Comparison of fuel injection systems and a new combustion method for a direct injection two-stroke-cycle automobile engine

A study of a direct fuel injection 2-stroke engine as a new generation power unit was performed and concluded as follows.

• 1.(1) A comparison of fuel injection system candidates was made and the one-fluid high-pressure type was chosen.
• 2.(2) Adopting the high-pressure fuel system to a single-cylinder engine, stratified charge combustion was realized using the late injection.
• 3.(3) It was found that homogeneous charge combustion using the early injection would enable high power output.
• 4.(4) The “2-zone combustion” was also achieved by injecting the fuel twice within one cycle.

     

Validation of a MATLAB Railway Vehicle Simulation Using a Scale Roller Rig

SUMMARY

A 1/5 scale roller rig has been constructed for use in analysing the dynamic behaviour of railway vehicles. The roller rig includes a servo hydraulic system to allow a realistic input of track irregularities at the rollers and instrumentation is fitted to allow measurement of the position and acceleration of the bodies. This paper reports on the first stage in validating the behaviour of the roller rig using a relatively simple, linear computer model constructed in MATLAB. Initial results show good correlation between the behaviour seen on the roller rig and that predicted by the model.     

Dynamic Behaviour of Ore Wagons in Curves at Malmbanan

SUMMARY

The transportation of ore can be made more cost efficient by use of bigger and heavier trains. An increase in axle load is thereby wanted. The fleet of ore wagons of today at Malmbanan/Ofotbanan in northern Sweden and Norway has to be updated. It is of interest to find out if it is possible to allow a higher axle load on the track with new wagons

To be able to understand and predict the effects on track wear depending on what type of vehicle that is in use, the contact forces between wheels and rails have to be determined. A computer aided analysis has been made of the dynamic behaviour of three test vehicles equipped with different types of three-piece bogies running at Malmbanan. The vehicles are modelled and their interaction with the track is analysed using the multibody simulation package GENSYS

The simulations show that, even if the axle load is increased from 25 tons to 30 tons and the velocity is increased from 50 km/h to 60 km/h, it is possible to reduce lateral track forces and wear in curves by using a different bogie than the standard three-piece bogie used today.     

Development of new decompression brake for heavy duty diesel engine

We have developed a new decompression brake, which incorporates an original operation mechanism, in answer to user demands for more powerful brake performance. This decompression brake improves braking power by more than 50% compared with a conventional exhaust brake, when operated in tandem with an exhaust brake. The decompression brake contributes to safe driving, to alleviate driver fatigue, and to prolong brake lining life.This paper reports on the following subjects:

• 1.(1)The principle and development of the original operation system.
• 2.(2) Test results of performance and load analysis.

     

A study of recycling technology for paint-coated plastic automotive bumper

Our objective was to eliminate the harmful effect of paint films in recycled material. Our study focused on the molecular bonding in paint resin, and reached the following conclusions:

• 1.(1) The use of a modifier allows the ether linkage in the paint film to be cleaved and its molecular structure changed. This resulted in improved compatibility between the paint and the material, rendering the paint film chips harmless.
• 2.(2) Bumpers molded using modified recycled material meet requirements for mechanical properties, moldability, paintability and surface quality.
• 3.(3) A continuous process where modification and pelletization are done simulataneously in a twin-screw extruder was achieved. This reduces the number of process steps and processing time, while providing improved productivity and economies.

     

Application of random vibrations in evaluating the reliability of mechatronic products

• 1.(1) We have bee successful in establishing a conversion formula that can establish the random vibration test conditions based on the measured values of the peak accumulated.
• 2.(2)We learned that, not only the main components of engine vibrations, but other components are also important in the phenomena of contact wear, from the fact that the evaluation tests based on random vibrations could reproduce contact wear far better that the sime wave sweep test.

     

Vergleich einiger Rechen- und Messergebnisse zum Fahrverhalten von Sattelzügen

SUMMARY

In this paper some results of theoretical and experimental investigations on the dynamic directional properties of heavy tractor-semitrailer vehicles are presented.

A nonlinear digital computer model was developed on which the theoretical system analysis is based. This model takes account of the nonUnear tire properties and the friction couple of the fifth wheel. A combination of numerical computation methods (Runge-Kutta and Newton-Raphson techniques) is used for the digital computer simulation.

Full scale road tests with articulated vehicles of 38 ton total weight were conducted for experimental validation of the used theoretical model. As input signals to the vehicle, predetermined steering wheel angle functions were used. The system output signals corresponding to these input functions were measured and stored.

A comparison of the obtained theoretical and experimental results shows a very good qualitative agreement and hence leads to the conclusion that the developed theoretical model can give consistent estimates of the basic dynamic vehicle properties.     

An Investigation into Stick-Slip Vibrations on Vehicle/Track Systems

SUMMARY

A model for the numerical simulation of vehicle/track interaction and stick-slip vibration is presented. A finite element model is developed to calculate vertical contact forces. These forces are then coupled through the contact patch into a non-linear time-domain model by which the stick-slip vibration behaviour of a wheel-rail system is analysed. The investigation suggests that stick-slip vibration may occur if a vehicle which has a maligned or an initial ‘wind-up’ wheeiset meets a vertical irregularity or contaminants on the track.     

Solution of the Multiple Wheel and Rail Contact Dynamic Problem

SUMMARY

An unconventional method for calculating the forces developing in the wheel and rail contact patches of a railway vehicle has been implemented at the New Technology Laboratory of INRETS. It takes into account the elastic deformations of the materials in the Hertzian elliptical contact areas; the possibility of having simultaneously several contact patches on each wheel, is introduced in the simulation of the dynamic phenomena.

The theory is applied for a high speed bogie running on a perfectly straight track.     

Studies on the measuring method of the total friction loss of internal combustion engines

In the present study a new test method is investigated to measure the total friction loss of engines over the whole range of speed and load. It is based on the idea that the friction loss close to the true one of fired and braked engines can be measured by the run-out method because the temperature mainly influencing the friction loss is almost stable for the short run-out test duration. From the test results and the comparison with those measured by other conventional test methods, the following becomes evident:

• 1.(1) The total friction mean effective pressure slightly increases as the revolution speed becomes high, but it decreases as either the load or the cooling water temperature becomes high.
• 2.(2) The total friction mean effective pressure measured by the present method is smaller than that measured by the run-out method, the motoring method or Willans-line method, but it is larger than that measured by the indicated pressure diagram method.

     

Critical Speed and Limit Speed in Phenomena of Lateral Instability on Railway Vehicles

SUMMARY

A comparison between theoretical calculations on dynamic lateral behaviour of railway vehicles and experimental results shows quite a sizeable difference between the calculated critical speed and the actual speed at which side impact phenomena will repeatedly occur between wheel flange and rail (running speed limit), such impact speed being remarkably lower than calculated.

Another typical experimental aspect is that the running speed limit will considerably vary for the same vehicle depending on the test track conditions. Such difference is usually attributed to alterations of the wheel-rail contact surfaces, only.

This paper will discuss some concurrent causes which may prove far from negligible, such as the effects of track defects, an amplification of the dynamic lateral displacement between wheel and rail on approaching the critical speed, the track mechanical properties, and in particular the track lateral rigidity.

The influence of some geometrical factors typical of the wheel-rail contact, such as side clearance and linearized conicity, will also be discussed. The approach is based on the application of statistical methods to dynamic linear systems.     

The Kalker book of tables for non-Hertzian contact of wheel and rail

A new regularisation of non-elliptical contact patches has been introduced, which enables building the look-up table called by us the Kalker book of tables for non-Hertzian contact (KBTNH), which is a fast creep force generator that can be used by multibody dynamics system simulation programs. The non-elliptical contact patch is regularised by a simple double-elliptical contact region (SDEC). The SDEC region is especially suitable for regularisation of contact patches obtained with approximate non-Hertzian methods for solving the normal contact problem of wheel and rail. The new regularisation is suitable for wheels and rails with any profiles, including worn profiles.

The paper describes the new procedure of regularisation of the non-elliptical contact patch, the structure of the Kalker book of tables, and parameterisation of the independent variables of the tables and creep forces.

A moderate volume Kalker book of tables for SDEC region suitable for simulation of modern running gears has been computed in co-simulation of Matlab and program CONTACT.

To access the creep forces of the Kalker book of tables, the linear interpolation has been applied.

The creep forces obtained from KBTNH have been compared to those obtained by program CONTACT and FASTSIM algorithm. FASTSIM has been applied on both the contact ellipse and the SDEC contact patch. The comparison shows that KBTNH is in good agreement with CONTACT for a wide range of creepage condition and shapes of the contact patch, whereas the use of FASTSIM on the elliptical patch and SDEC may lead to significant deviations from the reference CONTACT solutions.

The computational cost of calling creep forces from KBTNH has been estimated by comparing CPU time of FASTSIM and KBTNH. The KBTNH is 7.8–51 times faster than FASTSIM working on 36–256 discretisation elements, respectively.

In the example of application, the KBTNH has been applied for curving simulations and results compared with those obtained with the creep force generator employing the elliptical regularisation. The results significantly differ, especially in predicted creepages, because the elliptical regularisation neglects generation of the longitudinal creep force by spin creepage.     

Limit Cycle Hunting of a Bogie with Flanged Wheels

When the equivalent linearization method is used to analyze limit cycle hunting of a bogie with more than one nonlinearity, the difficulty of incompatibility between the input amplitudes used to calculate the equivalent properties of nonlinearities and the corresponding output deflections arises. It is the aim of the present paper to develop a method based on optimization theory to solve the incompatibility. The heuristic analysis scheme of flutter system with one nonlinearity[16] is developed to analyze the stability of limit cycle hunting of a bogie. The results of numerical integration sufficiently support the analytical method developed in this paper.     

Random Response of Tractor-Semitrailer System

SUMMARY

This work describes an analytical study of the dynamic behaviour of a tractor-semitrailer vehicle. A digital computer simulation was used to describe the longitudinal, vertical, and pitching motions of the vehicle travelling over a stationary random road surface. A man-seat model was also incorporated into the simulation. Vehicle response to road irregularities has been studied by assuming two different roads for loaded and unloaded cases.

Numerical results are presented for vehicle, showing system eigenvalues, power spectral densities and root mean square values of the linear and angular accelerations and displacements. Vehicle acceleration response is compared with the ISO riding comfort standard. All results for the loaded and unloaded cases and for smooth and rough roads indicated that an uncomfortable ride would result from vehicle response.