A new parameter identification methodology for a modal analysis test of a rail vehicle

The validation of vehicle mathematical models is a key part of the virtual acceptance process since it is essential to ensure a precise representation of the reality. The model validation procedure should include validation of stationary but also dynamic tests. However, parameter identification from on-track tests is a challenging task due to the non-controlled excitation and the great variability of the test results. Thus, an alternative solution by means of a vehicle modal analysis is proposed, developing a parameter identification methodology for dynamic vehicle model parameters. This methodology calculates estimated values of the vehicle model parameters that have an influence on the excited vehicle vibration modes. Moreover, a new criterion for taking into account the effect of the measurement uncertainties on the selection process of the vehicle parameters is developed. Finally, experimental results show that not only estimations of the suspension stiffness parameters can be obtained, but damping values and structural frequencies from the vehicle bodies can also be estimated.     

路面连续减速带下汽车悬架的混沌振动分析

针对汽车通过连续减速带时所产生振动,采用二自由度非线性悬架系统为研究对象,分析其混沌动力学行为,从而实现对系统混沌进行抑制.通过分析高速公路上特殊路段连续减速带的参数和设置方式,建立其静态激励模型和得出动态激励相关函数,以数值仿真研究了非线性汽车模型在此激励下的混沌振动,获得导致系统发生混沌振动的频率条件,及车速、减速...     

The effect of worn profile on wear progress of rail vehicle steel wheels over curved tracks

Dynamic performance, safety and maintenance costs of railway vehicles strongly depend on wheelset dynamics and particularly on the design of wheelset profile. This paper considers the effect of worn wheel profile on vehicle dynamics and the trend of wear in the wheels as a result of the vehicle movements. ADAMS/RAIL is used to build a multi-body system model of the vehicle. The track model is also configured as an elastic body. Measured new and worn wheel profiles are used to provide boundary conditions for the wheel/rail contacts. The fleet velocity profile taken during its normal braking is also used for the simulation. Wear numbers are calculated for different sets of wheels and the results compared with each other. Outcome of this research can be used for modifying dynamic performance of the vehicle, improving its suspension elements and increasing ride quality. It can also be further processed to reach to a modified wheel profile suitable for the fleet/track combination and for improved maintenance of the wheels. A major advantage of the computer models in this paper is the insertion of the wheel surface properties into the boundary conditions for dynamic modelling of the fleet. This is performed by regularly measuring the worn wheel profiles during their service life and by the calculation of the wear rate for individual wheels.     

一种引入行驶状态识别的半主动悬架PID控制修正算法

基于车辆不同行驶状态（路面不平度和车速）下悬挂质量垂向加速度和悬架动挠度响应不相同的客观事实,针对半主动悬架PID控制器无自适应能力的局限,以悬挂质量垂向加速度和悬架动挠度响应作为车辆行驶状态的识别判据．建立起一种引入行驶状态识别的半主动悬架PID控制修正算法,进而以某型轿车为对象,采用MATLAB／Simulink建立起半主动悬架PID控制的仿真模型,针对不同行驶状态计算出PID控制算法修正前、后的车辆平顺性响应并加以对比,表明所提出的PID控制修正算法是有效的。     

New nonlinear bushing model for general excitations using Bouc-Wen hysteretic model

Because the characteristics of rubber bushing significantly affect the accuracy of vehicle dynamics simulations, they should be accurately modeled in the vehicle suspension model. In this paper, a new nonlinear bushing model for automotive bushing components is developed to improve the accuracy of vehicle dynamics analysis. Bushing components were first tested to capture the nonlinear and hysteretic behavior of typical elements by using a MTS 3-axis elastomer tester. A simple Bouc-Wen hysteretic differential model was modified to generate a more precise rubber bushing model. A sine wave, step input, and random excitations are imposed on the bushing. The ADAMS program is used to calculate sensitivity and the VisualDOC program is employed to find the optimal parameters for the bushing model. An error function is designed to find optimal parameters of the model. Parameter identification is carried out to satisfy the static and dynamic characteristics due to sine and step excitation inputs. It was proved that the proposed model could predict the bushing forces under sine, step, and random inputs well. The errors are within 10% in the overall range. To show the validity of the proposed model, a numerical example was also carried out. Because the bushing forces due to random excitation input show good agreement with experiments, the proposed bushing model is available in the vehicle dynamics simulation.     

An efficient recursive least square-based condition monitoring approach for a rail vehicle suspension system

A model-based condition monitoring strategy for the railway vehicle suspension is proposed in this paper. This approach is based on recursive least square (RLS) algorithm focusing on the deterministic ‘input–output’ model. RLS has Kalman filtering feature and is able to identify the unknown parameters from a noisy dynamic system by memorising the correlation properties of variables. The identification of suspension parameter is achieved by machine learning of the relationship between excitation and response in a vehicle dynamic system. A fault detection method for the vertical primary suspension is illustrated as an instance of this condition monitoring scheme. Simulation results from the rail vehicle dynamics software ‘ADTreS’ are utilised as ‘virtual measurements’ considering a trailer car of Italian ETR500 high-speed train. The field test data from an E464 locomotive are also employed to validate the feasibility of this strategy for the real application. Results of the parameter identification performed indicate that estimated suspension parameters are consistent or approximate with the reference values. These results provide the supporting evidence that this fault diagnosis technique is capable of paving the way for the future vehicle condition monitoring system.     

A Pitch-Plane Model of a Vehicle with Controlled Suspension

A vehicle model incorporating front and rear wheel suspensions and seat suspension is presented. The suspension control includes algorithms to provide both dynamic and steady state (levelling) control. Vehicle response to (a) vertical inputs due to ground disturbances at the wheels and (b) longitudinal inputs due to the inertial forces during braking and accelerating, are investigated. It is shown that the static (self-levelling) control causes a slight deterioration in dynamic performance. The active ride control produces improvements of ride comfort under dynamic conditions compared to an equivalent passively suspended vehicle. In steady state the proposed control eliminates the error heave of the body caused by tilting of the vehicle with active suspension.     

Optimization for Vehicle Suspension I: Time Domain

A numerical procedure for finding the optimum values of a number of parameters describing a model vehicle suspension has been studied. The vehicle has been modelled by dynamic systems of linear springs and dampers, and the goal is to obtain lower acceleration peaks at an elected design point in the vehicle.

The problem is stated as a mathematical programming problem which can be solved by means of the sequential linear programming technique. The procedure has been implemented for a four wheel independent suspension model capable of being subjected to road irregularities and to centrifugal and braking accelerations.     

Identifying tyre models directly from vehicle test data using an extended Kalman filter

Individual tyre models are traditionally derived from component tests, with their parameters matched to force and slip measurements. They are imported into vehicle models which should, but do not always properly provide suspension geometry interaction. Recent advances in Global Positioning System (GPS)/inertia vehicle instrumentation now make full state measurement viable in test vehicles, so tyre slip behaviour is directly measurable. This paper uses an extended Kalman filter for system identification, to derive individual load-dependent tyre models directly from these test vehicle state measurements. The resulting model therefore implicitly compensates for suspension geometry and compliance. The paper looks at two variants of the tyre model, and also considers real-time adaptation of the model to road surface friction variations. Test vehicle results are used exclusively, and the results show successful tyre model identification, improved vehicle model state prediction – particularly in lateral velocity reproduction – and an effective real-time solution for road friction estimation.     

Optimization for Vehicle Suspension I: Time Domain

SUMMARY

A numerical procedure for finding the optimum values of a number of parameters describing a model vehicle suspension has been studied. The vehicle has been modelled by dynamic systems of linear springs and dampers, and the goal is to obtain lower acceleration peaks at an elected design point in the vehicle.

The problem is stated as a mathematical programming problem which can be solved by means of the sequential linear programming technique. The procedure has been implemented for a four wheel independent suspension model capable of being subjected to road irregularities and to centrifugal and braking accelerations.     

Roll- and pitch-plane-coupled hydro-pneumatic suspension. Part 2: dynamic response analyses

In the first part of this study, the potential performance benefits of fluidically coupled passive suspensions were demonstrated through analyses of suspension properties, design flexibility and feasibility. In this second part of the study, the dynamic responses of a vehicle equipped with different configurations of fluidically coupled hydro-pneumatic suspension systems are investigated for more comprehensive assessments of the coupled suspension concepts. A generalised 14 degree-of-freedom nonlinear vehicle model is developed and validated to evaluate vehicle ride and handling dynamic responses and suspension anti-roll and anti-pitch characteristics under various road excitations and steering/braking manoeuvres. The dynamic responses of the vehicle model with the coupled suspension are compared with those of the unconnected suspensions to demonstrate the performance potential of the fluidic couplings. The dynamic responses together with the suspension properties suggest that the full-vehicle-coupled hydro-pneumatic suspension could offer considerable potential in realising enhanced ride and handling performance, as well as improved anti-roll and anti-pitch properties in a very flexible and energy-saving manner.     

汽车主动悬架自调整模糊控制试验

以汽车操纵稳定性及行驶平顺性为控制目标,提出一种在线可调整的模糊控制算法,其模糊控制规则表可以用解析的方法进行计算。针对简化的汽车模型,为控制悬架系统的振动设计了自调整模糊控制器。与自适应控制主动悬架系统相比较,在两自由度悬架系统试验台架上进行了对比试验研究,结果表明该算法对汽车的振动控制具有明显效果,进一步说明提出的算法对汽车悬架系统的振动控制具有较好的适应性。     

Fault detection and isolation for a full-scale railway vehicle suspension with multiple Kalman filters

Reliability and dependability in complex mechanical systems can be improved by fault detection and isolation (FDI) methods. These techniques are key elements for maintenance on demand, which could decrease service cost and time significantly. This paper addresses FDI for a railway vehicle: the mechanical model is described as a multibody system, which is excited randomly due to track irregularities. Various parameters, like masses, spring- and damper-characteristics, influence the dynamics of the vehicle. Often, the exact values of the parameters are unknown and might even change over time. Some of these changes are considered critical with respect to the operation of the system and they require immediate maintenance. The aim of this work is to detect faults in the suspension system of the vehicle. A Kalman filter is used in order to estimate the states. To detect and isolate faults the detection error is minimised with multiple Kalman filters. A full-scale train model with nonlinear wheel/rail contact serves as an example for the described techniques. Numerical results for different test cases are presented. The analysis shows that for the given system it is possible not only to detect a failure of the suspension system from the system's dynamic response, but also to distinguish clearly between different possible causes for the changes in the dynamical behaviour.     

整车主动悬架系统的数学建模

悬架系统是一个复杂的动力学系统,其模型的精确性、合理性对主动悬架的研究起到决定性作用.为进一步满足车辆乘坐舒适性的要求,以整车模型为研究对象,运用八板块方法进行动力学分析,根据牛顿运动学定律推导出悬架各部分的力学微分方程,从而建立了包含俯仰运动模型、侧倾运动模型和转向运动模型的整车模型,为车辆主动悬架的进一步研究提供了理论基础与依据.     

基于微分几何理论的汽车半主动悬架非线性振动控制

针对汽车悬架系统的非线性特性,采用1／4汽车二自由度悬架模型分析半主动悬架控制。应用微分几何理论得到输出-干扰解耦方法,再经适当的坐标变换将该模型由非线性系统简化成一线性系统,并对此系统进行最优控制,然后通过非线性状态反馈实现对原系统的半主动控制。与被动悬架的仿真结果进行了比较,表明这种针对具有非线性特征的半主动悬架的非线性控制方法是可行的。通过功率谱分析,控制后系统的能量比被动悬架更趋于平均,悬架动态性能更稳定。     

Wear/comfort Pareto optimisation of bogie suspension

Pareto optimisation of bogie suspension components is considered for a 50 degrees of freedom railway vehicle model to reduce wheel/rail contact wear and improve passenger ride comfort. Several operational scenarios including tracks with different curve radii ranging from very small radii up to straight tracks are considered for the analysis. In each case, the maximum admissible speed is applied to the vehicle. Design parameters are categorised into two levels and the wear/comfort Pareto optimisation is accordingly accomplished in a multistep manner to improve the computational efficiency. The genetic algorithm (GA) is employed to perform the multi-objective optimisation. Two suspension system configurations are considered, a symmetric and an asymmetric in which the primary or secondary suspension elements on the right- and left-hand sides of the vehicle are not the same. It is shown that the vehicle performance on curves can be significantly improved using the asymmetric suspension configuration. The Pareto-optimised values of the design parameters achieved here guarantee wear reduction and comfort improvement for railway vehicles and can also be utilised in developing the reference vehicle models for design of bogie active suspension systems.     

Non-singular slip (NSS) method for longitudinal tire force calculations in a sudden braking simulation

In a dynamic vehicle simulation, longitudinal tire force is primarily based on the longitudinal slip (ratio). In the longitudinal slip formula, state variables are used in the denominator. This causes a divergence problem for numerical simulations of vehicle dynamics. To avoid this numerical singularity, a differential slip calculation method was developed for use in dynamic vehicle simulations. However, this method also causes a singularity when the wheel velocity approaches zero in a pure slip state, such as during sudden braking. In this paper, a new longitudinal slip calculation method, which can overcome singularities in all velocity conditions, is proposed. For this purpose, the Taylor series is adapted to the slip formula and the idea of virtual wheel rotation stiffness is introduced for the development of the slip equation. The physical phenomenon at the zero slip state is analyzed. Finally, the proposed slip formula is used to solve the numerical singularity problem, and the non-singular slip (NSS) calculation method is proposed. The proposed NSS method is applied to tire model performance test (TMPT) simulations to validate its performance.     

Effect of temperature- and frequency-dependent dynamic properties of rail pads on high-speed vehicle–track coupled vibrations

The soft under baseplate pad of WJ-8 rail fastener frequently used in China’s high-speed railways was taken as the study subject, and a laboratory test was performed to measure its temperature and frequency-dependent dynamic performance at 0.3?Hz and at ?60°C to 20°C with intervals of 2.5°C. Its higher frequency-dependent results at different temperatures were then further predicted based on the time–temperature superposition (TTS) and Williams–Landel–Ferry (WLF) formula. The fractional derivative Kelvin–Voigt (FDKV) model was used to represent the temperature- and frequency-dependent dynamic properties of the tested rail pad. By means of the FDKV model for rail pads and vehicle–track coupled dynamic theory, high-speed vehicle–track coupled vibrations due to temperature- and frequency-dependent dynamic properties of rail pads was investigated. Finally, further combining with the measured frequency-dependent dynamic performance of vehicle’s rubber primary suspension, the high-speed vehicle–track coupled vibration responses were discussed. It is found that the storage stiffness and loss factor of the tested rail pad are sensitive to low temperatures or high frequencies. The proposed FDKV model for the frequency-dependent storage stiffness and loss factors of the tested rail pad can basically meet the fitting precision, especially at ordinary temperatures. The numerical simulation results indicate that the vertical vibration levels of high-speed vehicle–track coupled systems calculated with the FDKV model for rail pads in time domain are higher than those calculated with the ordinary Kelvin–Voigt (KV) model for rail pads. Additionally, the temperature- and frequency-dependent dynamic properties of the tested rail pads would alter the vertical vibration acceleration levels (VALs) of the car body and bogie in 1/3 octave frequencies above 31.5?Hz, especially enlarge the vertical VALs of the wheel set and rail in 1/3 octave frequencies of 31.5–100?Hz and above 315?Hz, which are the dominant frequencies of ground vibration acceleration and rolling noise (or bridge noise) caused by high-speed railways respectively. Since the fractional derivative value of the adopted rubber primary suspension, unlike the tested rail pad, is very close to 1, its frequency-dependent dynamic performance has little effect on high-speed vehicle–track coupled vibration responses.     

Optimal Adaptive Active Suspensions for a Full Car Model

In order to present a useful method for designing active suspension of a vehicle, a linear full-car model is used in this investigation. In this model, the dampers of passive system are totally replaced by actuators. The actuators are controlled with optimal full state vector feedback. After determining feedback coefficients, the responses of active and passive systems were compared and it was found that performance of active system is much superior. It is desired that, changes in vehicle parameters would not affect the system's performance and hence should not violate its optimality. In other words, the system should behave adaptively using Model Reference Adaptive Control. The optimally controlled active suspension was used as a model for the active suspension of vehicle. In this way, the suspension of vehicle is controlled in such a way that its output approaches to that of the optimal active model. Thus the suspension should behave just like the optimal one.     

Vehicle dynamics control using an active third-axle system

This paper introduces the active third-axle system as an innovative vehicle dynamic control method. This method can be applicable for different kinds of three-axle vehicles such as buses, trucks, or even three-axle passenger cars. In this system, an actuator on the middle axle actively applies an independent force on the suspension to improve the handling characteristics, and hence, its technology is similar to slow-active suspension systems. This system can change the inherent vehicle dynamic characteristics, such as under/over steering behaviour, in the linear handling region, as well as vehicle stability in the nonlinear, limit handling region. In this paper, our main focus is to show the potential capabilities of this method in enhancing vehicle dynamic performance. For this purpose, as the first step, the proposed method in both linear and nonlinear vehicle handling regions is studied mathematically. Next, a comprehensive, nonlinear, 10 degrees of freedom vehicle model with a fuzzy control strategy is used to evaluate the effectiveness of this system. The dynamic behaviour of a vehicle, when either uncontrolled or equipped with the active third axle is then compared. Simulation results show that this active system can be considered as an innovative method for vehicle dynamic control.