Energy Dissipation Due to Vehicle/Track Interaction

The effects of track irregularities and wheel profile on the amount of energy dissipated in railroad freight vehicles is examined. A nonlinear computational model is used to determine the average dissipation in the vehicle suspension and the wheel/rail contact patches. This dissipation is a component of the total resistance force acting on the vehicle. Parametric results are presented showing the effects of track geometry, wheel profile, suspension design, and hunting on train resistance. Track geometry studies consider the effects of track quality and curving. The AAR 1:20 wheel profile and the Heumann wheel profile are compared under various operating conditions. Compared with the Heumann profile, the AAR 1:20 profile is shown to have lower average resistance on good quality tangent track, but higher average resistance in steady curves. A trade-off exists between the two profiles when dynamic curve entry is considered.     

ADAMS的微型车悬架优化设计

微型车悬架设计的好坏对车轮跳动时前轮前柬和轮距的变化有很大的影响。在ADAMS环境下建立了微型车的悬架刚－柔耦合模型,并在此基础上运用“主要目标法”对悬架进行了多目标优化设计,得到了悬架空间结构的几何形式。经过优化,前轮前束和轮距随车轮跳动时的变化范围大大减小,极大地改善了微型车行驶过程中的操作稳定性。     

High Speed Stability for Rail Vehicles Considering Varying Conicity and Creep Coefficients

SUMMARY

The critical or hunting speed of solid axle rail vehicles is known to be a strong function of primary suspension stiffness, wheel/rail profile geometry (conicity and gravitational stiffness), wheel/rail friction forces (creep coefficients), bogie/carbody inertia properties, and secondary suspension design. This paper deals with the problem of maximizing the critical speed through design of the primary and secondary suspension but with control only over the range of wheel/rail geometry and friction characteristics. For example, the conicity may varie from .05 to .3 and the linear creep coefficients from 25% to 100% of the predicted Kalker values.

It is shown that the maximum critical speed is greatly limited by the wheel/rail geometry and friction variations. It is also shown that, when lateral curving and ride quality are considered, the best design approach is to select an intermediate primary longitudinal stiffness, to limit the lowest value of conicity (e.g. to .1 or .2) by wheel profile redesign, increasing the secondary yaw damping value (yaw relaxation) and optimizing the primary and secondary lateral stiffness.     

Vehicle Energy Dissipation Due to Road Roughness

SUMMARY

Road roughness and surface texture are known to affect tire rolling resistance; however, little emphasis has been placed on the consequent changes in total vehicle energy dissipation due to road roughness. Thus, tire rolling resistance, in isolation from vehicle contributed losses such as dissipation in the suspension, appears to be a weakness in present evaluation procedures as they relate to fuel economy and pollution level testing: Recent work by Funfsinn and Korst has shown that substantial and measurable increases in energy losses occur for vehicles traveling on rough roads. The present investigation uses vehicle axle accelerations as a means of examining various road surfaces. Correlation with computer simulations has allowed the development of a deterministic road roughness model which permits the prediction of energy dissipation in both the tire and suspension as functions of road roughness, tire pressure, and vehicle speed. Comparison to the experiments of Korst and Funfsinn results in good agreement and shows that total rolling loss increases of up to 20 percent compared to ideal smooth roads are possible. The aerodynamic drag coefficient is also found to increase while driving on rough roads.     

The effect of worn profile on wear progress of rail vehicle steel wheels over curved tracks

Dynamic performance, safety and maintenance costs of railway vehicles strongly depend on wheelset dynamics and particularly on the design of wheelset profile. This paper considers the effect of worn wheel profile on vehicle dynamics and the trend of wear in the wheels as a result of the vehicle movements. ADAMS/RAIL is used to build a multi-body system model of the vehicle. The track model is also configured as an elastic body. Measured new and worn wheel profiles are used to provide boundary conditions for the wheel/rail contacts. The fleet velocity profile taken during its normal braking is also used for the simulation. Wear numbers are calculated for different sets of wheels and the results compared with each other. Outcome of this research can be used for modifying dynamic performance of the vehicle, improving its suspension elements and increasing ride quality. It can also be further processed to reach to a modified wheel profile suitable for the fleet/track combination and for improved maintenance of the wheels. A major advantage of the computer models in this paper is the insertion of the wheel surface properties into the boundary conditions for dynamic modelling of the fleet. This is performed by regularly measuring the worn wheel profiles during their service life and by the calculation of the wear rate for individual wheels.     

Parametric study of wheel transitions at railway crossings

Vehicle–track interaction at railway crossings is complex due to the discontinuity of the crossings. In this study, the effect of the local crossing geometry, the track alignment, and the wheel profiles on the wheel transition behaviour is investigated using the multi-body system software package VI-Rail. The transition behaviour is evaluated based on the location of the transition point along the crossing (and the location of impact), the contact pressure and the energy dissipation during the wheel–rail contact. A detailed parametric study of the crossing geometry has been performed, through which the most effective parameters for defining the crossing geometry are identified. These parameters are the cross-sectional shape of the nose rail, which can be tuned by one variable, and the vertical distance between the top of the wing rail and the nose rail. Additionally, a parametric study on the interaction influence of the crossing geometry, the track alignment and the wheel profile is performed using the design of experiments method with a two-level full factorial design. The longitudinal height profile of the crossing and the wheel profile are the most significant factors.     

Ride Dynamics of High-Speed Tracked Vehicles: Simulation with Field Validation

SUMMARY

Ride dynamic behaviour of a typical high-speed tracked vehicle, such as a conventional military armoured personnel carrier (APC) negotiating rough off-road terrains, is studied through computer simulations and field tests. A comprehensive ride dynamic simulation model is developed, assuming constant forward vehicle speed and non-deformable terrain profile. The ride model includes dynamic track load and wheel/track-terrain interaction. Dynamic track load is modeled in view of track belt stretching and initial track tension, whereas an equivalent damper and continuous radial spring formulation is employed to model wheel/track-terrain interaction. Field testing of a APC subjected to discrete half round obstacles of various radii, a sinusoidal course, a random course, and a Belgian Pave\ is carried out for various vehicle configurations and speeds. Computer simulation results are validated against field measured results. The comparison of measured and predicted results shows generally good agreement.     

Dynamic Performance of a Bulkhead Flat Car

ABSTRACT

The dynamic performance of a flat car is studied herein. The performance indices include roll angles, lateral accelerations, center plate loads, side bearing loads, wheel loads and spring deflections. These variables are maximum when the car is running at its critical speed, corresponding to either the rock and roll, or the bounce mode. The Association of American Railroads' (AAR) Flexible Carbody Model was used. The input for vertical track irregularities used in the simulation was generated from published spectra for U.S. Federal Railroad Administration (FRA) Class 4 track. After studying the car's performance with various column loads and spring suspensions, it was found that the most commonly used column load of 4,000 lbs. (17.8 kN) should be used. The spring suspension used in the original car design should also be adopted, in order to avoid spring. bottoming.     

A new method for determining wheel–rail multi-point contact

A new method for wheel–rail multi-point contact is presented in this paper. In this method, the first- and the second-order derivatives of the wheel–rail interpolation distance function and the elastic wheel–rail virtual penetration are used to determine multiple contact points. The method takes account of the yaw angle of the wheelset and allows the identification of all possible points of contact between wheel and rail surfaces with an arbitrary geometry. Static contact geometry calculations are first carried out using the developed method for both new and worn wheel profiles and with a new rail profile. The validity of the method is then verified by simulations of a coupled vehicle and track system dynamics over a small radius curve. The simulation results show that the developed method for multi-point contact is efficient and reliable enough to be implemented online for simulations of vehicle–track system dynamics.     

Black-box modelling of nonlinear railway vehicle dynamics for track geometry assessment using neural networks

ABSTRACT

The use of vehicle dynamics simulation for the track geometry assessment gives rise to new demands. In order to analyse the responses of the vehicles to the measured track geometry defects, the integration of the simulation process in the measurement chain of the track geometry recording car is envisaged. Fast and reliable simulation results are required. This work studies the use of black-box modelling approaches as an alternative to multi-body simulation. The performances of different linear and nonlinear black-box models for the simulation of the vertical and lateral bogie accelerations are compared. While linear transfer function models give good results for the simulation of the vertical responses, their use is not suitable for the highly nonlinear lateral vehicle dynamics. The lateral accelerations are best represented by recurrent neural networks. For the training and validation on high-speed lines using measured vehicle responses, the performance of the black-box simulation outperforms the multi-body simulation. Due to the larger variability of track design and track quality conditions on conventional lines, the model performance degrades and depends significantly on the analysed vehicle type and the track characteristics.     

Simulation of Dynamical Behaviour of a Front Wheel Suspension

Abstract

A MacPherson front wheel suspension and its components are modelled with the finite element method. Nonlinearities due to both the geometry and the characteristics of the components (springs, dampers and bushings) are considered. The force due to a given compression/elongation of the spring strut is calculated and compared with experimental results. Kinematical results, change in track width and camber angle, are also shown and compared with experimental results. Good agreement between numerical and experimental results is obtained.     

Dynamics of Pneumatic Tire Vehicles with Connected Suspension Systems

SUMMARY

A vehicle model, with 10 degrees of freedom is used to investigate the skidding conditions of any wheel of the vehicle in motion. Equations for the load transfer and equations for the pneumatic tire spring and shock absorber are derived. Parameters such as gradual cornering, U-curve cornering, the wavy road surface of different wave lengths and cases of independent and connected suspension systems are inputs to the system. The tire calculated forces and their corresponding maximum resistance forces are the outputs of the systems. A connected suspension system is found to resist skidding better than the independent suspension system. The system is non-linear, and numerical solutions are obtained.     

Dynamic Response of a Six-axle Locomotive to Random Track Inputs

SUMMARY

Spectral analysis techniques are employed to analyze the dynamic response of a six-axle locomotive on tangent track to vertical and lateral random track irregularities. The locomotive is represented by a thirty-nine (39) degrees of freedom model. A linear model is employed by considering small displacements, linear suspension elements and a linear theory for the wheel-rail interaction. Power spectral densities of displacements, velocities and accelerations and the statistical average frequencies of the system are obtained for each degree of freedom. Comparison of the calculated dominating frequencies with existing experimental values shows good agreement. The technique of spectral analysis is an effective tool for model validation, and for the determination of rail vehicle response to track irregularities. The probability functions for the response can be used as a measure for the ride quality of rail vehicles and for the study of fatigue damage of components.

     

Investigation of the effects of sleeper-passing impacts on the high-speed train

The sleeper-passing impact has always been considered negligible in normal conditions, while the experimental data obtained from a High-speed train in a cold weather expressed significant sleeper-passing impacts on the axle box, bogie frame and car body. Therefore, in this study, a vertical coupled vehicle/track dynamic model was developed to investigate the sleeper-passing impacts and its effects on the dynamic performance of the high-speed train. In the model, the dynamic model of vehicle is established with 10 degrees of freedom. The track model is formulated with two rails supported on the discrete supports through the finite element method. The contact forces between the wheel and rail are estimated using the non-linear Hertz contact theory. The parametric studies are conducted to analyse effects of both the vehicle speeds and the discrete support stiffness on the sleeper-passing impacts. The results show that the sleeper-passing impacts become extremely significant with the increased support stiffness of track, especially when the frequencies of sleeper-passing impacts approach to the resonance frequencies of wheel/track system. The damping of primary suspension can effectively lower the magnitude of impacts in the resonance speed ranges, but has little effect on other speed ranges. Finally, a more comprehensively coupled vehicle/track dynamic model integrating with a flexible wheel set is developed to discuss the sleeper-passing-induced flexible vibration of wheel set.     

Development and validation of a wear model for the analysis of the wheel profile evolution in railway vehicles

The numerical wheel wear prediction in railway applications is of great importance for different aspects, such as the safety against vehicle instability and derailment, the planning of wheelset maintenance interventions and the design of an optimal wheel profile from the wear point of view. For these reasons, this paper presents a complete model aimed at the evaluation of the wheel wear and the wheel profile evolution by means of dynamic simulations, organised in two parts which interact with each other mutually: a vehicle's dynamic model and a model for the wear estimation. The first is a 3D multibody model of a railway vehicle implemented in SIMPACK?, a commercial software for the analysis of mechanical systems, where the wheel–rail interaction is entrusted to a C/C++user routine external to SIMPACK, in which the global contact model is implemented. In this regard, the research on the contact points between the wheel and the rail is based on an innovative algorithm developed by the authors in previous works, while normal and tangential forces in the contact patches are calculated according to Hertz's theory and Kalker's global theory, respectively. Due to the numerical efficiency of the global contact model, the multibody vehicle and the contact model interact directly online during the dynamic simulations.

The second is the wear model, written in the MATLAB® environment, mainly based on an experimental relationship between the frictional power developed at the wheel–rail interface and the amount of material removed by wear. Starting from a few outputs of the multibody simulations (position of contact points, contact forces and rigid creepages), it evaluates the local variables, such as the contact pressures and local creepages, using a local contact model (Kalker's FASTSIM algorithm). These data are then passed to another subsystem which evaluates, by means of the considered experimental relationship, both the material to be removed and its distribution along the wheel profile, obtaining the correspondent worn wheel geometry.

The wheel wear evolution is reproduced by dividing the overall chosen mileage to be simulated in discrete spatial steps: at each step, the dynamic simulations are performed by means of the 3D multibody model keeping the wheel profile constant, while the wheel geometry is updated through the wear model only at the end of the discrete step. Thus, the two parts of the whole model work alternately until the completion of the whole established mileage. Clearly, the choice of an appropriate step length is one of the most important aspects of the procedure and it directly affects the result accuracy and the required computational time to complete the analysis.

The whole model has been validated using experimental data relative to tests performed with the ALn 501 ‘Minuetto’ vehicle in service on the Aosta–Pre Saint Didier track; this work has been carried out thanks to a collaboration with Trenitalia S.p.A and Rete Ferroviaria Italiana, which have provided the necessary technical data and experimental results.     

I. Minutes of the IAVSD Board Meetings

SUMMARY

A theoretical analysis is presented to model a hydromechanical, semi-active suspension system, first as a single wheel station and then as fitted to each wheel of an off-road vehicle. Predicted results show that two benefits are obtained by comparison with the equivalent passive system. First, vehicle attitude is controlled for changes in body forces arising from static loads or braking/cornering inputs. Second, a significant improvement in ride comfort is obtained because low suspension stiffnesses can be used.     

Dynamics of railway wagons subjected to braking torques on defective tracks

It is well known that track defects cause profound effects to the dynamics of railway wagons; normally such problems are examined for cases of wagons running at a constant speed. Brake/traction torques affect the speed profile due to the wheel–rail contact characteristics but most of the wagon–track interaction models do not explicitly consider them in simulation. The authors have recently published a model for the dynamics of wagons subject to braking/traction torques on a perfect track by explicitly considering the pitch degree of freedom for wheelsets. The model is extended for cases of lateral and vertical track geometry defects and worn railhead and wheel profiles. This paper presents the results of the analyses carried out using the model extended to the dynamics of wagons containing less ideal wheel profiles running on tracks with geometry defects and worn rails.     

High Speed Stability for Rail Vehicles Considering Varying Conicity and Creep Coefficients

The critical or hunting speed of solid axle rail vehicles is known to be a strong function of primary suspension stiffness, wheel/rail profile geometry (conicity and gravitational stiffness), wheel/rail friction forces (creep coefficients), bogie/carbody inertia properties, and secondary suspension design. This paper deals with the problem of maximizing the critical speed through design of the primary and secondary suspension but with control only over the range of wheel/rail geometry and friction characteristics. For example, the conicity may varie from .05 to .3 and the linear creep coefficients from 25% to 100% of the predicted Kalker values.

It is shown that the maximum critical speed is greatly limited by the wheel/rail geometry and friction variations. It is also shown that, when lateral curving and ride quality are considered, the best design approach is to select an intermediate primary longitudinal stiffness, to limit the lowest value of conicity (e.g. to .1 or .2) by wheel profile redesign, increasing the secondary yaw damping value (yaw relaxation) and optimizing the primary and secondary lateral stiffness.