6], where both the speed of the vehicle and the roughness of die test course become variables that control the degree of the test acceleration. Field tests are generally harder to control than laboratory tests, but offer a greater degree of realism since the vehicle is fully operational during the test exactly as it will be in service. This paper formulates the criteria for accelerated service life tests on a test course, evaluates the assumptions that must be enforced to obtain valid results, and explores the sensitivity of the results to the critical test parameters, namely, the vehicle speed and the road roughness severity of the test course relative to the service environment.     

A Comparison of Various Computer Simulation Models for Predicting the Directional Responses of Articulated Vehicles

SUMMARY

This paper presents the results of a comparative study of the predictions, made using computer simulation models of different levels of complexity, of the directional responses of commercial articulated vehicles in steady-state and lane-change maneuvers. The differences in the predictions obtained using various models are examined and are compared with available experimental data. The objective of this study is to compare the capabilities and limitations of various simulation models for predicting the directional behavior of articulated vehicles.     

Dynamic Response of a Six-axle Locomotive to Random Track Inputs

SUMMARY

Spectral analysis techniques are employed to analyze the dynamic response of a six-axle locomotive on tangent track to vertical and lateral random track irregularities. The locomotive is represented by a thirty-nine (39) degrees of freedom model. A linear model is employed by considering small displacements, linear suspension elements and a linear theory for the wheel-rail interaction. Power spectral densities of displacements, velocities and accelerations and the statistical average frequencies of the system are obtained for each degree of freedom. Comparison of the calculated dominating frequencies with existing experimental values shows good agreement. The technique of spectral analysis is an effective tool for model validation, and for the determination of rail vehicle response to track irregularities. The probability functions for the response can be used as a measure for the ride quality of rail vehicles and for the study of fatigue damage of components.

     

Simulation of Multibody Vehicles Moving over Elastic Guideways1

SUMMARY

This paper describes the present state of a general purpose computer program for calculating the dynamic response of vehicles travelling over guideways which may be elastic.

The linearized state-equations of motion for general multibody vehicles are constructed automatically by the program, these equations are supplemented by the equations for the active subsystems. Finally, the vehicle system equations are combined with the modal equations for elastic guideways and the complete set of coupled equations is solved simultaneously by numerical integration.     

Critical Speed and Limit Speed in Phenomena of Lateral Instability on Railway Vehicles

SUMMARY

A comparison between theoretical calculations on dynamic lateral behaviour of railway vehicles and experimental results shows quite a sizeable difference between the calculated critical speed and the actual speed at which side impact phenomena will repeatedly occur between wheel flange and rail (running speed limit), such impact speed being remarkably lower than calculated.

Another typical experimental aspect is that the running speed limit will considerably vary for the same vehicle depending on the test track conditions. Such difference is usually attributed to alterations of the wheel-rail contact surfaces, only.

This paper will discuss some concurrent causes which may prove far from negligible, such as the effects of track defects, an amplification of the dynamic lateral displacement between wheel and rail on approaching the critical speed, the track mechanical properties, and in particular the track lateral rigidity.

The influence of some geometrical factors typical of the wheel-rail contact, such as side clearance and linearized conicity, will also be discussed. The approach is based on the application of statistical methods to dynamic linear systems.     

Design and hardware-in-loop implementation of collision avoidance algorithms for heavy commercial road vehicles

An important aspect from the perspective of operational safety of heavy road vehicles is the detection and avoidance of collisions, particularly at high speeds. The development of a collision avoidance system is the overall focus of the research presented in this paper. The collision avoidance algorithm was developed using a sliding mode controller (SMC) and compared to one developed using linear full state feedback in terms of performance and controller effort. Important dynamic characteristics such as load transfer during braking, tyre-road interaction, dynamic brake force distribution and pneumatic brake system response were considered. The effect of aerodynamic drag on the controller performance was also studied. The developed control algorithms have been implemented on a Hardware-in-Loop experimental set-up equipped with the vehicle dynamic simulation software, IPG/TruckMaker®. The evaluation has been performed for realistic traffic scenarios with different loading and road conditions. The Hardware-in-Loop experimental results showed that the SMC and full state feedback controller were able to prevent the collision. However, when the discrepancies in the form of parametric variations were included, the SMC provided better results in terms of reduced stopping distance and lower controller effort compared to the full state feedback controller.     

Dynamics of Tracked Vehicles

SUMMARY

This paper provides a brief review of the state-of-the-art of tracked vehicle dynamics, including mobility over soft terrain, ride dynamics over rough surfaces and manoeuvrability. It is found that considerable progress has been made in the development of analytical frameworks for evaluating and predicting tracked vehicle mobility over soft terrain, taking into account the characteristics of terrain response to normal and shear loading. Certain computer simulation models for tracked vehicle mobility have been gaining increasingly wide acceptance by industry and governmental agencies in product development and in procurement. It is also found that most of the research on tracked vehicle ride dynamics and manoeuvrability is confined to operations on rigid surfaces. To achieve a realistic evaluation and prediction of the dynamic behaviour of tracked vehicles in the field, the key is to have a better understanding of terrain response to dynamic vehicular loading, including its dynamic stiffness and damping. Challenges that face vehicle dynamicists in this emerging field are identified.     

Fidelity of using scaled vehicles for chassis dynamic studies

There are many situations where physical testing of a vehicle or vehicle controller is necessary, yet use of a full-size vehicle is not practical. Some situations include implementation testing of novel actuation strategies, analysing the behaviour of chassis feedback control under system faults, or near-unstable situations such as limit handling under driver-assist feedback control. Historically, many have advocated the use of scale vehicles as surrogates for larger vehicles. This article presents analysis and experimental testing that examines the fidelity of using scaled vehicles for vehicle chassis dynamics and control studies. In support of this effort, this work introduces an experimental system called the Pennsylvania State University Rolling Roadway Simulator (the PURRS). In the PURRS, a custom-built scale-sized vehicle is freely driven on a moving roadway surface. While others have used scale-vehicle rolling roadway simulators in the past, this work is the first to attempt to directly match the planar dynamic performance of the scale-sized vehicle to a specific full-sized vehicle by careful design of the scale vehicle. This article explains details of this effort including vehicle dynamic modelling, detailed measurement of model parameters, conditions for dynamic similitude, validation of the resulting experimental vehicle in the time, frequency, and dimensionless domains. The results of the dynamic comparisons between scale- and full-sized vehicles clearly illustrate operational regimes where agreement is quite good, and other regimes where agreement is quite poor. Both are useful to understand the applicability of scale-vehicle results to full-size vehicle analysis.     

Development and Evaluation of a High Voltage Supply Unit for Electrorheological Fluid Dampers

SUMMARY

Controllable dampers using electrorheological (ER) fluids have attracted considerable interest in recent years. They are proposed for use in semi-active suspensions for ground vehicles. The main advantages of ER fluid dampers are their fast response, ease of control, simple construction and low power requirements. This paper describes the development and testing of a high-voltage supply unit for modulating the damping force of an ER fluid damper. Experimental results on the vibration isolation characteristics of an ER fluid damper with different control strategies, obtained using a quarter-car model test rig, are also presented.     

Hybrid Laboratory Test Method for Anti-Lock Systems

SUMMARY

Railway vehicles with steered axles possess some unique dynamic characteristics. This paper reviews the reasons for the differences between these and more conventional vehicles and examines the results of analysis demonstrating the sensitivity of the phenomena to various mass, stiffness and geometric parameters. The implications which these results carry are discussed in terms of their design importance and their effect upon the performance boundaries of steel-wheeled rail vehicles. This review shows that a profound understanding of steered axle railway vehicles is developing and that this leads to the conclusion that a wide range of applications can benefit from their use.     

Independently Rotating Wheel Systems for Railway Vehicles-A State of the Art Review

SUMMARY

This paper surveys the state-of-the-art in the field of Independently Rotating Wheel systems (IRW) for railway vehicles. Various methods that have been adopted to provide guidance capability to the system are discussed. Results of the stability and response characteristics of such systems obtained through both experimental and analytical efforts by various researchers are reviewed. Some critical research needs are identified.